triOS TriBox3 Bedienungsanleitung
TriBox3
OPERATING INSTRUCTIONS
1
Product // Chapter
TABLE OF CONTENTS
Table of Contents
1 General Information 2
1.1 Introduction 2
1.2 Health and Safety Information 3
1.3 Warnings 4
1.4 User- and Operating Requirements 4
1.5 Intended Use 4
1.6 Disposal Information 5
1.7 Certicates and Approvals 5
2 Introduction 6
2.1 Product Identication 6
2.2 Scope of Delivery 7
2.3 Product Structure 7
2.4 Control Elements 8
2.4.1 Display 8
2.4.2 Status LED 8
3 Commissioning 9
3.1 Power Supply 9
3.2 Sensor interfaces 9
3.3 Outputs 10
3.4 Menu 10
3.4.1 Main Menu 10
3.4.2 Sensor 11
3.4.3 Display 11
3.4.4 Options 14
3.4.5 Data 17
3.4.6 Info 17
3.4.7 Power and Home 18
4 Use 19
4.1 Mounting 20
4.2 Electrical Installation 23
4.2.1 Operation with AC Voltage 23
4.2.2 Operation with DC Voltage 25
4.2.3 Prioritized Supply Voltage 26
4.3 Connection of the Sensors 27
4.3.1 Moving Average 32
4.3.2 Smoothing 33
4.3.3 Warning Levels 34
4.4 Calibration Wizard 34
4.5 Installation of Compressed Air Flushing 37
4.6 Data Storage 39
4.7 Recovery 41
5 Advanced Use 42
5.1 Data Export 42
5.2 Analog Output 43
5.3 Relay and Buzzer 46
5.4 Modbus RTU 50
5.5 Network 53
5.6 External Trigger 55
6 Malfunction and Maintenance 56
6.1 Cleaning and Upkeep 56
6.1.1 Cleaning the Enclosure 56
6.1.2 Manual Sensor Cleaning 56
6.2 Maintenance and Inspection 56
6.2.1 Service mode 56
6.2.2 Checking the Analog Outputs 57
6.2.3 Checking the Valve 58
6.2.4 Checking the Relay 58
6.2.5 Working on the Compressed Air System 59
6.2.6 Replacing a sensor 59
6.3 Troubleshooting 60
6.3.1 Changing the Fuse 60
6.3.2 Measuring the Output Voltage 62
6.3.3 Sensor is not displayed 63
6.3.4 Calling up the Recovery Point 65
6.3.5 Modbus Server Problems 66
6.3.6 Support Info 67
6.3.7 Software Update 67
6.4 Return 68
7 Technical Data 69
7.1 Technical Specications 69
7.2 External Dimensions 71
8 Accessories 72
8.1 AirShot2 72
8.2 Modbus Distributor Box 72
8.3 Compass 72
8.4 TAMMO / AdamE 72
9 Warranty 73
10 Customer Service 74
11 Contact 75
12 Keyword Index 76
13 FAQ - Frequently Asked Questions 78
Annex 82
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1 General Information
1.1 Introduction
Welcome to TriOS.
Thank you for choosing our TriBox3 controller.
The TriBox3 is a measurement and control unit for all TriOS sensors. The controller has four sensor interfaces, which
support RS-232 and RS-485. In addition to the Modbus RTU, various other protocols are available. A built-in valve
allows the use of compressed air cleaning of the sensors. The TriBox3 also oers a USB connection and the option
of connecting to a network using a wireless or Ethernet interface. There are also six completely congurable outputs
(4...20 mA) available to integrate the TriBox3 into other data acquisition systems. An integrated relay can be used to
trigger alarms or to control external devices. Features such as low power consumption, a robust aluminium housing
and a range of interfaces make these suitable for all applications that have to do with environmental monitoring,
drinking water, wastewater treatment plants and many other areas.
In this manual, you will nd all the information you need to commission and use the TriBox3. You can nd the
technical specications and the dimensions in Chapter 7.
Please note that the user is responsible for complying with local and national regulations on the installation of
electronic devices. Any damage caused by incorrect use or unprofessional installation will not be covered by
the warranty. All sensors and accessories supplied by TriOS Mess- und Datentechnik GmbH must be installed
and operated in accordance with the specications provided by TriOS Mess- und Datentechnik GmbH. All parts
were designed and tested in accordance with international standards on electronic instruments. The device
meets the requirements of the international standards on electromagnetic compatibility. Please use only original
TriOS accessories and cables to ensure smooth and professional operation of the devices.
Please read this manual carefully before using the device and keep this manual on hand for future use. Before
commissioning the controller, please make sure that you have read and understood the following safety pre-
cautions. Always make sure that the controller is correctly operated. The safety precautions described on the
following pages should ensure the smooth and correct operation of the device and any additional associated
devices and should prevent injuries to yourself or other persons and damage to other equipment.
