Traulsen SmartChill RBC50 Bedienungsanleitung

Dieses Handbuch passt für folgende Modelle

3

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- 0 -

Traulsen Refrigeration

SERVICE MANUAL

Instructions For The Installation,

Troubleshooting And Repair Of Traulsen

SmartChillTM Equipped Blast Chiller Models

50 lb. Capacity Undercounter Models

100 lb. Capacity Reach-In Models

200 lb. Capacity Roll-In & Roll-Thru Models

-NOTICE-

This Manual is prepared for the use of trained Authorized Traulsen Service Agents and should not be used

by those not properly qualified. This manual is not intended to be all encompassing, but is written to

supplement the formal training, on-the-job experience and other product knowledge acquired by Authorized

Traulsen Service Agents. Before proceeding with any work, you should read, in its entirety, the repair

procedure you wish to perform to determine if you have the necessary tools, instruments and skills required

to perform the procedure. Procedures for which you do not have the necessary tools, instruments and skills

should be performed only by a trained Authorized Traulsen Service Agent.

Reproduction or other use of this Manual, without the express written consent of Traulsen, is prohibited.

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- 1 -

I. TABLE OF CONTENTS

I.

TABLE OF CONTENTS

1

II.

GENERAL INFORMATION

2

a- Applicable Models

2

b-Introduction

2

c- Operation

2

d-Cleaning

2

e-Wiring Diagrams

2

f-Tool Requirements

2

g-The Serial Tag

2

III.

SPECIFICATIONS

3

a-Equipment Specifications

3

b-Operating Data

3

c-Installation

3

IV.

SMART CHILL CONTROL

4

a-Sequence of Operation

4

a.1 Control Revision Numbers

4

a.2 System Idle

4

a.3 Chill Cycle

4

a.4 Holding

4

a.5 Defrost

4

b-Manual Defrost

4

c-Printing Control Data

4

c.1 Cycle/Batch Data

4-5

c.2 12 Hr Data Log

5

d-SERVICE MENU ACCESS

5

d.1 Introduction

5

d.2 Access Service Menu (75)

5-6

d.3 Access Service Menu (Push Button)

6

f-SERVICE MENU NAVIGATION

6

f.1 Refrigeration Test (REFR/AIR)

6-7

f.2 Probe & Alarm Test (PROBES/ALARM)

7

f.3 Printer(s) Test (PRINTER)

7-8

f.4 Defrost Test (DEF/COIL)

8

f.5 Evaporator Fan Test (FAN)

8

f.6 Display LED Test (DISPLAY)

8-9

g-DIAGNOSTICS MENU

9

g.1 Accessing the Diagnostics Menu

9

g.2 Using the Diagnostics Menu

9

h-FACTORY MENU ACCESS

9

h.1 Introduction

9

h.2 Accessing the Factory Menu (85)

9-10

h.3 Accessing the Factory Menu (Push

Button)

10

i-NAVIGATING THE FACTORY MENU

10

i.1Reset and Serial Number Entry

10

i.2 Printer Selection

10

i.3 Refrigeration Settings

10

i.4 Defrost Settings

11

i.5 Security Code Entry

11

i.6 Machine Size Selection

11

j-ERROR CODES

11

j.1 Current Probe is Bad

11

j.2 Chill Time Exceeded

11

j.3 Defrost Sensor Failure

11-12

j.4 No Product Probes

12

j.5 Over Temperature

12

j.6 Product Detected

12

j.7 Air Temp Sensor Not Reading

12

j.8 Record Printer Media

12

j.9 Label Printer Media

12

V.

CONTROL COMPONENTS

13

a-COMPONENT IDENTIFICATION & OPERATION

13

a.1 Control /Relay Box

13

a.2 Relay Board

14

a.3 Power Supply

15

a.4 Smart Chill Control (Mother Board)

16

a.5 Control/Relay Box RBC50 2008 –

Current

17

a.6 Relay Board RBC50 2008-Current

18

VI.

