Trico Streamliner DC 30 Bedienungsanleitung

User Manual

Technical Information

Mode d’emploi

Informations techniques

Manual del usuario

Información técnica

EN English 3–9

FR Français 11–17

ES Español 19–25

Product Specification

Product automatic long-term grease and oil dispenser

Power generation hydrogen gas producing drycells

Working pressure max. 5 bar

Adjustment stepless 1–12 months (for standard conditions)

Dispensing rate see table on page 4-6

Operating

temperature

–20°C to +55°C (–4°F to +131°F) ambient temperature

(Note: grease consistency changes with temperature)

Operation/Usage Grease dispenser can be installed in any position, even under

water. Attention: do not expose to direct heat.

Certifications/

Approvals

II 1G Ex ia IIC T6

II 1D Ex iaD 20T 80°C

I M1 Ex ia I

Ingress protection IP68 (dustproof and waterproof)

Usage period within 2 years of production date

Stock temperature recommended at 20°C ± 5°C (65°F ± 5°F)

30 ml 60 ml 125 ml

Weight full ~ 82 g ~ 115g ~ 190 g

Weight empty ~ 55 g ~ 60 g ~ 75 g

R 1/4“

Ø52 mm (2.05 in.)

43 mm (1.7 in.)

Streamliner DC

R 1/4“

Ø52 mm (2.05 in.)

(0.55 in.)

62 mm (2.4 in.)

Streamliner DC

R 1/4“

100 mm (3.9 in.)

Streamliner DC

125

Streamliner DC

30 Ø52 mm (2.05 in.)

Streamliner DC

R 1/4“

Ø52 mm (2.05 in.)

(0.55 in.)

Streamliner DC

125

(0.55 in.)

Assembly and Installation

1) Open the lubricator outlet by cutting off seal or removing plug.

Do not remove plug from oil filled units! Cut off the

protruding nipple with a knife; a small black point becomes

visible (opening now guaranteed).

2) To start the Streamliner DC lubricator, set the gas generator to

the required dispensing time (stepless in months, 1–12) using a

3 mm Allen key. The lubricator is activated once the dispensing

time has been set. Take the required dispensing quantity from

the tables on page 5.

3) Note the starting date on the label using a waterproof pen.

4) Clear grease lines and fill them with the appropriate grease.

Screw Streamliner DC onto the greasing point. Apply safety

rules.

5) Once the set dispensing time has expired, replace empty lubri-

cator with the same type or refill. Before restarting, clear grease

lines and fill them with the appropriate grease.

6) The gas generator is sufficient to empty the unit once,

irrespective of the dispensing time set.

Security note: If the lubricator is started without opening the outlet or in case of

blocked grease lines within the installation, the pressure in the lubricator can build up

approx. 5 bar. At an overpressure of approx. 6 bar the lubricator breaks at the defined

breaking point between housing and bottom. The pressure behind the piston releases

and oil or grease can come out at the breaking point.

The correct functioning of the lubricator can only be assured if recommended lubricants

(see table on page 8) and original Streamliner accessories are used, and if the instal-

lation, operating and maintenance instructions are closely followed. The manufacturer

cannot accept any responsibility for damages as a result of ignoring the instructions

mentioned above. Important: Before putting Streamliner DC into operation fill exten-

sions and the lubrication lines with the appropriate Streamliner DC greases using a

grease gun. Use only original accessories.

Temperature/Output rate

The output rate can be adjusted as required, depending on the ambient temperature

(see table).

Example: You want to set the dispensing time for a 125 ml Streamliner DC for 180

days.

