Trane Exergy RE 210 Bedienungsanleitung

EXERE01 2150EN

13 January 2022

RF-SVX004A-GB

Installation and operation manual

Exergy RE 210 - RE 420

Read these instructions carefully before installation, use, or maintenance

Contents

1 Introduction

1.1 Safety precautions...................................................................................... 3

1.2 Transportation and storage.........................................................................7

1.3 Delivery content, optional equipment and accessories...............................9

1.4 Decommissioning........................................................................................ 9

2 Technical data

2.1 Heat pump technical data.........................................................................11

3 Installation

3.1 Installation site requirements.................................................................... 12

3.2 Main parts................................................................................................. 14

3.3 System design and sizing the heat pump................................................ 14

3.4 Connections and dimensions....................................................................15

3.5 Installing flow switch................................................................................. 15

3.6 Flow diagrams...........................................................................................16

3.7 Electrical connections............................................................................... 23

4 Commissioning

4.1 Prerequisites for commissioning...............................................................24

4.2 Checking hot circuit.................................................................................. 25

4.3 Checking cold circuit.................................................................................25

4.4 Checking safety valve blow-off pipe......................................................... 26

4.5 Checking refrigerant circuit....................................................................... 26

4.6 Checking electrical connections and the control cabinet.......................... 26

4.7 First start-up.............................................................................................. 27

4.8 Commissioning the system.......................................................................29

4.9 Network and internet connections............................................................ 31

4.10 Master–Slave operation: setting up parallel units..................................... 32

4.11 Setting up distribution condenser/subcooler.............................................34

5 Operation

5.1 Main features............................................................................................ 35

5.2 Operating principle....................................................................................36

5.3 Heating and cooling..................................................................................37

5.4 Coefficient of performance........................................................................39

5.5 Control system.......................................................................................... 39

5.6 Control panel.............................................................................................39

5.7 Control settings......................................................................................... 43

5.8 Cold side settings and warm side settings............................................... 46

5.9 Language, Date and Time, and Ethernet settings....................................48

5.10 Changing user level..................................................................................50

5.11 Viewing motor status................................................................................ 50

EXERE01 2150EN 1 (61)

5.12 Controlling actuators................................................................................. 53

5.13 Viewing PID controller values...................................................................54

5.14 Trends view...............................................................................................55

6 Maintenance

6.1 Regular check and maintenance.............................................................. 58

6.2 Troubleshooting.........................................................................................59

2 (61) EXERE01 2150EN

1 Introduction

1.1 Safety precautions

Read these instructions carefully before installation, commissioning, operation or

maintenance of the device. The given instructions must be followed. Throughout this

manual, the following three symbols are used to point out very important information:

Be careful. The DANGER symbol indicates a possible danger of bodily

harm or lethal injury.

Pay attention. The CAUTION sign indicates a possible danger of

damage to the device, components or surroundings.

Note indicates tips, hints, and other essential information.

Keep these instructions as well as the electrical diagrams available near the device.

Oilon products are manufactured according to general product standards and

directives, and based on our best knowledge about product design, and technologies.

Operation safety is one of the leading principles in our product development. However,

it is wise to be prepared, and think about safety. Read the following principal safety

warnings and instructions:

Installation, commissioning, or service of the appliance is to be carried

out by an authorized service provider, adhering to all local regulations

and requirements.

IN CASE OF FIRE OR OTHER EMERGENCY

● Turn off power from the main switch.

● Follow safety instructions.

● Contact the safety supervisor.

Connectors in control box are under voltage. Only authorized users may

open safety cover.

EXERE01 2150EN 3 (61)

This device is not intended for use by children under 9 years of age or

persons whose physical, perceptual or mental qualities are lowered, or

those who have no experience or knowledge in the device‘s use, unless

they do so under supervision or after receiving appropriate training

from the person responsible for device-related safety. Children may not

clean the device or perform any maintenance tasks without supervision.

Children should be supervised to make sure that they do not play with

the device.

Wear proper hearing protection and personal protective equipment,

such as protective footwear, gloves, and safety goggles when

necessary.

Installation may involve hot work, such as welding. Hot work may only

be performed by authorized and trained personnel, adhering to all local

regulations and requirements.

Do not touch hot pipes or surfaces during operation or maintenance.

Make sure that potential pressurized discharge from refrigerant circuit’s

pressure relief valves does not cause danger to people or property.

Do not mix the refrigerant with air above atmospheric pressure for leak

testing or any other purpose.

To avoid slipping, keep floor surfaces dry, and seal off or report any

leaks that you detect.

The heat pump can be loud when in operation. Wear hearing protection

in the vicinity of the heat pump.

The heat pump contains lubricating oil that may cause irritation.

4 (61) EXERE01 2150EN

Refrigerant safety notice

The refrigerants used in Oilon heat pumps are in normal working conditions non-toxic

and non-flammable. Read the following information always before starting any work

on the appliance. Follow the instructions and take care of preventive safety measures.