SERVICE PROCEDURES RBC50

19

a. Indentify 2008 –Current vs Pre 2008

19

b. Sensors & Probes

19

b.1 Air & Coil Sensor Locations RBC50

(pre 2008)

19

b.2 Air & Coil Sensor Locations RBC50

(2008 –Current)

19

b.3 Sensor & Probe Troubleshooting

19

c. RBC50 Power Pack Removal (Pre 2008)

19

d. RBC50 Evaporator Access (Pre 2008)

20

e. RBC50 Evaporator Access (2008 –Current)

20

VII.

SERVICE PROCEDURES RBC100

20

a. Sensors & Probes

20

a.1 Air & Coil Sensor Locations RBC100

20

a.2 Sensor & Probe Troubleshooting

20

b. Access Evaporator/Refrig Sys

20

b.1 RBC100 Exploded View

20

b.2 Accessing the Evaporator Sensors

20

b.3 Access the Evaporator, Defrost Heater

& Thermal Fuse

20

b.4 Remove Refrigeration System

21

VIII.

SERVICE PROCEDURES RBC200

21

a. Sensors & Probes

21

a.1 Air & Coil Sensor Locations RBC200

21

a. 2 Sensor & Probe Troubleshooting

21

b. RBC200 Evaporator Access

21

IX.

WIRE DIAGRAM RBC50 2008-CURRENT

22

X.

WIRE DIAGRAM RBC50 2003-2007

23

XI.

WIRE DIAGRAM RBC100

24

XII.

WIRE DIAGRAM RBC200

25

XIII.

TROUBLESHOOTING

26-30

XIV.

QUICK REFERENCE GUIDE

31

XV.

DATA LOG DIAGNOSTICS

32

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- 2 -

II. GENERAL INFORMATION

II. a - APPLICABLE MODELS:

This manual applies to the following Traulsen models:

RBC50 Undercounter Blast Chiller Models

RBC100 Reach-In Blast Chiller Models

RBC200 Roll-In Blast Chiller Models

RBC200RT Roll-Thru Blast Chiller Models

PLEASE NOTE: This manual refers to the above mod-

els built after June 2003, equipped with the Smart Chill

control. For information regarding models built prior to

that date please contact the factory.

In addition, models UBC50, RBC400 and RBC400RT are

not covered by the procedures listed in this manual.

Please contact the factory for more information.

II. b - INTRODUCTION:

Blast Chillers are food processing refrigerators de-

signed for rapid chilling of product from 135 F to 37 F

in approximately 90 minutes, for reheating and/or

serving at a later time.

These models aid in preserving food quality, texture

and nutritional value, in addition to enhancing food

safety. All of the information, illustrations and

specifications contained within this manual are based

on the latest product information available at the time

of printing.

II. c - OPERATION:

Refer to the instructions contained in the Owner’s

Manual, form number TR35850, for specific operating

instructions.

II. d - CLEANING:

Detailed cleaning instructions are included with each

unit; however, special care MUST be given to the

condenser coil(s). These must be cleaned WEEKLY.

This surface must be kept free of dirt and grease for

proper system operation. This can be done with a

vacuum cleaner using a brush attachment, or a stiff

brush or whisk broom. Care must be taken not to

damage the condenser coil fins. For more information

please refer to section “IV. a - IV c” of the Blast Chill

Owner’s Manual.

II. e - WIRING DIAGRAMS:

Refer to the wiring diagrams on pages 20 thru 22 for

any service work performed on the unit. Should you

require another copy, please contact Traulsen Service

at (800) 825-8220, and provide the model and serial

number of the unit involved.

II. f - TOOL REQUIREMENTS:

For most jobs a standard set of hand tools, a VOM with

AC current tester, electrically conductive field service

grounding kit, along with a temperature tester or

thermometer are adequate. However in some cases the

following additional tools may be required as well:

II.f - TOOL REQUIREMENTS (CONT):

•Refrigeration Reclaiming Equipment

•Acetylene Torch

•Nitrogen Bottle With Gauges

•Refrigeration Gauge Manifold

•Dial-a-Charge

•Valve Core Removal Kit

•Vacuum Pump

II. g - THE SERIAL TAG:

The serial tag is a permanently affixed sticker on

which is recorded vital electrical and refrigeration

data about your Traulsen product, as well as the

model and serial number. This tag is located at

the front top corner on the right interior wall on all

blast chiller models. An example is shown below.

