Travis Industries 864 TRV Bedienungsanleitung

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864TRV

Fireplace

Tested and Listed by

OMNI-Test Laboratories, Inc.

Beaverton, Oregon

Report # 028- -59-5

ANSI Z21.88b-2003

• Built-In Direct Vent Fireplace

• Natural Gas or Propane

• Residential or Mobile Ho e

WARNING: If the infor ation in these instructions is not followed exactly, a fire or

explosion ay result causing property da age, personal injury or loss of life.

- Do not store or use gasoline or other fla able vapors and liquids in the vicinity of this or

any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• I ediately call gas supplier fro a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire depart ent.

- Installation and service ust be perfor ed by a qualified installer, service agency or the

gas supplier.

This appliance ay be installed as an OEM installation in a anufactured ( obile) ho e and ust be

installed in accordance with the anufacturer’s instructions and the anufactured ho e construction

and safety standard, Title 24 CFR, Part 3280.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is

supplied with the appliance.

Installation Manual

Installer:After installation give this anual to the ho e-

owner and explain operation of this heater.

Mukilteo, WA 98275

2 Introduction

Overview

This manual details the installation

requirements for the 864TRV fireplace. or

operating and maintenance instructions, refer to

the 864TRV Owner's Manual (part # 100-01168).

Listing Details

This appliance was listed by OMNI Test Labs to

ANSI Z21.88 - report # 028- -59-5. The listing

label is attached to the appliance near the gas

control valve. A copy is shown to the right.

ICBO Approval

This appliance was listed by OMNI Test Labs -

ICBO # TL130.

Massachusetts Approval

This manual has been submitted to the

Massachusetts Board of State Examiners of

Plumbers and Gas itters

National Fireplace Institute

864TRV

Vented Gas Fireplace Heater

Tested to: ANSI Z21.88b-2003 “Vented Gas Fireplace Heater” and UL307b-1995 “Gas Burning Heating Appliances for Manufactured Homes”.

This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54.

Installation in Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard, Title 24 CFR,

Part 3280.

This vented gas fireplace heater is equipped at the factory for use with natural gas. If conversion to propane (LP) is desired, the optional

factory conversion kit must be used.

This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket,

permanently located, manufactured (mobile) home where not prohibited by local codes. See owner’s manual for details. This appliance is

not convertible for use with other gases, unless a certified kit is used.

This vented gas fireplace heater is not for use with air filters.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

This appliance must be properly connected to a venting system in accordance with the manufacturer’s installation instructions. Use only

approved coaxial direct vent system to vent this appliance to the exterior. See owner’s manual for approved brands of venting.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s

information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or

the gas supplier.

VENTED GAS FIREPLACE HEATER – NOT FOR USE WITH SOLID FUEL

CAUTION:

Hot while in operation. Do not touch. Severe burns may result.

Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.

Do not operate this appliance with glass removed, cracked or broken. Replacement of the

panel(s) should be done by a licensed or qualified service person.

Minimum Clearances to Combustibles

Fireplace to Adjacent Wall . . . . . . . 1” Top to enclosure (from stand-offs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0”

Wood Floor Beneath Fireplace . . . 0” Sides to enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5”

Back to enclosure . . . . . . . . . . . . . . 0.5” Base of Fireplace to an 8” Mantel (see manual for other mantel depths). . . 44.75”

L.P.N.G. L.P.N.G.

Input Rate on “HI” (BTU/Hr)............ 31,000 31,000 Minimum Inlet Pressure (inches W.C.)............... 11” 5.5”

Input Rate on “LO” (BTU/Hr)........... 8,000 10,000 Maximum Inlet Pressure (inches W.C.).............. 13” 7”

Manifold Pressure on “HI” (inches W.C.) .......... 10” 3.5”

For natural gas when equipped with the following drill size orifice: DMS 49 Front - 49 Back

For propane when equipped with the following drill size orifice: DMS 57 Front - 57 Back

This appliance is equipped for use only at altitudes 0-2,000 feet.

For altitudes above 2,000 feet, the vent configuration, orifice, or combination of both may need to be changed.

See the owner’s manual for information on making these changes.

Electrical Rating: 115v, 1.5Amps, 60 Hz

4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275

Manufacture 2005 Jan. Apr. Jul. Oct.

Date: 2006 Feb. May Aug. Nov.

2007 Mar. Jun. Sep. Dec.

IGN 549

Report No. 028-F-59-5

Certified for USA

Table of Contents 3

Introduction

Overview.................................................................2

Listing Details..........................................................2

Safety Precautions

Safety Precautions...................................................4

Features and Specifications

eatures.................................................................6

Installation Options...................................................6

Heating Specifications .............................................. 6

Dimensions.............................................................6

Installation

Packing List.............................................................7

Additional Items Required..........................................7

Installation Overview.................................................7

Recommended Installation Procedure ......................... 7

Top Vent or Rear Vent Configuration........................... 8

Converting the ireplace to Top Vent Configuration....8

ireplace Placement Requirements............................. 10

Clearances...........................................................10

Raised ireplaces .................................................10

Min. raming Dims. - Rear Vent Configuration......................................11

