Tractel Group Altotir Handbuch

Operating and

maintenance instructions

Manual de empleo y

de mantenimiento

Istruzioni per l’uso e

la manutenzione

Instruções de uso e

de manutenção

altotir™

Powered drum winch

Torno eléctrico de tambor

Argano elettrico a tamburo

Guincho eléctrico de tambor

English

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italiano

Português

CONTENTS Pages

1) Important safety information ............................................................................................ 3

2) Pictogram definitions ........................................................................................................ 4

3) Presentation

3.1 Conditions and composition of standard delivery ............................................ 4

3.2 Product definition ................................................................................... 4 and 5

3.3 Compliance with applicable regulations and standards .................................. 5

4) Description

4.1 Description of functions ................................................................................... 5

4.2 Altotir system components .............................................................................. 6

4.3 Dimensional specifications .............................................................................. 7

4.4 Functional specifications ................................................................................. 8

4.5 Electrical diagram ............................................................................................ 9

4.6 Control components ...................................................................................... 10

4.7 Safety devices ............................................................................................... 10

5) Wire rope ............................................................................................................ 10 and 11

6) Jib crane for scaffolding ................................................................................................. 11

7) Setup, installation

7.1 General checks before installation ........................................................ 11 to 13

7.2 Installation on jib crane ......................................................................... 13 to 15

7.3 Installation on frame ............................................................................. 15 to 18

7.4 Installation bearing on base tube ....................................................... 18 and 19

7.5 Commissioning .............................................................................................. 19

8) Maneuvers

8.1 Preliminary conditions ................................................................................... 19

8.2 Checks before use ........................................................................................ 19

8.3 Procedure ............................................................................................. 20 to 21

9) Emergency procedure in case of incident ...................................................................... 21

10) Unauthorized use of winch equipment ............................................................. 22 and 23

11) Malfunctions ..................................................................................................... 24 and 25

12) Temporary removal from service and deinstallation

12.1 Removal from service .................................................................................. 25

12.2 Checks before deinstallation ....................................................................... 26

12.3 Deinstallation procedure .................................................................. 26 and 27

13) Transport and Storage ................................................................................................. 27

14) Servicing, maintenance, periodic checks

14.1 Periodic checks required .................................................................... 27 to 29

14.2 Servicing, maintenance ............................................................................... 29

14.3 Spare parts ......................................................................................... 30 to 33

14.4 Inspection and maintenance sheet .............................................................. 33

15) Scrapping and protection of the environment .............................................................. 33

16) Markings on product and written instructions ............................................................... 33

Always concerned to improve the quality of its products, the TRACTEL Group reserves the right to modify

the specifications of the equipment described in this manual.

The companies of the TRACTEL Group and their agents or distributors will supply on request descriptive

documentation on the full range of TRACTEL products: lifting and pulling machines, permanent and

temporary access equipment, safety devices, electronic load indicators, accessories such as pulley blocks,

hooks, slings, ground anchors, etc… The TRACTEL network is able to supply an after-sales and regular

maintenance service.

IMPORTANT SAFETY INFORMATION

1) Before installing and using your winch, be sure you are

perfectly familiar with the information contained in this manual;

you must comply with the utilization and safety instructions

given to ensure safe use of the winch. A copy of this manual

should be available to all winch users. Additional copies can

be provided on request.

2) Do not use the winch if any of the identication plates mounted

on the winch are damaged or illegible, or if any of the

markings, as indicated in section 16, are no longer legible. In

case of a damaged information plate, identical plates can be

supplied on request and should be fastened to the equipment

before continuing use of the equipment.

3) Make sure that any person to whom you have entrusted use

of the winch is perfectly familiar with the information contained

in this manual and is able to satisfy the safety requirements

involved by the purpose for which the equipment is used. This

manual should be in the user’s possession.

4) For all professional purposes, the winch must be placed under

the responsibility of a person who is perfectly familiar with the

applicable regulations and who has the necessary authority

to ensure application of these regulations by all users.

5) Any person using the winch for the first time must check, in a

risk-free environment, before applying the load, and on a

limited lifting height, that he has fully understood all the

requirements for safe, efficient operation of the equipment.

6) Set up and operation of the winch must only be performed

under conditions ensuring operator safety in compliance with

the regulations applicable to the equipment category.

7) Before use, systematically check that the winch and its

accessories are in good condition.

8) Tractel

shall not be held liable for use of the winch in any

setup configuration not described in this manual.