FORT WORTH, TX.

SERIAL

MODEL

VOLTS

Hz

PH

TOTAL CURRENT

AMPS

MINIMUM CIRCUIT

AMPS

MAXIMUM OVER CURRENT PROTECTION

AMPS

LIGHTS

WATTS

HEATERS

AMPS

REFRIGERANT

TYPE

OZ

DESIGN PRESSURE

HIGH

LOW

REFRIGERANT

TYPE

OZ

DESIGN PRESSURE

HIGH

LOW

370-60294-00 REV (A)

R

R

AW-03118

READING THE SERIAL TAG

•Serial = The permanent ID# of your Traulsen

•Model = The model # of your Traulsen

•Volts = Voltage

•Hz = Cycle

•PH = Phase

•Total Current = Maximum amp draw

•Minimum Circuit = Minimum circuit required

•Lights = Light wattage

•Heaters = Heater amperage

•Refrigerant = Refrigerant type used

•Design Pressure = High & low side

operating pressures and refrigerant

charge

•Agency Labels = Designates agency listings

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3

III. SPECIFICATIONS

III. a - EQUIPMENT SPECIFICATIONS:

DIMENSIONS

RBC50

(2003 -2007)

RBC50

(2008 - CURRENT)

RBC100

RBC200

RBC200RT

Length - Overall in.

57-1/2

54

34

48-1/2

48-1/2

Depth - Overall in.

34-1/4

34-7/16

41-5/8

37-1/2

41-1/8

Height - Overall in.

341

34

80-1/8

89-1/2

89-1/2

1= Height shown to work top, height over

control is 53”.

III. b - OPERATING DATA:

DATA

RBC50

(2003 -2007)

RBC50

(2008 - CURRENT)

RBC100

RBC200

RBC200RT

H.P.1

1/2 HP

1 HP

1/2 HP

3/4 HP

3/4 HP

BTU1

1350

4400

2280

3880

3880

H.P.2

1/2HP

n/a

1-1/4 HP

n/a3

n/a3

BTU (-10 degree F evaporator)

2

1350

n/a

5460

18,700

18,700

Refrigerant1

R-404A

R-404A

R-404A

R-404A

R-404A

Refrigerant2

R-404A

n/a

R-404A

n/a3

n/a3

Refrigerant Charge1

20 oz.

28 oz.

49 oz.

20 oz.

20 oz.

Refrigerant Charge2

20 oz.

n\a.

64 oz.

n/a3

n/a3

Cond Unit Amp Draw (RLA)

1

n/a

11.7

9.6

15.2

15.2

Cond Unit Amp Draw (RLA)

2

n/a

n/a

5.7

30.7

30.7

Unit Voltage

115/60/1

115/60/1

220/115

115/60/1

1

115/60/11

Full Load Amps

9.3 (per unit)

13.3

15.1

15.21

15.21

1= Self-Contained Holding or Primary Compressor.

2= Blast Chilling or Secondary Compressor.

3= These may vary depending upon type of remote condensing

III. c - REFRIGERATION SYSTEM INSTALLATION:

All Traulsen blast chillers, with the exception of model

RBC50, require the use of a floor drain or floor

mounted condensate evaporator for condensate

removal. Refer to “Section III. h” of the blast chill

owner’s manual for more information.

Remote refrigeration installation requirements apply

only to models RBC200 and RBC200RT. A remote con-

densing unit, operating on R-404A refrigerant, is re-

quired for Blast Chill operation on these models. The

remote condensing unit(s) should be capable of pro-

viding 18,700 BTU/hr @ -10 F suction and 90 F ambi-

ent at the evaporator coils of the Blast Chill section.

