TriangleTube Delta Elite F-25 Handbuch

2004-7 Delta Elite Manual

Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-

tion in order to gain warranty coverage.

When receiving Triangle Tube units, any claims for damage or shortage in shipment must be filed immedi-

ately against the transportation company by the consignee.

Leave all documentation received with appliance with owner for future reference.

WARNING

* I N S

* I N S T

TI O N

I O N A

AN D M

N D M A

AI N

I N T

TE N

E N A

AN C E *

N C E *

M A

AN U

N U A

- Input from 100,000 to 199,000 Btu/hr -

CONFORMS TO

ANSI Z 21-10-3/UL 732

CERTIFIED TO

CSA B 140.12

CGA/CAN 1-4.3-M85

90870

NOTICE

F-25/30/35/40 & 45

Combination Heaters

If the information in this manual is not followed exactly, a fire or explosion may

result causing property damage, personal injury or death.

For Your Safety

•Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

•WHAT TO DO IF YOU SMELL GAS

- Do not try to light any appliance

- Do not touch any electrical switch; do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier

The

Table of Contents

PRODUCT AND SAFETY INFORMATION

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Product Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Operating Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Code Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION I - PRE-INSTALLATION ITEMS

Code Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Determining Product Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Boiler Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Recommended Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Flooring and Foundation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Residential Garage Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION II - COMBUSTION AIR AND VENTING

Providing Air for Combustion and Ventilation . . . . . . . . . . . . . . . . . . . . . 7-8

Removal of an Existing Boiler from a Common Vent . . . . . . . . . . . . . . . . 8

SECTION III - UNIT PREPARATION

Handling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Hydrostatic Pressure Test

Hydrostatic Test Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Hydrostatic Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Completion of Hydrostatic Test and Draining . . . . . . . . . . . . . . . . 10

SECTION IV - DOMESTIC PIPING

General Piping Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Domestic Supply Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Thermal Expansion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Water Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Temperature / Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Thermostatic Mixing Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Table of Contents

U-Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

Domestic Drain Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Multiple Units Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Storage Tank Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TR/Smart Series Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Domestic Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16

SECTION V - PRIMARY PIPING

General Piping Requirements

Low Water Cut-off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Backflow Preventer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Primary System Piping Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Expansion Tank and Makeup Water

Diaphragm (Bladder) Expansion Tank. . . . . . . . . . . . . . . . . . . . . . 17

Closed-Type (Standard) Expansion Tank . . . . . . . . . . . . . . . . . . . . 17

Circulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Closet (Zero Clearance) Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Sizing Primary Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

System Piping - Zone Circulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

System Piping - Zone Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

System Piping - Radiant Heating with Mixing Valves . . . . . . . . . . . . . . . . 18-19

System Piping - Multiple Units Installation. . . . . . . . . . . . . . . . . . . . . . . . 19

Primary Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-23

SECTION VI - VENTING

General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Oil Vent Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

Oil Vent -Direct Vent Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Gas Venting - General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Masonry and Metal Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Type B Vent Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Vent Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Common Vent System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECTION VII - FUEL PIPING

Gas Supply Piping Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Pipe sizing -Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Natural Gas Supply Pressure Requirements . . . . . . . . . . . . . . . . . . . . . . . 29

iii

Table of Contents

Pipe Sizing - Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Propane Gas Supply Pressure Requirements . . . . . . . . . . . . . . . . . . . . . . . 30

General Oil Piping Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

SECTION VIII - INTERNAL WIRING

General Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Internal Control Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32

SECTION IX - EXTERNAL WIRING

Installation Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Line Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Outdoor Temperature Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

External Control Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36

SECTION X - START-UP PREPARATION

Check System and Domestic Water Chemistry

Water pH Level 6.0 to 8.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Water Hardness Less Than 7 Grains . . . . . . . . . . . . . . . . . . . . . . . 37

Chloride Concentration Less Than 80mg/L . . . . . . . . . . . . . . . . . . 37

Chlorinated Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Flush Primary and Domestic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Check and Test Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Use of Antifreeze in the Primary System . . . . . . . . . . . . . . . . . . . . . . . . . 38

Filling the Inner (Domestic) Tank and System . . . . . . . . . . . . . . . . . . . . . 38

Filling the Outer (Primary) Tank and System . . . . . . . . . . . . . . . . . . . . . . 38-39