Ambient temperature: 20°C Ambient temperature: 55°C

Setting: 6 Setting: 7

Streamliner DC 60

Dispensing

time (days) 30 90 180 270 360

ml/day 2.00 0.67 0.33 0.22 0.17

Temperature Setting Setting Setting Setting Setting

–20°C + 2 4 6.5 8

4°C + 2.5 5.5 9 10.5

20°C 136912

40°C 1 3 6.5 9.5 –

55°C 1 3.5 7 10.5 –

+ use larger dispenser with longer dispensing time

– smallest possible output rate reached

Streamliner DC 30

Dispensing

time (days) 30 90 180 270 360

ml/day 1.00 0.33 0.17 0.11 0.08

Temperature Setting Setting Setting Setting Setting

–20°C + 2 3.5 5.5 7.5

4°C + 2.5 5 7.5 10.5

20°C 136912

40°C 1 3 6.5 9.5 –

55°C 1 3.5 7 10.5 –

+ use larger dispenser with longer dispensing time

– smallest possible output rate reached

Streamliner DC 125

Dispensing

time (days) 30 90 180 270 360

ml/day 4.17 1.39 0.69 0.46 0.35

Temperature Setting Setting Setting Setting Setting

–20°C + 2 4 6.5 8.5

4°C + 2.5 5.5 8 10.5

20°C 136912

40°C 1 3 6.5 9.5 –

55°C 1 3.5 7 10 –

+ use larger dispenser with longer dispensing time

– smallest possible output rate reached

The values relate to laboratory conditions, with no counterpressure. At low temperatures

in particular, the values may vary between one grease type and another. The dispen-

sers must be replaced once the dispensing time set has expired, even if they are not

completely empty.

The grease quantity dispensed – counter pressure/resistance from

per day is influenced by: the grease lines

– ambient temperature

– viscosity of the grease

Start-up time:

The lubricator requires a certain start-up time until the lubricant is first dispensed.

The start-up time varies in line with the volume dispensed, dispenser size and operating

temperature selected. At 20°C ambient temperature and a dispensing time setting of

12 months, the dispenser outputs the lubricant within one week. The start-up time dou-

bles at low temperatures (–20°C) or with small dispensers (30 ml).

You can reduce the start-up time in such a case by setting a dispensing time on the

lubricator of one month for one to two days and then changing to the desired dispens-

ing time.

Calculation pro:

An online calculation program is available at www.simatec.com (CPalculation pro). This

tool calculates the right setting for the Streamliner DC lubricator if you enter the precise

operating parameters.

Notes:

In order for the unit to function reliably, it is important to have clear, filled grease lines.

It must be ensured that the grease lines are not blocked. Consequently, the grease lines

should always be cleared with a grease gun before starting.

The Streamliner DC can be re-adjusted or switched off during operation.

The values on the gas generator relate to laboratory conditions (see page 4). Depend-

ing on the temperature and setting, it may take several hours (or several days in the

case of long-term settings) until the lubricant is first dispensed.

The user must check the operation of the Streamliner DC regularly.

Grease lines should be no longer than 0.5 m. Recommended bore diameter: 6–8 mm

Resistance in grease lines has to be minimized, narrow passages and right angles

should be avoided.

Use a mounting support in the event of strong vibrations or high accelerations.

The Streamliner DC may only be used to supply a single grease point. No branches

may be made.

Once the lubricator is installed and activated, it must not be removed and mounted

onto another lubrication point.

Filling and Refilling (for small quantities)

1a. 2a.

3a. 4.

5. 6.

1b. 2b.

3b.

Filling with grease

1a. Push piston all the way forward by blowing

gently with compressed air or with the aid

of a plastic rod (7 mm diameter), towards

the bottom or opening.

2a. Screw on refill nipple (article no. 3012)

and connect grease gun, or screw

connector nipple (3013 or 3014) onto

grease gun. Keep the dispenser pressed

to the adapter during the filling process

so that you do not have to screw on the

refill nipple again. Press grease into the

dispenser. Avoid air bubbles when filling

the unit. Continue the filling process until

the piston has been pushed all the way

back. Do not overfill!

Caution: Lever

presses can create pressure of up to

80 bar, which is enough to destroy

the dispenser.

3a.

Use closing nipple (green) if the dispenser

is to be stored.

4. Position gas generator (make sure the O-ring is positioned correctly)

and attach firmly with a 1.5–2.0 Nm torque key.

5. Clip in cover disk.

6. Note grease type and filling date on the label.

Filling with oil

1b. Push the piston all the way back

(towards the gas generator).

2b. Pour in oil through the opening

at the bottom.

3b. Position non-return valve

(yellow, article no. 5060).

4–6 Continue as above.

Refilling with grease or oil

1. Remove cover disk.

2. Unscrew gas generator (SW 21) and

recycle with other batteries. Never remove

near an open flame! Then continue as

above for filling with grease or oil.

Note

To ensure that the Streamliner DC lubricator

operates reliably, only greases that have

been tested and approved for use with the

Streamliner should be used. In particular, it is

important to ensure the good stability of the

grease against bleeding of the base oil and

a low consistency class (max. NLGI 2). No gua-

rantee claims will be accepted when dispensers

are filled by the user or not explicitly appro-

ved lubricants are used. If in doubt, please

contact our Technical Department or your local

distributor.