9) Any changes to the winch not supervised by Tractel, including

removal of parts, shall release Tractel

from all liability.

10) Any equipment assembly or disassembly not described in

this manual, or any repair performed without Tractel

authorization will release Tractel

from all liability, especially

where original parts are replaced by parts which are not

genuine Tractel

parts.

11) The winch must never be used for any operations other than

those described in this manual. It should never be used with

loads exceeding the working load limit indicated on the

winch. The winch should never be used in an explosive

atmosphere.

12) To ensure safe use of the winch, it must be inspected and

serviced regularly to ensure that it is in a good, safe

operating condition. The winch should be inspected

periodically by a Tractel-approved repair agent as indicated

in this manual.

13) When the winch is not being used, it should be kept safety

out of reach of persons not authorized to use it.

14) For definitive removal from use of the winch, it should be

scrapped under conditions preventing any future use of the

winch. All environment protection regulations must be

observed.

15) The winch must be anchored to a structure which is

sufficiently strong to withstand the working load limit

indicated in this manual. If several units are used, the

strength of the structure and of the anchor point must be

consistent with the number of winches used in accordance

with their working load limit.

16) Never stand or circulate under the load. The area located

under the load should be indicated and access to this area

should be prohibited.

17) The winch must only be used in full compliance of applicable

safety regulations and standards relative to the installation,

use, maintenance and inspection of equipment lifting

devices.

18) It is strictly prohibited to use the winch for lifting or moving

persons.

19) During the lifting operations, when moving up or down, the

operator must always have a clear, uninterrupted view of the

load.

20) Before connecting the winch to its power source, check that

the power source complies with the characteristics of the

winch and that the electrical installation satisfies all the

necessary safety regulations.

21) Tractel

will only guaranty operation of the winch provided it

is equipped with a genuine Tractel

wire rope having the

characteristics specified in this manual.

22) Any intervention on the wire rope aimed at modifying or

repairing it outside Tractel

supervision will release Tractel

from any liability subsequent to the modification or repair

performed.

23) Keeping the wire rope in good condition is essential to safety

and correct operation of the machine. The condition of the

wire rope should be checked each time it is used as

indicated in the “wire rope” section. Any wire rope showing

any signs of damage must be immediately and definitively

removed from use.

24) During use, the operator must ensure that the wire rope is

constantly tensioned by the load and, in particular, that the

wire rope is not temporarily neutralized by an obstacle when

bringing a load down, as this could result in rupture of the

cable when the load comes free from its obstacle.

25) Before use, systematically check that the high limit stop is

properly positioned and operates correctly.

26) During lifting and lowering operations, the operator must

constantly observe the maneuver and the load to prevent

any risks of snagging.

IMPORTANT:

For all professional uses, especially when the machine

is to be used by employee personnel, you must

comply with all work regulations applicable to

installation, maintenance and use of the equipment, in

particular as concerns the required inspections:

inspection on first use by user, periodic inspections,

and inspections after disassembly or repair.

2) Pictogram definitions

In this manual, the following terms are used:

“Operator”: Person or department in charge

of management and safe use of the product

for the purpose for which it is intended.

“Installer”: Person or department in charge of

assembly of the components of the product

received, installation of the product for use,

disassembly, dismantling, and transport for

storage and shelving.

“Technician”: Qualified person who is skilled

and familiar with the product, and who is in

charge of the maintenance operations

described in this manual.

“After-sales service”:

Company or department authorized by a

company of the Tractel®group for after-sales

service or repair operations on the product.

“DANGER”: Indicates remarks inten-

ded to avoid injury to persons which may be

mortal, serious or minor.

“IMPORTANT”: Indicates remarks

intended to avoid a failure or damage to the

product, equipment or environment, but not

directly endangering the life or health of the

operator or any other persons.

“NOTE”: Indicates remarks relative

to precautions to be followed to ensure

efficient and comfortable installation, use and

maintenance, with no implication of damage

or injury.

Read the user manual. This

symbol must be present on the product, and

indicated in the “Markings” section.

Enter the information in the

inspection and maintenance sheet.

3 Presentation

3.1 Conditions and composition of

standard delivery

The altotir™ winch standard delivery

comprises:

1. A plastic bag containing: 2 clamps for

mounting on tube (Fig. 1, item 8) and

4 clamping nuts (Fig. 1, item 14).