4 HP air-cooled and 3 HP water-cooled remote con-

densing units are available from Traulsen as an op-

tional accessory, but please note that these are rated

for use only within a 25 foot radius of the cabinet.

III. c - REF’N SYSTEM INSTALLATION (CONT):

Actual capacity of the remote condensing unit and line

sizing will depend on the length and layout of the con-

necting piping from the remote condensing unit to the

Blast Chill unit. These utilize a 1/2” liquid and 1-1/8”

suction lines. Proper line sizing should be defined by a

qualified refrigeration engineer or technician.

The low pressure cut-out of the remote condensing unit

should be adjusted to obtain an evaporator coil

temperature NO LOWER THAN -

the connecting piping is 40 feet or less, the condens-

ing unit low pressure cut-out settings will be approxi-

mately 15 +/- 2 PSIG cut-out and 25+/- 3 PSIG cut-in.

For more information please contact the factory (800-

825-8220).

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4

IV. SMART CHILL CONTROL

IV.a –SEQUENCE OF OPERATION:

a.1 –Control Revision Numbers

There are multiple versions of the Smart Chill Control

V1.08 - V2.11. Largely troubleshooting on all versions

will be the same.

a.2 –System Idle:

The Smart Chill control is meant to maintain a median

operating temperature of 37F - 40F when in idle (no

active batches). During this time only the

“Maintenance” or holding system is active with the

exception of the RBC200 which runs the Blast system

ever other cycle. Anytime the display shows to be at

the “Main Menu” the system is in idle.

a.3 –Chill Cycle:

When a standard chill cycle or batch is started the unit

will maintain a median temperature of 10F-14F until all

product is chilled to 37F, if using food probes, or until

preset time is complete. During this time both the

“Maintenance” and “Blast” systems will be active.

a.4 –Holding:

Once all product reach 37F or below, or the preset time

is completed, the unit will begin what is called a

“Holding” mode. During “Holding” the unit will again

maintain 37F - 40F but both systems continue to

operate because of the known product load. Once the

operator removes the product and acknowledges the

removal of product via the control the system returns

to idle or the “Main Menu”.

a.5 –Defrost:

Models RBC100, RBC200, and RBC200RT have electric

defrost. Models RBC50 have hot gas defrost. On all

units defrost is scheduled to occur every 3 hrs and

terminates at a 50F coil temperature. RBC100, RBC200

and RBC200RT have a max defrost duration 40 minutes

while the RBC50 has a max defrost duration of 15

minutes. Once a defrost is initiated it cannot be

overridden or terminated by any method other than

meeting control parameters (time or temperature). The

Smart Chill control WILL NOT initiate a defrost cycle

during a chill cycle. Rather it will flash DEF REQD in

the top left portion of the display screen when a defrost

is required during a chill cycle. Once the chill cycle

completes the unit will then initiate a defrost. The

Smart Chill control WILL initiate a defrost during a Hold

mode.

For more information regarding additional operating

modes and conditions please reference the Owner’s

Manual.

IV.b –Manual Defrost:

To initiate a manual defrost the system must be in

idle and at the main menu. Once a defrost is

initiated it cannot be overridden and terminated by

IV.b –MANUAL DEFROST (CONT):

any method other than meeting control parameters

(time or temperature).

1. From the “MAIN MENU” select “MORE”

2. Select “DEFROST”

3. Select “START” the unit should now be in a defrost.

IV.c –PRINTING CONTROL DATA:

c.1 –Cycle/Batch Data:

All batches run “BY TEMP” or using “EASY START”

will be stored in memory. At any time we can access

this data and reprint Cycle/Batch data using the

following instructions.

1. From the “MAIN MENU” select “MORE””

2. Select “Print”

(Continued on next page)

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5

V. SMART CHILL CONTROL

IV.c –PRINTING CONTROL DATA (CONT) IV.c –PRINTING CONTROL DATA (CONT)

3. Select desired probe to retrieve data from, 1,2, or, 3,

then select date and time of Cycle/Batch

4. Select “PRINT”. A full log of the selected

Cycle/Batch should print.

c.2 –12 Hr Data Log:

The Smart Chill control records data from all inputs and

outputs in five minute increments. At any time this

data can be retrieved in the form of a 12 Hr data log. A

12 Hr data log is a useful tool when troubleshooting

intermittent errors or when all other avenues have been

exhausted. You may analyze the data yourself using

the reference on page 33, Data Log Diagnostics

Explanation or you may contact Traulsen Technical

Support and we will analyze it for you. Ph. 800-825-

8220 Fax. 817-740-6737. To print a data log follow the

instructions below.