Min. raming Dims. - Top Vent Configuration........................................12

Nailing Brackets....................................................13

Corner Installations - Rear Vent Configuration...........14

Corner Installations - Top Vent Configuration.............15

Gas Line Requirements............................................. 16

uel ....................................................................16

Gas Line Connection .............................................16

Gas Inlet Pressure ................................................16

Gas Line Location .................................................16

Electrical Connection (required)..................................18

Wall Switch or Thermostat Installation ......................... 19

Wiring Diagram (Millivolt System) ............................19

Wall Switch Installation...........................................19

Vent Requirements...................................................20

Vent Clearances ...................................................20

Altitude Considerations ..........................................20

Approved Vent......................................................21

Vent Installation....................................................21

Approved Vent Configurations....................................22

Restrictor Position.................................................22

Exhaust Restrictor Adjustment................................22

Intake Restrictor Adjustment...................................23

Diffuser Plate Adjustment.......................................24

Rear Vent Config. W Horizontal Term. (no vertical rise) . 25

Rear Vent Config. W Horizontal Term. (w vertical rise)... 26

Rear Vent Configuration with Vertical Termination.......... 27

Top Vent Configuration with Horizontal Termination........ 28

Top Vent Configuration with Vertical Termination ........... 29

Termination Requirements.........................................30

Installation (continued)

Hearth Requirements ............................................... 31

acing Requirements ............................................... 32

Drywall Installation ................................................32

acing Overview ...................................................33

Optional aceplates – Sizing Chart .......................... 33

Thin acing Installation.......................................... 34

Thick acing Installation......................................... 36

Thick acing Installation with PX Arched aces........37

Mantel Requirements................................................ 39

Install Example - Build-Out (Dog-House) w Hor. Term.... 40

Install Example - Build-In w Hor. Term. ........................ 41

Finalizing the Installation

Steps for inalizing the Installation ............................. 42

Starting the Pilot lame .........................................42

Pilot lame Inspection........................................... 42

Air Shutter Adjustment...........................................43

Glass rame Removal and Installation........................ 45

Log Set Installation .................................................. 47

LP Conversion Instructions .......................................52

Optional Equip ent

ireback Installation ................................................. 56

Blower (part # 99000156) ........................................... 57

Grill Installation........................................................ 60

Remote Control Receiver Installation (2 Options) ......... 61

Extra Room Power Heat Duct .................................... 62

Index

Index...................................................................... 68

4 Safety Precautions

Travis Industries 4050714 100-01173_001

Safety Warnings:

• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

• This unit must be installed by a qualified installer to prevent the possibility of an explosion.

• This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI

Z223.1 and NFPA 54(88).

• In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home Construction and

Safety Standard, Title 24 CFR, Part 3280. This appliance may be installed in Manufactured Housing

only after the home is site located.

• All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn

from outside the living-area structure.

• Notify your insurance company before hooking up this fireplace.

• The room heater should be inspected before use and at least annually by a qualified service person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift methods or

compromise in the installation. Improper installation will void the warranty and safety listing.

• This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will

void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about

the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

• Contact your local building officials to obtain a permit and information on any installation restrictions or

inspection requirements in your area.

• If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your

dealer and arrange for proper servicing.

• It is imperative that control compartments, screens, or circulating air passageways of the heater be

kept clean and free of obstructions. These areas provide the air necessary for safe operation.

• Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your

dealer for a full explanation of your heater and what to expect.

• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

• Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

• Do not place clothing or other flammable items on or near the heater. Because this heater can be

controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed

on or near it.

• Light the heater using the built-in piezo igniter. Do not use matches or any other external device to

light your heater.

• Never remove, replace, modify or substitute any part of the heater unless instructions are given in this

manual. All other work must be done by a trained technician. Don't modify or replace orifices.

• The viewing glass should be opened only for lighting the pilot or conducting service.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

Safety Precautions 5

Safety Warnings (continued):

• Allow the heater to cool before carrying out any maintenance or cleaning.

• Operate the heater according to the instructions included in this manual.

• If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for

service.

• The pilot flame must contact the thermopile and thermocouple. If it does not, turn the gas control

valve to "OFF" and call your dealer.

• This unit is not for use with solid fuel.

• Do not place anything inside the firebox (except the included fiber logs).

• If the fiber logs become damaged, replace with Travis Industries log set.

• Do not throw this manual away. This manual has important operating and maintenance instructions

that you will need at a later time. Always follow the instructions in this manual.

• Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature

heater. Young children should be supervised when they are in the same room as the heater.

• Due to the high temperature, the heater should be located out of traffic and away from furniture and

draperies.

• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.

The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to

shut off.

• Travis Industries, Inc. grants no warranty, implied or stated, for the installation or

maintenance of your heater, and assumes no responsibility of any consequential

damage(s).