2. A plastic bag containing a CE statement

along with this user manual.

3. The winch, comprising:

• A control unit (Fig. 1, item 16)

• A power connector (Fig. 1, item 20)

• A lifting wire rope (Fig. 1, item 1)

equipped with its lifting hook (Fig. 1,

item 2)

NOTE: Any delivery not

comprising all the items of the standard

product composition must be compared

against the order.

3.2 Product definition

3.2.1 Definition of product and

intended use

The altotir™ winch is an electric drum winch.

It is designed for vertical load lifting by an

electric motor-driven winch. The winch is

designed to be manually transportable.

The winch is usually used as follows:

• Winch mounted on scaffolding jib crane,

itself secured to scaffolding (Fig. 10)

• Mounted on frame.

Other utilization configurations are detailed in

the sections which follow:

3.2.2 Operating principle

Using the two control buttons on the control

unit (Fig. 1, item 21), the operator controls

lifting and lowering of the load secured to the

lifting hook (Fig. 1, item 2). To stop an up or

down movement, the operator simply

releases the control button used.

3.2.3 Characteristics of host structure

IMPORTANT: Before using the hoist,

the operator must make sure that the

scaffolding is sufficiently strong and stable to

handle the working load limit of the winch, to

which the weight of the unit and its

accessories must be added, in compliance

with applicable rules and regulations.

3.2.4 Complementary product

required (see Section 7)

When using the altotir™ winch on scaffolding,

a scaffolding jib crane (Fig.8) is required. The

altotir™ winch must be secured on the jib

crane tube (Fig. 10, item 11) by its mounting

clamps (Fig. 10, item 8).

The assembly formed by the altotir™ winch

and the jib crane must be secured to a

vertical tube of the scaffolding using clamps

and a pivot (Fig. 8, items 3 and 4).

3.3 Compliance with applicable

regulations and standards

The altotir™ winch satisfies the requirements

of machinery directive 98/37/CE and outdoor

directive 2000/14/CE.

4 Description

4.1 Description of functions

The altotir™ winch is formed by a frame and

a geared motor assembly coupled to the wire

rope warping drum.

The frame ensures the following functions:

• Enables setting the winch on the ground in

a stable position on its base tube (Fig. 1,

item 12)

• Allows 2 persons to carry the winch by its

carrying handle (Fig. 1, item 11).

• Protects the assembly formed by the

geared motor and drum (Fig. 1, items 3, 4,

5) against projections and impacts when

installing and during use, transport and

storage of the unit.

• Ensures protection of the electrical unit

(Fig. 1, item 6) against projections, impacts

and weather when installing and during use,

transport and storage of the unit.

• Facilitates storage by its rectangular shape.

• Provides access to the electrical unit (Fig.

1, item 6) by an access plate covering the

electrical unit (Fig. 1, item 18).

• Ensures storage of the control unit (Fig. 1,

item 15) and the power connector (Fig. 1,

item 20) during transport and storage of the

unit.

• Enables securing the unit in its working

position by means of clamp fastening studs

(Fig.1, item 13) and clamp fastening cross-

members (Fig. 1, item 7).

• Enables use of the winch seated on the

ground (Fig. 12).

The geared motor ensures the following

functions:

• Lifting and lowering of a load by a single

phase electric motor (Fig. 1, item 4) driving

a reduction gear (Fig. 1, item 22), itself

driving a drum on which the wire rope winds

and unwinds.

• Enables maintaining the load in a stopped,

stationary position during an up or down

cycle by the spring-applied break.

4.2 Altotir system components

The altotir™ winch is formed by the following components, shown in Fig. 1.

22 311 14 7

1) Lifting wire rope

2) Lifting hook

3) Wire rope warping drum.

4) Electric motor

5) Spring-applied brake

6) Electrical unit

7) Fastening crossmembers

8) Tube mounting clamps

9) Limit stop lever

10) Limit stop

11) Carrying handle

12) Base tube

13) Clamp fastening studs

14) Clamp fastening nuts.

15) Control unit.

16) Emergency stop button

17) Protective casing

18) Electrical unit access cover

19) Motor compartment access cover

20) Power connector

21) Load up-down control buttons

22) Reduction gear

The equipped wire rope is formed by the

lifting wire rope (Fig. 1, item 1), the lifting

hook (Fig. 1, item 2), and the limit stop

(Fig. 1, item 10).

The dimensions indicated on the figures in

this manual are expressed in millimeters

(mm).