1. From the “MAIN MENU” select “MORE”

2. Select “Print”

3. Select “PRINT: CYCLE” will change to “PRINT:

DATA”

4. Select appropriate date and time to begin the 12 Hr

log

5. Select “PRINT” a 12 Hr log should begin to print via

the record printer

IV.d –SERVICE MENU ACCESS:

d.1 - Introduction

The service menu can be used to assist in

troubleshooting a Blast Chiller. There are two ways to

access the service menu (see d.2 & d.3). Once the

service menu has been accessed all relay outputs

should de-energize. A technician may then cycle

components individually for troubleshooting purposes.

d.2 –Access Service Menu (75)

To access the Service Menu via the control touch pad

reference the following instructions.

1. From the “MAIN MENU” select “MORE”

(Continued on next page)

PRINT: CYCLE

4/30 08:00

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6

IV. SMART CHILL CONTROL

IV.d –SERVICE MENU ACCESS (CONT):

2. Select “SET UP”

3. Change the “PASSWORD (PIN)” to “75” using the up

or down arrow adjacent to “PASSWORD (PIN)”

(Note: “PRESET SUPERVISOR” must be selected.)

4. Press and release the TOP LEFT, TOP RIGHT, and

BOTTOM RIGHT buttons, all three simultaneously.

5. The display will advance to the “LAST DATE OF

SERVICE” screen. From this screen you can update

the service date by selecting “UPDATE, set the internal

clock by selecting “SET CLOCK” (see owner’s manual

for set clock instructions), or Select “NEXT” to advance

to the “SERVICE MENU”.

6. You should now have access to the “SERVICE

MENU” (See section IV.f –Service Menu Navigation, for

more information on the Service Menu).

d.3 Access Service Menu (Push Button)

To a access the service menu without using the control

IV.d –SERVICE MENU ACCESS (CONT)

WARNING: This procedure requires that the control

box be open while the power is supplied to the unit.

Exercise extreme caution at all times.

CAUTION: Electro-static discharge will damage the

control board. Use an anti-static grounding kit when

servicing the computer control box.

1. Remove thumb screws and control cover.

2. Remove five phillips head screws from control

mounting brackets to access the rear of the control.

3. Disconnect power to the control by unplugging the 3

pin connector (wire color: red, white, black) labeled

J12, PWR on the mother board.

4. Locate the push button labeled TEST on the control

mother board.

5. Push and hold the TEST button, then reconnect the 3

pin connector, J12 PWR, while still holding the TEST

button. Once power has been restored release the test

button and check control display. You should now

have access to the “SERVICE MENU” (See section IV.f -

Service Menu Navigation, for more information on the

Service Menu).

IV.f –SERVICE MENU NAVIGATION:

f.1 –Refrigeration Test (REFR/AIR)

Select “REFR/AIR” from the “SERVICE MENU” to

access the refrigeration test menu.

touchpad reference the following instructions.

75

75

LAST DATE OF SERVICE

XX/XX/XXXX

UPDATE

SET CLOCK NEXT

SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

J12

PWR

TEST

SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

REFR/AIR

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7

IV. SMART CHILL CONTROL

IV.f –SERVICE MENU NAVIGATION (CONT):

Pressing the button next “SOLENOID” will cycle

refrigeration in the following order starting from the

OFF position:

Press Once: Maintenance compressor only

Press Twice: Maintenance compressor and Low Fan

(NOTE: Low Fan relay energizes High Speed on Blower(s))

Press Three Times: Maintenance compressor, Blast

Compressor, and High Fan

Press Four Times: Return to all OFF

Select “BACK” to return to the “SERVICE MENU” and

you may select “EXIT” from the “SERVICE MENU” to

return to the “MAIN MENU”

Selecting “COMP USAGE” will advance the display to

the “CLEANED CONDENSER COIL” screen.

