Trick-tools Flow2go Bedienungsanleitung

Instruction Manual

The flexible system for mobile thermal drilling on site and in the workshop

Distributed by:

Trick-Tools

80 Truman Road

Pella, IA 50219

Phone:1-877-VAN-SANT

E-mail: sales@trick-tools.com

Here at Trick Tools we believe that our customers deserve the best

value in their tool and equipment purchases. We are constantly at

work searching out a variety of high quality, high performance tools

to oer at the best prices possible. Our commitment to you is that

we will not oer “cheap junk” anywhere on our website. You, the

customer, help us to evaluate our products constantly and as soon as

an ongoing quality issue is uncovered we will correct it or disconnue

that product immediately. We hope to earn your connued trust.

Instruction Manual

Mobile thermal drilling

Table of Contents

Page

1. Conventional use..............................................................................................................2

2. General safety and hazard precautions............................................................................3

3. Additional safety precautions............................................................................................3

4. Preparation.......................................................................................................................4

4.1. Mounting the handles on the drill stand .................................................................4

4.2. Mounting the tool holder ........................................................................................4

5. Use and general application.............................................................................................5

5.1. Connection and commissioning............................. Error! Bookmark not defined.

5.2. Mounting the drill on the drill stand ........................................................................5

5.3. Deactivating the hammer function..........................................................................5

5.4. Inserting the collet..................................................................................................6

5.5. Inserting the FLOWDRILL®tools ...........................................................................6

5.6. Mains connection...................................................................................................6

5.7. Selecting the speed step and presetting the rotational speed................................7

5.8. Selecting the rotation direction...............................................................................7

5.9. Positioning the workpiece ......................................................................................7

5.10. Switching the motor on/off .....................................................................................8

5.11. The thermal drilling process...................................................................................8

5.12. Machining time and drilling intervals......................................................................8

5.13. Flowtapping with Flowtap.......................................................................................9

6. Maintenance...................................................................................................................10

6.1. Flowdrill................................................................................................................10

6.2. Flowtap................................................................................................................10

6.3. Tool holder and collet...........................................................................................10

6.4. Guide system.......................................................................................................11

6.5. Conversion for left hand operation.......................................................................11

6.6. Switches and cables............................................................................................11

7. Trouble shooting.............................................................................................................12

8. Range and supply of accessories...................................................................................13

9. Exploded diagram of the drill stand and names..............................................................14

10. Guarantee provisions......................................................................................................15

Instruction Manual

Mobile thermal drilling

1. Conventional use

The mobile thermal drilling unit (from here on known as Flow2go) includes the enclosed hand drill,

stand and tool holder, which is suitable for conventional drilling as well as thermal drilling in thin

walled material. The maximum wall thickness for this unit is dependant on the diameter of the hole

and thickness of material; the following table shows the maximum wall thickness for the respective

thread sizes. The Flow2go unit contains only FLOWDRILL®thermal drilling tools of the “Long” type.

The Flow2go unit is not a replacement for a column-type drilling machine and is not

suitable for long-term or series production in association with thermal drilling!

A maximum of 4 thermal drilled holes per minute may be made.

We recommend that the operation of the drill is then turned off for 2 minutes.

The user bears sole responsibility for damages due to incorrect use.

This includes in particular:

NOTE

The use of Flowdrill designs other than the specified “Long” type.

The use of Flowdrill tools larger than specified.

Thermal drilling in materials thicker than permitted for the tool type.

Thermal drilling at an angle, i.e. not vertical to the component surface.

Thermal drilling other than from the highest point on a round tube.

Thermal drilling in materials that do not fall under the category “metals”.

Thermal drilling with set active hammer drilling stage (if technically possible).

The use of unsuitable lubricants.

The use of Flowdrill tools in the normal three-jaw chuck.

The execution of thermal drilling work with hand drill units not corresponding to the following

types: Metabo BE 1020 and Metabo SBE 1010 Plus.

The use of low-performance drills.

Using the Flowtap without suitable lubricant.

Generally accepted accident prevention regulations as well as all the enclosed and listed safety

precautions must be complied with.