Check Low Water Cut-off Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Check for Gas Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Check Thermostat Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

SECTION XI - START-UP PROCEDURES

Final Checks Before Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

ELITE Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41

Table of Contents

SECTION XII - TEMPERATURE LIMITS

Setting Primary Thermostat Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Adjustment of Secondary Thermostat Limit . . . . . . . . . . . . . . . . . . . . . . . 42

Setting the Thermostatic Mixing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

SECTION XIII - CHECK-OUT PROCEDURES

Check-out Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

SECTION XIV - INSTALLATION RECORD

Installation Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

SECTION XVII - REPLACEMENT PARTS

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-49

PRODUCT SPECIFICATIONS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51

Product & Safety Information

Indicates the presence of a hazardous

situation which, if ignored, will result

in death, serious injury or substantial

property damage.

Indicates a potentially hazardous situ-

ation which, if ignored, can result in

death, serious injury or substantial

property damage.

Indicates a potentially hazardous situ-

ation which, if ignored, may result in

minor injury or property damage.

Indicates special instructions on instal-

lation, operation or maintenance,

which are important to equipment but

not related to personal injury hazards.

Indicates recommendations made by

Triangle Tube for the installers which

will help to ensure optimum operation

and longevity of the equipment

BEST PRACTICES

NOTICE

CAUTION

WARNING

DANGER

The following terms are used throughout this manual to bring attention to the presence of

potential hazards or to important information concerning the product.

Triangle Tube reserves the right to modify the technical specifications and components of

its products without prior notice.

NOTICE

Product & Safety Information

Bacteria can develop in the domestic

water system if certain minimum water

temperatures are not maintained.

Water temperature over 125ºF can cause

severe burns instantly or death from

scalds.

•Children, disabled and elderly are at

highest risk of being scalded.

-Never leave them unattended in or

near shower, bathtub or sink.

-Never allow small children to use a

hot water faucet or draw their own

bath.

• If any one using hot water in the building

fits this description or codes require spe-

cific water temperatures at hot water

faucet, we recommend:

a) ensure the factory installed thermosta-

tic mixing valve is working properly.

b)to set the thermostatic mixing valve

for the lowest temperature which sat-

isfies your hot water need.

Protection must be taken against excessive

temperature and pressure!

TO PROTECT AGAINST EXCESSIVE

TEMPERATURE AND PRESSURE

•Check if the Temperature and

Pressure (T&P) relief valve is in the

location provided. (Domestic Water)

•Check if the 30 psi relief valve sup-

plied is in the location provided.

(Primary water)

•To avoid injury, install the relief

devices to comply with local code

requirements.

CAUTION

DANGER

WARNING

HOT

BURN

Product & Safety Information

Do not use this appliance if any part

has been under water. Immediately call

a qualified service technician to inspect

the appliance and to replace any part of

the control system which has been

under water.

WHAT TO DO IF YOU SMELL GAS

- Do not try to light any appliance

- Do not touch any electrical switch; do

not use any phone in your building.

-Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instructions.

- If you cannot reach your gas suppli-

er, call the fire department.

Installation and service must be per-

formed by a qualified installer, service

agency or the gas supplier.

Should overheating occur or the gas

supply fails to shut off, turn OFF the

manual gas control valve external to

the appliance.

To prevent damage to inner tank,

installer must:

•Fill inner tank prior to outer tank

during start-up.

•Relieve primary system pressure

below 15 psig prior to draining

inner tank.

CAUTION

WARNING

DANGER

Qualified Installer:

Prior to installing this product read all

instructions included in this manual.

Perform all installation steps required in this

manual in the proper order given. Failure to

adhere to the guidelines within this manual

can result in severe personal injury, death or

substantial property damage.

Homeowner:

-This product should be maintained / ser-

viced and inspected annually by a qual-

ified service technician.

-This manual is intended for use by a

qualified Installer/Service Technician.

Please reference the unit’s model num-

ber and the serial number from the rat-

ing label when inquiring about service or

troubleshooting.

Triangle Tube accepts no liability for any

damage resulting from incorrect instal-

lation or from the use of components or

fittings not specified by Triangle Tube.

NOTICE

NOTICEWARNING

Product & Safety Information

OPERATING RESTRICTIONS

•Maximum working pressure for inner

(domestic water) tank is 150 psig.

