TriangleTube PGRKIT01 Bedienungsanleitung

Gas Valve Replacement Kit

Kit Part Number:PGRKIT01

Parts List

1. Honeywell Gas Valve VK8115V

2. Gas Valve/Orifice Gasket

3. Torx Screws (3 pcs)

4. Venturi/Blower Housing Gasket

5. # 25 Torx Wrench.

Recommended tools:

A. Pipe Wrench.

B. Phillips Screw Driver.

C. Flat Blade Putty Knife.

D. # 25 Torx Wrench. (Furnished in Kit.)

Failure to follow instructions below can result

in severe personal injury or damage if ignored.

•Instructions are for a qualified installer/ser-

vice technician.

• Read all instructions before proceeding.

•Follow instructions in proper order.

For your safety,turn offelectrical power

supply at service panel before proceeding to

avoid possible electrical shock hazard.

Failureto do so can cause severepersonal

injury or death.

This kit is designed for gas valve replace-

ment on the Delta Performance, Delta

Performance Plus, Modulating Delta and

Prestige 60, 110, 175, 250 and Prestige

Excellence products.

NOTICE

WARNING

Indicates a potentially hazardous situation

which, if ignored, can result in serious

injury or substantial property damage.

Indicates special instructions on installa-

tion, operation or maintenance, which are

important to equipment but not related to

personal injuryhazards.

NOTICEWARNING

Gas Valve Replacement Kit

DELTA COMBUSTION HEATER

INSTRUCTIONS

1. Turn power to the unit “OFF”.

2. Shut off gas supply to the inlet of the unit at

the main manual shutoff valve.

3. Disconnect the gas supply piping to the

Combination Heater.

4. Remove air inlet elbow from the venturi.

See Fig. 1.

5. Unscrew the Phillips screw attaching the

rectifier plug to the gas valve and remove

the plug.

6. Remove and save the two Torx screws

attaching the venturi/gas valve assembly

from the blower housing. Remove the ven-

turi/ gas valve assembly from the blower

housing. Use torx wrench supplied in kit

to remove screws.

Thereis a gasket between the venturi and

blower housing. If the gasket “sticks” to the

blower housing use a flat blade putty knife to

remove any gasket material. Make sure not

to scratch or score the mating surface on the

blower housing.

7. Remove the four screws attaching the 90º

gas valve pipe fitting from the inlet of the

old valve.

8. Mount the 90º gas valve pipe fitting onto the

new gas valve. Use the 4 existing screws to

mount the fitting. Ensure the O-ring gasket

in the fitting is in place when mounting the

fitting and the mounting screws are tight

and secure.

9Remove the three screws attaching the old

gas valve to the venturi. Use torx wrench

supplied in kit to remove screws. Note ori-

entation of the venturi on the old gas valve

for reassembly of the venturi on the new gas

valve.

10. Take the new gas valve, gas valve/orifice

gasket and three Torx screws from the kit

and reassemble the gas valve to the venturi.

See Fig. 2.

Make sure the gas valve/orifice gasket is in

place before reassembling the gas valve and

venturi. Failureto do so can result in death,

serious injury or substantial property damage.

WARNING

NOTICE

1. Air Inlet Elbow

2. Gas Valve

3. Venturi Mounting Screws. Attaching Gas

Valve/Venturi to Blower/Housing.

4. Rectifier Plug and Philips Head Screw

Fig. 1: Delta Burner Assembly

Gas Valve Replacement Kit

For propane installations a brass orifice is

located inside the gas valve/orifice gasket.

This orifice must be placed inside of the new

gas valve/orifice gasket before reassembly.

Failure to insert the propane brass orifice,

on propane installations, before reassem-

bling the gas valve and venturi can result in

the production of carbon monoxide due to

incomplete combustion and may result in

death, serious injury or substantial proper-

ty damage.

11. With the venturi to blower housing gasket in

place reassemble the venturi/gas valve to blow-

er housing using the two mounting screws from

step 6.

For the reassembly process do not use adhe-

sive on any gasket surfaces.

12. Reconnect the rectifier plug to the gas valve

using the Phillips head screw.

13. Reattach air inlet elbow to the venturi.

14. Using pipe dope compatible with propane gas

reconnect the gas supply piping to the

Combination Heater.

15. Open the main manual gas shutoff valve. Before

placing the Combination Heater unit back into

operation check and test all gas connections for

leaks. Repair leaks if found.

Do not check for gas leaks with an open

flame. Use a bubble test. Failureto check for

gas leaks can cause severe personal injury,

death or substantial property damage.

16. Turn the electrical power ON to the

Combination Heater to return the unit back into

service.

WARNING

NOTICE

WARNING

NOTICE

Venturi Inlet Supply

Pressure Port

Propane

Orifice

Gas Valve/Orifice

Gasket

Gas Valve

Pipe Fitting

Gas Valve

Fig. 2: Propane Orifice and Gasket Installation

Gas Valve Replacement Kit

PRESTIGE BOILER INSTRUCTIONS:

1. Turn power to the unit “OFF”.

2. Shut off the gas supply to the boiler at the main

manual shutoff valve.

3. Remove the front jacket panel and swing away

the Control Module panel.

4. Remove the air inlet elbow from the venturi.

5. Unscrew the Phillips screw attaching the rectifi-

er plug to the gas valve and remove the plug.