Thread

Flowdrill Ø

[mm]

Material thickness

max. [mm]

3.7

2.5

4.5

5.4

7.3

Instruction Manual

Mobile thermal drilling

2. General safety and hazard precautions

Before using the hand drill read the enclosed safety precautions (red volume) as well as the

instruction manual carefully and completely. Keep all the enclosed documents and only pass on the

Flow2go unit together with these documents.

Read instruction manual

Warning of hazardous electric

voltage

Use eye protection

Warning of hot surface

Wear protective gloves

Do not expose to rain

Wear suitable work clothing

3. Additional safety precautions

Please read the instructions for use before starting to work with the machine.

The hand drill unit supplied is only suitable for thermal drilling in conjunction with the drill base and

the customised tool holder.

To avoid eye injury, please wear protective goggles.

Before any adjustment, maintenance or repair the mains plug must be unplugged.

The tool and drill chuck are very hot after use. Please wear gloves to change the tool or allow it to

cool down completely.

Functions and operation of the electronic control module of the drill:

1. Protection of operators from accidents.

2. Ensure a long life for the drill and the tools.

3. Rotational speed setting and automatic regulation according to the relevant technological

requirements.

Please refer to the enclosed pink Metabo “Safety Precautions” brochure for further information.

Instruction Manual

Mobile thermal drilling

4. Preparation

For the proper functioning of the Flow2go unit when thermal drilling and for industrial safety

reasons, the following must be taken into account:

4.1. Mounting the handles on the drill base

Please screw the 3 handles enclosed fully up to the stop in the openings provided for this purpose on

the capstan shaft.

4.2. Mounting the tool holder

Only the enclosed tool holder (see Figure)

should be used for thermal drilling. To use

it the three-jaw chuck pre-mounted on the

drill must first be removed. For this fully

unscrew the drill chuck and while holding

up the spindle unscrew the inner retaining

screw (where present) with a suitable

screwdriver to the right (N.B.: left-hand thread!). Please refer to the instructions for using the drill for

further information.

Retaining screw with left-hand thread.

The tool holder must be screwed on fully and firmly tightened. Then the tool holder must also be re-

secured from inside with the enclosed short retaining screw.

Always use only tools and accessories that are in perfect condition!

The tool shafts must be in perfect condition and free of contaminants. They must not show any signs

of damage.

The collet in the tool holder should be carefully checked before using a drill and if necessary cleaned

or in case of damage replaced.

Mobile connecting leads should not be stretched under tension. All damage should be avoided as this

may cause danger due to the electric current. Do not use the drill if the connecting leads are damaged.

First have the equipment repaired by an authorised specialist firm.

Instruction Manual

Mobile thermal drilling

5. Use and general application

5.1. Mains power

Please check the mains voltage first. The mains voltage indicated on the hand drill must correspond

with the electric mains supply.

5.2. Mounting the drill on the drill stand

1. If necessary loosen clamping nut (socket, hexagonal socket head) of the circular clamp.

2. Insert the hand drill unit vertically into the collar as far as the stop.

3. Now hand tighten the clamping screw.

Should the drill be pushed upwards out of the collar during drilling because of the

axial force occurring, immediately stop the drilling process and repeat steps 1-3.

NOTE

Make sure that the surface on which the drill stand is placed is level. If necessary the base plate of

the drill stand must be fixed firmly to this surface with suitable screw fasteners

5.3. Deactivating the percussion stage

When using a hammer drill, the hammer function must be deactivated for thermal drilling and

flowtapping. Switch the drill over to the normal drill function.

Percussion stage ON

Percussion stage OFF

Instruction Manual

Mobile thermal drilling

5.4. Inserting the collet

1. Insert the collet at a slight angle into the screwed cap and turn both using light pressure in

opposite directions until the collet perceptibly locks and sits vertically in the screwed cap. The

collet should no longer fall out on its own.

Nut der Spannzange = Groove of collet, Exzenterring = Eccentric ring, Markierung = Marking

2. Now screw both together onto the drill chuck such that the tool shaft can then be inserted with

slight suction.

5.5. Inserting the FLOWDRILL®tools

The Flowdrill or Flowtap is inserted with the tool holder already mounted and the screwed cap

including collet lightly tightened. All tools must be inserted fully as far as the stop. Then hand tighten

the screwed cap. To fully tighten the tools please use the enclosed spanners (spanner SW19 / open-

ended spanner SW25).