6 Features and Specifications

Travis Industries 4050714 100-01173_001

Installation Options

• Residential or Mobile Home

• Straight or Corner Placement

• lush or Recessed ace

• Raised or loor Placement

• Internal or External Chase

• Horizontal or Vertical Vent

• Bedroom Approved

Heating Specifications

Natural Gas Propane

Approximate Heating Capacity (in square feet)* 450 to 1,400 450 to 1,400

Maximum BTU Input Per Hour 31,000 31,000

Minimum BTU Output on Low 6,700 5,200

Steady State Efficiency** (with blowers on) 77.2 % 78.4 %

A UE (Annual uel Utilization Efficiency) 68.3 % 69.4 %

* Heating capacity will vary with floor plan, insulation, and outside temperature.

** Efficiency rating is a product thermal efficiency rating determined under continuous

operation independent of installed system.

Dimensions

* Includes the required 1/2" clearance.

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Rear Vent Configuration

8" Diameter Vent

30-3/4"

Back of Fireplace

38-1/4"

36-3/4"

41"

19-3/4"*

38-3/8"

29-1/4"*

Top Vent Configuration

8" Diameter Vent Weight: 205 Lbs.

37"

35-1/4"

7-1/4"

Optional "Extra Room

Power Heat Duct"

Connection

Installation (for qualified installers only) 7

Packing List

• Propane Conversion Kit

• Log Set

• Wall Switc wit Wire (see page 19 for details)

• Firestop (sku 93006094)

Additional Items Required

• Direct Vent

• Gas Line Equipment (s utoff valve, pipe, etc.)

• Electrical Equipment (min. 14 gauge, grounded line)

Installation Overview

• All requirements below must be met.

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See the section

"Approved Vent

Configurations"

See the section

"Electrical Connection"

See the section

"Mantel Requirements"

Insulation must not fill

the 1/2" clearance

around the back and

sides of the fireplace.

See the section

"Vent Requirements"

See the section "Minimum

Framing Dimensions"

Drywall

op Vent

onfiguration Rear Vent

Configuration

See the section

"Gas Line Installation"

1" Min.

Side

Wall

AAA

See "Optional Non-

Combustible Facing"

Drywall

See "Optional Non-

Combustible Hearth"

Nailing Brackets

Required Travis

Firestop (sku

93006094)

Recommended Installation Procedure

• Frame t e opening for t e fireplace. Make sure to allow for vent installation.

• T is fireplace is designed to accommodate 1/2" or 5/8" drywall (see "Nailing Brackets" on

page 13 for details). Secure t e fireplace to t e framing.

• Install t e vent, gas line and electrical ook-up.

• Install t e wall switc (see page 19) or t ermostat (if applicable).

• Install t e drywall.

• Install t e eart (if applicable).

• Install t e facing (if applicable).

• Install t e mantel (if applicable).

• Finalize t e installation (see page 42) and install t e grill or face.

8 Installation (for qualified installers only)

Travis Industries 4050714 100-01173_001

Top Vent or Rear Vent Configuration

T is appliance is s ipped in t e rear vent configuration. To c ange to t e top vent configuration,

follow t e directions below.

NOTE: t e vent configuration affects several aspects of installation (framing, maximum vent rise,

maximum vent run). W en reviewing t e installation requirements make sure to pay attention to t e

type of configuration being used.

Converting t e

Fireplace to Top Vent

Configuration

Remove and discard all of

the insulation found near

the flue assembly (make

sure to remove every

piece).

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Remove the 4 screws

securing the intake cover

plate. Remove it and place it

aside.

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Remove the 4 screws

securing the cover plate.

Remove it and place it

aside.

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Remove the 4 screws

securing the cover plate (with

hole).

This part may be discarded.

Top of Fireplace

Back of Fireplace

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Installation (for qualified installers only) 9

Converting t e

Fireplace to Top Vent

(continued)

Remove the 12 screws

securing the flue assembly.

Attach the intake cover

plate with the screws

removed earlier.

Attach the cover plate with

the screws removed earlier.

NOTE: flatten the four legs

before insaling the cover

plate.

Rotate the flue

assembly so the

flue points

upwards. Secure

using the twelve

screws removed

earlier.

NOTE: Use a magnetic-

tipped nutdriver on these

screws - take care to prevent

the screws from falling into

the fireplace.

DO NOT OVER-

TIGHTEN THE

SCREWS.

10 Installation (for qualified installers only)

Travis Industries 4050714 100-01173_001

Fireplace Placement Requirements

• T e fireplace requires a 1/2" clearance from t e angled sides and back of t e fireplace to t e

framing members. No material (insulation, framing, etc.) may be placed into t is area.

• Fireplace must be installed on a level surface capable of supporting t e fireplace and vent

• Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or

carpet)

• T is eater may be placed in a bedroom. Please be aware of t e large amount of eat t is

appliance produces w en determining a location.

Clearances

• W en installed, walls in front of t e fireplace must be a minimum 1" to t e side of t e fireplace.

• Due to t e ig temperature, t e eater s ould be located out of traffic and away from furniture

and draperies.

• Fireplace must be placed so t e vents below and above t e glass do not become blocked.

Raised Fireplaces

• T e fireplace (and eart , if desired) may be placed on a platform designed to support t e

fireplace (205 Lbs.) and vent.

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