6. Disconnect the gas supply piping inside the

PRESTIGE at the brass union located just

before the gas valve.

7. Remove and save the two Torx screws attach-

ing the venturi / gas valve assembly from the

blower housing. See Fig.3. Remove the venturi

/ gas valve assembly from the blower housing.

Use the Torx wrench supplied in the kit to

remove screws.

There is a gasket between the venturi and blow-

er housing. If gasket “sticks” to the blower

housing use a flat blade putty knife to remove

any gasket material. Make sure not to scratch or

score the mating surface on the blower housing.

8. Remove the three screws attaching the gas

valve to the venturi. Use Torx wrench sup-

plied in kit to remove screws. Note orientation

of the venturi to the old gas valve for reassem-

bly of the venturi on the new gas valve.

9. Remove the four screws attaching the “straight”

gas valve fitting from the old gas valve.

10. Remount the “straight” gas valve fitting onto

the new gas valve. Use the 4 existing screws to

mount the fitting. Ensure O-Ring gasket is in

place and all four mounting screws are tight and

secure.

11. Reassemble the new gas valve, gas valve/orifice

gasket and the three Torx screws from the kit

and reassemble the gas valve to the venturi. See

Fig. 4.

Ensure the gas valve/orifice gasket is in place

before reassembling the gas valve and venturi.

Failure to do so can result in death, serious

injury or substantial property damage.

WARNING

NOTICE

1. Gas Valve

2. Venturi

3. “Straight” Gas Valve Fitting

4. Venturi Mounting screws.

Attaching Gas Valve/Venturi to Blower

Housing

Fig. 3: Prestige Burner Assembly

Gas Valve Replacement Kit

For propane installations a brass orifice is locat-

ed inside the gas valve/orifice gasket. This ori-

fice must be placed inside of the new gas

valve/orifice gasket before reassembly.

Failure to insert the propane brass orifice, on

propane installations, before reassembling the

gas valve and venturi can result in the produc-

tion of carbon monoxide due to incomplete com-

bustion and may result in death, serious injury

or substantial property damage.

12. With the venturi to blower gasket in place,

reassemble the venturi / gas valve to the blower

housing using the two mounting screws from

step 7.

For the reassembly process do not use adhesive

on any gasket surface.

13. Reconnect the rectifier plug to the gas valve

using the Phillips head screw.

14. Reconnect the brass gas piping union connec-

tion. Open the main manual gas shutoff valve

before placing the PRESTIGE unit back into

operation check and test all gas connections for

leaks. Repair leaks if found.

Do not check for gas leaks with an open flame.

Use a bubble test. Failure to check for gas leaks

can cause severe personal injury, death or sub-

stantial property damage.

15. Reattach the air inlet elbow to the venturi.

16. Reposition the Control Module panel and reat-

tach the front jacket panel.

17. Turn the electrical power “ON” to the PRES-

TIGE to return the unit back into service.

WARNING

NOTICE

WARNING

NOTICE

Venturi Inlet Supply

Pressure Port

Propane

Orifice

Gas Valve/Orifice

Gasket

Gas Valve

Pipe Fitting

Gas Valve

Fig. 4: Propane Orifice Installation

Gas Valve Replacement Kit

COMBUSTION TEST - PRESTIGE

1. It is recommended that the installer perform a

complete combustion check to ensure the fol-

lowing combustion levels are met at high and

low inputs and the burner is operating at opti-

mum conditions.

The combustion testing and adjustments

must be performed by a qualified installer,

service agency or the gas supplier. All com-

bustion measurements must be perform with

calibrated equipment to ensure proper read-

ings and accuracy.

Failureto perform a complete combustion

test at both high and low input rates may

result in incomplete combustion and the pro-

duction of carbon monoxide, which can

cause severe personal injury, death or sub-

stantial property damage.

2. Manually place the boiler into high fire mode

by pressing the MODE button with “+” button

simultaneously on the control panel display

while in the standby (STBY) mode.

The control panel will display a H followed

by the current boiler temperature when

placed into high firetest mode.

If the combustion levels during high fire is outside

the recommended combustion settings adjust the

THROTTLE SCREW (see Fig. 5) as follows:

Counter-clockwise adjustment of the throttle

screw at high fire:

O2decreases and C02increases

Clockwise adjustment of the throttle screw at

high fire:

O2increases and CO2decreases

4. Once the combustion level is set at high fire,

manually place the boiler into low fire mode by

pressing the MODE button with “-” button

simultaneously on the control display while in

the standby (STBY) mode.

The control panel will display a L followed

by the current boiler temperature when

placed into low fire test mode.

5. If the combustion level at low fire is not within

+/- 0.2% of the combustion level measured at

high fire, remove the offset cover screw and

adjust the plastic OFFSET SCREW using a

#25 Hex key (see Fig.5) as follows:

Counter-clockwise adjustment of offset screw at

low fire:

O2increases and CO2decreases

Clockwise adjustment of offset screw at low fire:

O2decreases and CO2increases

NOTICE

WARNING

Offset Pressure

Cover Screw

Throttle

Screw

Fig. 5: Combustion Adjustment - Prestige Burner

Natural Gas Propane

O2Min. 2.30% 2.70%

O2Max. 5.30% 4.70%

CO2Min. 8.80% 10.70%

CO2Max. 10.50% 12.00%

CO Max. 100 ppm 100 ppm

2008-2 Gas Valve Repl. Kit

7/30/18

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