Lubricants

The standard lubricant range suitable for Streamliner DC includes modern high quality

lubricants tested and modified for the special requirements of grease and oil dispensers.

Datasheets are available online for all lubricants (www.tricocorp.com). Please refer to

these datasheets for the instructions/safety regulations of the grease/oil manufacturers.

Streamliner DC can also be delivered filled with other lubricants or as an empty unit.

Ask for advice.

The operation of Streamliner DC with oils of different viscosities is also

Troubleshooting

Fault Possible cause Remedy

– no grease output – seal not cut off/closing nipple

still in place

– not switched on

– grease lines blocked

– gas generator loose

– open/remove

– switch on

– clear lines with grease gun

– tighten with 2 Nm

– insufficient output – dispensing time too long

– ambient temperature too low

– grease lines blocked/too

narrow

– short-term extreme low

temperatures, piston moves

backwards

– high counter pressure

– set to lower number

– correct setting according to

table, page 16

– clean, allow for free flow of

grease

– none

– clear grease lines, check

installation

– excessive output – dispensing time too short – set to higher number

For other malfunctions contact Trico Corp at 262.261.9336.

The information provided reflects the manufacturer’s current level of development and

understanding. Subject to change. The products are subject to strict manufacturing con-

trols and meet internal works specifications. As a result of the wide range of conditions

and areas of application possible in each case, no guarantee can be provided for effec-

tiveness or success in each individual instance. No responsibility is accepted for damage

or malfunctions caused by incorrect use or improper work on or with the lubricator.

Grease Type NLGI Thickener Type

Mobilith XHP 222 2Lithium Complex

Exxon Unirex EP 2 2Lithium Complex

Mobilith SHC 100 2Lithium Complex

Mobil FM 222 2Aluminum Complex

Mobilith SHC 220 2Lithium Complex

Mobilith SHC PM 460 1.5 Lithium Complex

Mobil Polyrex EM 2Polyurea

Recycling Instructions

1) Unscrew gas generator and dispose of

complete unit for battery recycling

(see above). Note: Do not detach lubrica-

tor near an open flame.

2) Dispose of empty housing for PET recyc-

ling. If the lubricator still contains lubricant

after use, please dispose of it in accord-

ance with local regulations.

EU Declaration of Conformity

simatec ag

Stadthof 2 in CH-3380 Wangen a. Aare

declares that the

single point lubricators

simalube & simalube multipoint

are designed and manufactured in

accordance with

Directive 94/9/EC of the European

Parliament and the Council for equipment

and protective systems intended for use in

potentially explosive atmospheres.

The following standards have been applied:

EN 60079-0:2006

EN 60079-11:2007

EN 60079-26:2004

EN 61241-0:2006

EN 61241-11:2006

EN 50303:2000

Notified Body:

TÜV Product Service GmbH

D-80339 Munich

KEMA Quality B.V., NL-6812 AR Arnhem

Certificate No.

KEMA 09ATEX0098

Wangen a. Aare, 20.09.10

Mischa Wyssmann, Managing Director CEO

Trico Corp

262.691.9336

www.tricocorp.com

Streamliner DC has been safety inspected and approved by the following institutions:

• Physikalisch Technische Bundesanstalt, Brunswick, Germany, Nr. 3.42-16990/94

• FM Approvals, USA, Project Identification Number: 3013825

• Technischer Überwachungsverein (TÜV) Rheinland, Cologne, Germany, 12.05.95

• DMT Gesellschaft für Forschung und Prüfung GmbH, Germany Nr. 16420/344/96

• LOBA NRW, Dortmund, Germany, Nr. 12.22.63-4-2

• INERIS, France, Nr. 96.Y.300 X, CROSS ia I

• EECS / BASEEFA, United Kingdom, No. 95 (A) 0692, 1997-04-10

• TÜV Product Service GmbH, Germany, Nr. Z1 08 02 29499 015

• TÜV Product Service GmbH, Germany, Nr. EX3 10 04 29499 016

• KEMA Quality B.V., Netherland Nr. KEMA 09ATEX0098

II 1 G Ex ia IIC T6

• II 1 D Ex iaD 20 T 80°C

I M1 Ex ia I

1010

User manual

Technical information

Mode d’emploi

Informations techniques

Manual del usuario

Información técnica

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