For more detailed information, see the Material Safety Data Sheet of the refrigerant

manufacturer.

Data Description

Product name R134A

R410A

R450A

R513A

R1234ze

Composition, R-134A

Composition, R-410A

Tetrafluoroethane

Difluoromethane

Pentafluoroethane

Appearance Clear, colorless liquid and vapor

Physical state Gas at typical ambient temperatures

Classifications ● ANSI/ASHRAE 34 Safety Group – R-1234ze: A2L

● HMIS Classification: Health – 1, Flammability – 1, Reactivity – 0

● NFPA Classification: Health – 2, Flammability – 1, Reactivity – 0

● US DOT HAZARD CLASS 2.2

● Canada – Listed on DSL

● R-134A: EU – EINECS # 2065578 – HFC-125

● R-410A: EU - EINECS # 223770

● R-1234ze: A2L

Emergency overview Colorless, volatile liquid with ethereal and faint sweetish odor. Non-

flammable material. Overexposure may cause dizziness and loss

of concentration. At higher levels, CNS depression and cardiac

arrhythmia may result from exposure. Vapors displace air and can

cause asphyxiation in confined spaces. At higher temperatures, (>

250°C, 482°F), decomposition products may include Hydrofluoric

Acid (HF) and carbonyl halides.

EXERE01 2150EN 5 (61)

Potential health hazards First aid measures

SKIN

Irritation would result from a defatting action on

tissue. Liquid contact could cause frostbite.

Promptly flush skin with water until all chemical is

removed. If there is evidence of frostbite, bathe with

lukewarm water. Do not use hot water, and do not

rub. If water is not available, cover with a clean,

soft cloth or similar covering. Get medical attention

if symptoms persist. Treatment of overexposure

should be directed at the control of symptoms and

the clinical conditions.

EYES

Liquid contact can cause severe irritation and

frostbite. Mist may cause irritation.

Immediately flush eyes with large amounts of

water for at least 15 minutes. In case of frostbite,

water should be lukewarm, not hot. Lift eyelids

occasionally to facilitate irrigation. Get medical

attention if symptoms persist.

INHALATION

The refrigerant is low in acute toxicity in animals.

When oxygen levels in air are reduced to 12–

14% by displacement, symptoms of asphyxiation,

loss of coordination, increased pulse rate and

deeper respiration will occur. At high levels, cardiac

arrhythmia may occur.

Immediately remove to fresh air. If breathing has

stopped, give artificial respiration. Use oxygen as

required, provided a qualified operator is available.

Get medical attention immediately. DO NOT give

epinephrine (adrenaline).

INGESTION

Ingestion is unlikely because of the low boiling point

of the material. Should it occur, discomfort in the

gastrointestinal tract from rapid evaporation of the

material and consequent evolution of gas would

result. Some effects of inhalation and skin exposure

would be expected.

Ingestion is unlikely because of the physical

properties and is not expected to be hazardous. DO

NOT induce vomiting unless instructed to do so by a

physician.

DELAYED EFFECTS

None known

Not applicable

Flammable properties Fire fighting measures

Material itself is not flammable. Its autoignition

temperature is 750°C, 1,382°F.



UNUSUAL FIRE AND EXPLOSION HAZARDS

The refrigerant is not flammable at ambient

temperatures and atmospheric pressure. However,

this material will become combustible when mixed

with air under pressure and exposed to strong

ignition sources. Contact with certain reactive

metals may result in formation of explosive or

exothermic reactions under specific conditions (for

example very high temperatures and/or appropriate

pressures).

SPECIAL FIRE FIGHTING PRECAUTIONS AND

INSTRUCTIONS: Firefighters should wear self-

contained, NIOSH-approved breathing apparatus

for protection against possible toxic decomposition

products. Proper eye and skin protection should

be provided. Use water spray to keep fire-exposed

containers cool.

6 (61) EXERE01 2150EN

Exposure controls, personal protection, and accidental release measures

Type Preventive measures

GENERAL Always wear recommended personal protective equipment. Where

contact with liquid is likely, such as in a spill or leak, impervious boots

and clothing should be worn.

ENGINEERING CONTROLS Provide local ventilation at filling zones and areas where leakage is

probable. Mechanical (general) ventilation may be adequate for other

operating and storage areas. Equip the installation site with any gas

alarms and/or gas protection required by local rules and regulations.

SKIN PROTECTION: General work clothing and gloves (leather)

should provide adequate protection. If prolonged contact with liquid

or gas is anticipated, insulated gloves constructed of PVA, neoprene

or butyl rubber should be used. Any contaminated clothing should be

promptly removed and washed before reuse.

PERSONAL PROTECTIVE

EQUIPMENT

EYE PROTECTION: or normal conditions, wear safety glasses.

Where there is reasonable probability of liquid contact, wear chemical

safety goggles.

DISPOSAL CONSIDERATIONS Not a hazardous waste

WARNING: DO NOT vent to the atmosphere. To comply with

provisions of the U.S. Clean Air Act, any residual must be recovered.