5.6. Mains connection

Connect the mains plug to the mains supply. If you are using an extension cable, ensure that it is

designed for the rating of the machine.

Instruction Manual

Mobile thermal drilling

5.7. Selecting the speed step and presetting the rotational speed

The speed step of the work spindle should be selected irrespective of the material and drill diameter

in accordance with the following Table:

Machine setting

Thread

Flowdrill

Ø [mm]

Material thickness

max.*

Rpm

Flowdrill

Rpm

Flowtap

* Tool design “long”

5.8. Selecting the rotation direction

Flowdrilling (FLOWDRILL) and Flowtapping (FLOWTAP): right turn.

For Flowtapping with right turn tapping, holding, and screwing out with left turn.

The presetting switch can only be operated during shutdown.

R = Right turn

L = Left turn

5.9. Positioning the work piece

Please secure the work piece to be machined in the vice firmly, horizontally and free of vibration.

Position the work piece such that you only drill between the jaws of the vice, never outside them.

Position the vice on the drill stand. In particular make sure that you only drill perpendicularly to the

surface. For circular tubes please pay special attention so that you only drill on the uppermost point of

the round tube.

Flowdrilling

Flowtapping

Hare

Tortoise

Highest speed step

Lowest speed step

Instruction Manual

Mobile thermal drilling

5.10. Switching the motor on/off

To switch on the motor please press the pushbutton (1) and lock this by pressing in the button on the

side (2).

To switch off the motor press the pushbutton again as far as the stop –this automatically unlocks it –

and release it again. Wait until the motor has come to a complete standstill.

5.11. The thermal drilling process

Picture sequence from left to right

Move drill close to the

surface and press

down lightly, then

constantly increase

pressure.

As the resistance

eases, continually

increase the feed

rate.

Do not interrupt the

process, but proceed

with continually

accelerated movement

and gradually form the

bush.

When forming the

collar (bead) reduce

the feed slightly. Do

not form an

excessively flat collar.

After thermal drilling

raise the drill again

without delay!

Depending on the material type, thermal drilling requires a different force to be exerted (high-grade

steel = hard, aluminium = soft). Drill with a continually increasing pressure.

You will recognise too high a pressure

a) From a clearly audible reduction in the drill speed. For safety purposes the integrated

electronics of the motor automatically turn the hand drill unit off.

b) From deformation of the component surface.

In both cases, please reduce the contact pressure immediately. Greater pressure does not speed up

drilling, the drill wears out more quickly and the unit is overloaded.

5.12. Machining time and drilling intervals

As a guideline for thermal drilling, a machining time of approx. 5 seconds should be adhered to.

A maximum of 4 thermal drill holes per minute should be made!

We recommend that the operation of the drill is then turned off for 2 minutes.

(1)

(2)

Inhaltsverzeichnis

Beliebte Bohren Handbücher anderer Marken

Makita

Makita BDF456 Bedienungsanleitung

Black & Decker

Black & Decker LDX220 Bedienungsanleitung

Hitachi

Hitachi DH 40MA Bedienungsanleitung

Challenge

Challenge JO Technisches Referenzhandbuch

Makita

Makita LXFD01 Bedienungsanleitung

Festool

Festool T18+3 Bedienungsanleitung

Milwaukee

Milwaukee M12 FPDX-202X Bedienungsanleitung

EINHELL

EINHELL TE-RH 32 E Bedienungsanleitung

Makita

Makita DHP484 Bedienungsanleitung

Makita

Makita FD05 Bedienungsanleitung

Bosch

Bosch PSB 530 RA Bedienungsanleitung

Maximum

Maximum 054-1359-4 Bedienungsanleitung

Makita

Makita HP332D Bedienungsanleitung

Raider

Raider RDP-HD31H Bedienungsanleitung

Bort

Bort BPM-1400x2 Bedienungsanleitung

Black & Decker

Black & Decker 7266 Bedienungsanleitung

KENT USA

KENT USA TRD1230 Bedienungsanleitung

Bosch

Bosch GSB 19-2 RE Bedienungsanleitung