The “CLEAN CONDENSER COIL” screen gives a value

in hours and minutes of the maintenance compressors

run time. This can be reset to 0 by selecting

“CLEANED COIL”. Select “BACK” to return to the

“REFRIGERATION TEST” menu.

f.2 –Probe Alarm Test (PROBES/ALARM)

Select “PROBES/ALARMS” from the “SERVICE

MENU” to access the product probe and audible

alarm test menu.

IV.f –SERVICE MENU NAVIGATION (CONT):

Product probes 1,2,&3 will be displayed in real time. If

a probe is shorted - - - will be displayed next to the

probe number. If a product probe is open or dis-

connected nothing will be displayed next to the probe

number.

Pressing the button next to “ALARM=OFF” will activate

the audible alarm test. Pressing the button next to

“ALARM=ON” will deactivate the audible alarm test.

Select “BACK” to return to the “SERVICE MENU”.

f.3 –Printer(s) Test (PRINTER)

Select “PRINTER” from the “SERVICE MENU” to

access the printer(s) test menu.

Note: If no Label printer present “LABEL: READY” will not

be displayed

Pressing the button next to “RECORD READY” or

“LABEL READY” will run a test print for the printer

selected. The test print will include a system

diagnostic as shown below.

REFRIGERATION TEST:

SOLENOID: OFF

CABINET TEMP: 37F

COMP USAGE BACK

SOLENOID: OFF

REFRIGERATION TEST:

SOLENOID: OFF

CABINET TEMP: 37F

COMP USAGE BACK

COMP USAGE

CLEAN CONDENSER COIL:

24 DAYS & 20 HRS

SINCE LAST CLEANING

CLEANED COIL BACK

SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

PROBES/ALARM

PRODUCT PROBE TEMPS:

1 45 F 44 F 3

2 44 F

ALARM=OFF BACK

PRODUCT PROBE TEMPS:

1 - - - 3

2 44 F

ALARM=OFF BACK

SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

PRINTER

PRINTER TEST:

RECORD: READY

LABEL: READY

BACK

SOFTWARE VERSION: 2.11

RUN CYCLES: 5 CYCLES

SINCE DEF: 5 CYCLES

MAXIMUM AIR: 78F

MINIMUM AIR: 0F

FAILURES:

PRINTER YES

PROBE NO

INTERRUPTED NO

CONTROL NO

OVER TEMP NO

SYSTEM FAIL NO

DEFR. HEAT YES

FLASH MEM. NO

(Continued on next page)

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IV. SMART CHILL CONTROL

IV.f –SERVICE MENU NAVIGATION (CONT):

Upon completion on a successful print the control will

display “SUCCESS” or “ERROR” if the print is

unsuccessful.

Select “BACK” to return to the “SERVICE MENU”.

f.4 Defrost Test (DEF/COIL)

Select “DEF/COIL” from “SERVICE MENU” to access

the defrost test menu.

IV.f –SERVICE MENU NAVIGATION (CONT):

normally displayed. If a coil temperature sensor is

shorted, - - - will be displayed were the temperature

value is normally displayed.

Select “BACK” to return to the “SERVICE MENU”.

f.5 Evaporator Fan Test (FAN)

Select “FAN” from the “SERVICE MENU” to access the

evaporator fan test menu.

Pressing the button next “HEATER: OFF” will cycle the

defrost heaters in following order starting from the

“OFF” position.

Press Once: Blast Coil Heaters

Press Twice: Maintenance Coil Heaters

Press Three Times: Both Coil Heaters

Press Four Times: Return to all Off

(Note: RBC50 will only cycle “BOTH” due to hot gas defrost

vs electric on RBC100 & RBC200)

The defrost test menu will also display both coil

temperatures in real time.