Contains greenhouse gas which may contribute to global warming.

The refrigerant should not be mixed with air above atmospheric pressure for leak

testing or any other purpose.

IN CASE OF A SPILL OR OTHER RELEASE

● Always wear recommended personal protective equipment.

● Evacuate unprotected personnel.

● Protected personnel should remove ignition sources and shut off leak, if without

risk, and provide ventilation.

● Unprotected personnel should not return until air has been tested and determined

safe, including low-lying areas.

● Spills and releases may have to be reported to federal and/or local authorities.

● Regarding reporting requirements refer to the Material Safety Data Sheet of the

refrigerant manufacturer.

1.2 Transportation and storage

The heat pump is top-heavy and may tip over if not handled properly.

Transport and store the heat pump in a vertical position.

Be careful when lifting the heat pump. Use appropriate lifting tools.

EXERE01 2150EN 7 (61)

Preparations for storage, transfer, and lifting

1. Check that the way is free from obstacles.

2. Use appropriate vehicle for transport.

3. At installation site check that you have proper means and resources for lifting and

placing the pump.

Storage

Before transporting to the final installation site and commissioning phase, the heat

pump must not be stored longer than needed. If the heat pump must be stored longer

than one month, the manufacturer must be informed. The heat pump must be stored in

a dry place where the temperature is at least +5 °C.

Transfer (models S, RE, P 220 - 450)

● Move the heat pump with a forklift or two pallet jacks.

● Keep the heat pump in a vertical position.

● When using pallet jacks, place one on each side of the pump.

Lifting

There are welded lifting supports in the pump frame, see illustration.

Lifting brackets ver. 1

A and B, lifting supports

Use a forklift or a pallet jack to lift the heat pump as indicated by the labels and

markings on the device.

Do not transfer or lift the heat pump without any housing covers.

8 (61) EXERE01 2150EN

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Trane Wärmepumpe Handbücher

Trane

Trane DCY060F1 Leitfaden

Trane

Trane WEATHERTRON 4TWX6 Montageanleitung

Trane

Trane A4HP4 Bedienungsanleitung

Trane

Trane A4HP5 Bedienungsanleitung

Trane

Trane 4TWR4 Bedienungsanleitung

Trane

Trane WEATHERTRON 4TWX6 Montageanleitung

Trane

Trane Horizon OAKD Series Montage- und Bedienungsanleitung

Trane

Trane 4TCY5024A1000A Montageanleitung

Trane

Trane FLEX HP HT Betriebsanleitung

Trane

Trane WCY024G1 Gebrauchsanweisung

Trane

Trane 4WCZ6036A Montageanleitung

Trane

Trane Variable Speed ComfortLink II 4TWV8024A1000B Montageanleitung

Trane

Trane 4YCY4024 Montageanleitung

Trane

Trane 4TWR3 Montageanleitung

Trane

Trane A5HP4 Bedienungsanleitung

Trane

Trane 4TTR3 Montageanleitung

Trane

Trane Axiom EXH Series Montage- und Bedienungsanleitung

Trane

Trane WCC030 Bedienungsanleitung

Trane

Trane 4WCC4024E1000A Bedienungsanleitung

Trane

Trane ComfortLink II 4TWZ0060A1000C Service-Handbuch

Trane

Trane 5TWX5 Bedienungsanleitung

Trane

Trane 5TTR3018-060 Bedienungsanleitung

Trane

Trane CAUC-C80 Betriebsanleitung

Trane

Trane WSC036A Betriebsanleitung

Beliebte Wärmepumpe Handbücher anderer Marken

MICROWELL

MICROWELL HP 1000 GREEN Bedienungsanleitung

Sanyo

Sanyo SAP120FCH Bedienungsanleitung

Daikin

Daikin EHYHBH05AA Bedienungsanleitung

Panasonic

Panasonic WH-SDF03E3E5 Leitfaden

Bryant

Bryant 544B Bedienungsanleitung

Airxcel

Airxcel 45000 Series Handbuch

Mitsubishi Electric

Mitsubishi Electric PUZ-SWM60VAA Bedienungsanleitung

Dimplex

Dimplex LI 16I-TUR Benutzerhandbuch

Carrier

Carrier WSHP Open v3 Kurzanleitung zur Einrichtung

TGM

TGM CTV14CN018A Bedienungsanleitung

Carrier

Carrier 38MGQ Series Bedienungsanleitung

Kokido

Kokido K2O K880BX/EU Fehlerbehebungshandbuch

Viessmann

Viessmann VITOCAL 300-G PRO Type BW 2150 Kurzanleitung

Carrier

Carrier 48EZN Bedienungsanleitung

Viessmann

Viessmann KWT Vitocal 350-G Pro Series Betriebsanleitung

Ariston

Ariston NIMBUS Bedienungsanleitung

Weishaupt

Weishaupt WWP L 7 Benutzerhandbuch

GE Zoneline AZ85H09EAC Bedienungsanleitung