NOTE: Each altotir™ winch is

tested before shipping to 110 % of its

working load limit (WLL) on a lifting height

of 1m, and to 125% of its working load limit

in static utilization mode.

4.3 Dimensional specifications

The dimensional specifications (in millimeters) of the winch are indicated in Figures 2a and

2b below.

320

314

651

Ø 110

889

222

4xM10

309

Ø28

280

Figure 2a: Dimensional characteristics of winch, side view

Figure 2b: Dimensional characteristics of winch, front view

4.4 Functional specifications

The functional specifications of the winch are listed in the table below.

Winch technical data

Winch altotir™ 200

Weight kg 49

Working load limit (WLL) kg 200

Power supply

Voltage V230 ± 12

Frequency Hz 50

Type -Single phase

Motor power kW 0.87

Startup current A11

Rated current A 8

Control voltage V230

Rated lifting speed m/min 21

Maximum working height m25

Guarantied sound power LwA dB (A) 81

Level of weighted equivalent continuous acoustic

pressure A LAeq

dB (A) 68

Level of weighted equivalent instantaneous acoustic

pressure Lp

dB (C) 85

Outline dimensions for packaging (LxlxH) mm 690 x 280 x 320

Classification mechanism per FEM -1Cm

Protection degree

Control unit -IP65

Power connector -IP44

Electric motor -IP55

Electrical unit -IP55

Length of power cable m 1

Length of control cable m 1,5

Wire rope technical data

Unit altotir™ 200

Diameter mm 4

Tensile strength kN 13

Composition -19 x 7

Treatment -Galvanized

Length m25

4.5 Electrical diagram

DANGER:

Access to the control unit, electrical unit and motor is strictly limited to qualified electricians.

The electrical diagram of the winch is given in Figure 3.

Figure 3: Electrical diagram of winch

4.6 Control components

The winch is operated by pressing either the

“Up” or “Down” button on the control unit

(Fig. 1, item 16); The control unit must

always be held in a vertical position by which

it hangs from its control cable. Never place

the control unit in the upside-down position

(control cable down) as this could result in

erroneous maneuvers.

When the “Up” or “Down” button is released,

the movement stops.

NOTE: “Up” and “Down” is indica-

ted on the corresponding control button by

an arrow pointing in the direction of

movement controlled, with the control unit

held upright and the control cable leading

upward (Fig. 1, item 16).

4.7 Safety devices

The altotir™ winch has the following safety

devices:

• Spring-applied brake (Fig.1, item 5).

• Red emergency stop button on control unit

(Fig. 1, item 16).

• Mechanical interlocking, inhibiting simulta-

neous action of the Up and Down controls

(integrated in control unit).

• Limit stop lever on winch (Fig. 1, item 9)

which functions with the limit stop (Fig. 1,

item 10), which can either be fixed or

adjustable, to meet the installation needs.

• Safety latch on hook (Fig. 4, item 2 ).

• Electrical protection of control unit: class 2.

The emergency stop is obtained by pressing

the red emergency stop button (Fig. 1,

item 16). In order to restart the winch after an

emergency stop, the emergency stop button

must be released by turning it in the direction

of the arrows marked on the button, after you

have made sure that the emergency

condition has been eliminated.

The hook with safety latch is shown in

figure 4.

Composition :

1) Lifting hook

2) Safety latch

NOTE: The 230V single phase

motor is protected against overheating by a

temperature sensor in the winding. The

sensor inhibits operation and interrupts the

control circuit when the temperature in the

winding is not below the trigger threshold

value.

5 Wire rope

The lifting wire rope, equipped, is shown in

figure 5.

Composition :

1) Lifting wire rope

2) High locking sleeve for limit stop

3) Limit stop

4) Low locking sleeve for limit stop

5) Loop with thimble

6) Lifting hook

IMPORTANT: To ensure safe use of

the altotir™ winch, only the altotir™ wire

rope, specially designed for this winch,

should be used.

DANGER: 1. Use of the winch with

a damaged wire rope or with a wire rope

which is not appropriate for the winch

represents a major risk of accident and

failure. The wire rope must be checked

regularly on an on-going basis to ensure that

it is in good condition. Should the wire rope

show any signs of damage, such as

deformation, bending, broken wires (Fig. 6),

it should be immediately replaced. Any wire

rope for which the nominal diameter has

been reduced, due to wear, by 10%, or which

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