Pressing the button next to “FANS: OFF” will cycle the

evaporator fans in the following order starting from the

“OFF” position.

Press Once: Low fan relay

Press Twice: High fan relay

Press Three Times: Return to all Off

Select “BACK” to return to the “SERVICE MENU”.

f.6 Display Test (DISPLAY)

Select “DISPLAY” from the “SERVICE MENU” to initiate

a display LED test.

If a coil temperature sensor is open the the temperature

value will display no value or, depending on revision,

will display “OPEN” were the temperature value is

(Continued on next page)

PRINTER TEST:

RECORD: SUCCESS

LABEL: ERROR

BACK

SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

DEF/COIL

DEFROST TEST:

HEATER: OFF

BLAST= 37F

MAINT=32F BACK

DEFROST TEST:

HEATER: OFF

BLAST= 37F

MAINT=32F BACK

HEATER: OFF

DEFROST TEST:

HEATER: OFF

BLAST= OPEN

MAINT= - - - BACK

DEFROST TEST:

HEATER: OFF

BLAST= 37F

MAINT=32F BACK

SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

FAN

EVAP FAN TEST:

FANS: OFF

BACK

EVAP FAN TEST:

HEATER: OFF

BACK

FANS: OFF

SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

DISPLAY

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IV. SMART CHILL CONTROL

IV.f –SERVICE MENU NAVIGATION (CONT):

All LED’s should be illuminated. Press any button to

return to the “SERVICE MENU”.

IV.g –DIAGNOSTICS MENU:

g.1 Accessing the Diagnostics Menu

To access the Diagnostics Menu begin by accessing

the Service Menu, see section IV.d (page 5). From the

Service Menu select “SERVICE MENU” to access the

Diagnostics Menu.

g.2 Using the Diagnostics Menu

The Diagnostics Menu consist of 5 available para-

meters to aid in the troubleshooting and diagnosis

processes.

1. “MAXIMUM” = Maximum air temp recorded

2. “MINIMUM” = Minimum air temp recorded

3. “RUN CYCLES” = Total compressor run cycles

4. “SINCE DEF” = Total compressor run cycles since

the last defrost

5. “FAILURE” = Any error codes the control has exper-

ienced (for more information on error codes see pg 11.)

The value of each parameter will be displayed in the

bottom left corner of the menu when selected. To select

a parameter press the corresponding button. When

selected a parameters value can be reset by pressing

clear. It is advisable to clear these parameters every

time a unit is serviced so the next time service is

needed the parameter values are valid and useful.

When selecting “FAILURE” press the bottom left button

to scroll though all error codes. If none is displayed

then no error codes have been recorded since last

cleared.

To return to the “SERVICE MENU” select “DIAGNO-

STIC”.

IV.f –DIAGNOSTIC MENU (CONT):

Select “EXIT” to return to the “MAIN MENU”.

IV.h –FACTORY MENU ACCESS:

h.1 Introduction

The Factory Menu is used to set up basic equipment

parameters such as; printer function, temperature

differentials, defrosts schedule, machine size, and

machine serial number. There are two ways to access

the Factory Menu (see h.2 & h.3). Once the service

menu has been accessed all relay outputs should de-

energize.

h.2 Access the Factory Menu (85)

To access the Fervice Menu via the control touch pad

reference the following instructions.

1. From the “MAIN MENU” select “MORE”

2. Select “SET UP”

3. Change the “PASSWORD (PIN)” to “85” using the up

or down arrow adjacent to “PASSWORD (PIN)”

(Note: “PRESET SUPERVISOR” must be selected.)

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SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

SERVICE MENU

DIAGNOSTIC MAXIMUM

RUN CYCLES MINIMUM

SINCE DEF FAILURE

24 CYCLES CLEAR

DIAGNOSTIC MAXIMUM

RUN CYCLES MINIMUM

SINCE DEF FAILURE

24 CYCLES CLEAR

DIAGNOSTIC

SERVICE MENU EXIT

REFR/AIR DEF/COIL

PROBES/ALARM FAN

PRINTER DISPLAY

85

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