•Maximum working pressure for outer

(primary water) tank is 45 psig.

•Inner tank has factory installed

Temperature & Pressure Relief Valve

with an AGA rating of 100,000 Btu/hr

for PG-25 and 200,000 Btu/hr for PG-

30/35/40/45.

•Outer tank has a factory installed 30

psig relief valve rated at 535,000 Btu/hr

•Electrical rating:120 V, 60 Hz, less

than 12 amperes

•pH & chloride limits for the ELITE are:

- Chloride, less than 80 mg/l.

- pH, 6.0 - 8.0.

Any water conditioning system must be

installed and maintained in accordance

with manufacturer’s specifications.

•180º Maximum operating temperature -

primary side.

•120º Maximum outlet/mixed tempera-

ture - domestic side.

CODE RESTRICTIONS

Single wall heat exchanger in the ELITE

complies with National Standard Plumbing

Code, provided that:

-Outer tank water (including additives)

is practically non-toxic, having toxicity

rating or Class of 1, as listed in Clinical

Toxicology of Commercial Products,

-Outer tank pressure is limited to maxi-

mum 30 psig by approved relief valve.

Single wall heat exchangers are permitted under

the Uniform Plumbing code - Paragraph L3.2. if

they satisfy all of the following requirements.

1. The heat transfer medium is potable

water or contains only substances which

are recognized as safe by the U.S. Food

and Drug Administration.

2. The pressure of the heat transfer medium

is maintained less than the normal mini-

mum operating pressure of the potable

water system

3. The equipment is permanently labeled

to indicate that only additives recog-

nized as safe by the FDA shall be used in

the heat transfer medium.

Or, per Uniform Plumbing Code paragraph L3.3

as follows:

Other heat exchanger designs may be permitted

where approved by the Administrative Authority.

NOTICE

Pre-Installation Items

SECTION I - Pre-Installation Items

Code Compliance

This product must be installed in accor-

dance to the following:

• All applicable local, state, national and

provincial codes, ordinances, regula-

tions and laws.

• The National Fuel Gas Code NFPA54/

ANSI Z332.1 - Latest edition.

•Installation of Oil Burning Equipment

NFPA 31 - Latest Edition

• National Electric Code ANSI/NFPA 70.

• For installations in Canada -“Installation

Code for Gas Burning Equipment”

CGA/B149.

•For installations in Canada - Installation

code for Oil Burning Equipment -

CSA/B139.

Determining Product Location

Before locating the ELITE check for conve-

nient locations to:

-Domestic water supply piping

-Heating system piping

-Venting

-Gas or oil supply piping

-Electrical service

Ensure the area chosen for the installation of

the ELITE is free of any combustible materials,

gasoline and other flammable liquids.

Failure to remove or maintain the area

free of combustible materials, gasoline

and other flammable liquids or vapors

can result in severe personal injury,

death or substantial property damage.

Ensure the ELITE and its controls are protect-

ed from dripping or spraying water during nor-

mal operation or service.

The ELITE should be installed in a location so

that any water leaking from the tank or piping

connections or relief valves will not cause

damage to the area surrounding the unit or any

lower floors in the structure.

-When such a location is unavoidable a

suitable drain pan with adequate

drainage should be placed under the

unit. The drain pan must not restrict the

flow of combustion air to the unit.

Boiler Replacement

If the ELITE is replacing an existing boiler /

hot water heater system, the following items

should be checked and corrected prior to instal-

lation:

•Primary and domestic piping leaks and

corrosion.

• Improper location and sizing of the

expansion tank on the primary heating

loop.

• Improper sizing of the thermal expan-

sion tank (if used) on the domestic sup-

ply line.

•Vent condition and sizing.

Recommended Clearances

The ELITE is approved for zero clearance to

combustibles, excluding the vent hood and

vent piping.

Vent hood and vent piping - 6 inches from

combustible materials when using type “L”

double wall vent.

Vent Piping - 18 inches from combustible

materials when using single wall vent.

Primary and domestic hot water piping - 1 inch

from combustible material.

WARNING

Andere Handbücher für Delta Elite F-25

Dieses Handbuch passt für folgende Modelle

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