Copyright Notice
All content in this manual, i.e. texts, photographs and graphics, are protected by copyright. Unless expressly
stated otherwise, TriOS Mess- und Datentechnik GmbH is the owner of the copyright. Persons who violate the
copyright shall be liable pursuant to § 106 et seq of the copyright law, they will be warned at their own expense
and must pay compensation.
Software Updates
This manual refers to software version 1.5.4. From time to time TriOS Mess- und Datentechnik GmbH publishes
software updates for the TriBox3. These updates include bug xes, new features and options.
If the translation is at all dierent from the original German text, the German ver-
sion is binding.
NOTICE
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Tip / Useful Information
Can result in damage to property
Warning / may lead to serious injury or death
Caution / may cause moderate injury
Danger warning / will lead to serious injury or death
DANGER
WARNING
CAUTION
NOTICE
1.2 Health and Safety Information
This manual contains important information about health and safety rules. This information is labelled according
to the international specications of ANSI Z535.6 (“Product safety information in product manuals, instructions
and other collateral materials”) and must be strictly followed. The distinction is made between the following
categories:
Electromagnetic Waves
Devices that radiate strong electromagnetic waves can inuence the measurement data or result in a malfunc-
tion of the sensor. Avoid using the following devices in the same room as the TriOS sensors: mobile phones,
cordless phones, transmitters/ receivers and other electrical devices that produce electromagnetic waves.
General warning sign, Follow all safety instructions associated with this symbol to avoid
injury. When attached to the unit, refer to the operating or safety information in the manual.
Warning, possibility of electric shock
This symbol indicates that the marked part must be connected to a protective earth conduc-
tor. If the instrument does not have a mains plug on a cable, connect the protective earth to
the protective earth terminal.
Electrical appliances marked with this symbol must not be disposed of in the normal public
waste system. Return old appliances to the manufacturer. The manufacturer will dispose of
the appliances at no cost to the user.
Warning symbols
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1.3 Warnings
• Make sure never to put damaged products into operation. After receiving the package, examine the de-
vice for any damage due to transport.
• Read the operating instructions carefully before beginning any installation or maintenance work.
• Make sure that the mains power cable is not damaged. Make sure that no heavy objects are placed on
the mains power cable and that the cable is not kinked. Make sure that the mains power cable is not run
near hot surfaces.
• If the cable is damaged, it must be replaced with an original part by the customer service of TriOS Mess-
und Datentechnik GmbH.
• Stop operation of the sensor in the event of excessive heat development (i.e. if it is hot to the touch).
Switch o the controller immediately and unplug the mains power cable from the power supply. Please
contact your dealer or the TriOS customer service.
• Never try to disassemble or modify a part of the controller if such a procedure is not explicitly described in
this manual. Inspections, modications and repairs may only be carried out by the dealer or by qualied
experts authorized by TriOS.
• Devices from TriOS Mess- und Datentechnik GmbH meet the highest safety standards. Repairs to the
device must be carried out by TriOS Mess- und Datentechnik GmbH or by a workshop authorized by
TriOS. Faulty, improper repairs can result in accidents and injuries.
1.4 User and Operating Requirements
The TriBox3 has been developed for use in industry and science. The target group for the operation of the
controller is technically skilled sta in plants, sewage treatment plants, water plants and institutes. We assume
that the personnel are suciently qualied for operation and installation based on their professional training and
experience. The personnel must be able to correctly understand and implement the safety labels and informa-
tion on the packaging and in the package inserts.
1.5 Intended Use
The TriBox3 is intended to control supported sensors and collect, process and store measurement data. Its use
is described in this manual. Please note the technical data of the controller. Any other use is not considered to
be in compliance with the intended use.
According to current scientic knowledge, the device is safe to use when it is handled according to the instruc-
tions in this user manual.
TriOS does not guarantee the plausibility of the measured values. The user
is always responsible for the monitoring and interpretation of the measured
values.
DANGER
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1.6 Disposal Information
At the end of the device’s life or use, the device and its accessories can be returned to the manufacturer for
environmentally friendly disposal (see address below). Please contact us for more details before you send the
device back.
Address of manufacturer:
TriOS Mess- und Datentechnik GmbH
Bürgermeister-Brötje-Str. 25
D-26180 Rastede
Germany
Telephone: +49 (0) 4402 69670 - 0
Fax: +49 (0) 4402 69670 – 20
1.7 Certicates and Approvals
This product meets all the requirements of the harmonized European standards. It therefore meets the legal
requirements of the EU guidelines. TriOS Mess- und Datentechnik GmbH conrms the successful testing of the
product by axing the CE marking (see annex).
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2 Introduction
The TriBox3 is a stationary measurement and control unit for all sensors made by TriOS Mess- und Datentech-
nik GmbH and for select sensors made by other manufacturers.
The system supplies power to the sensors and stores all measurement values, which can be displayed in var-
ious types of representations (numerical or graphical output). In addition, the TriBox3 assumes control of the
entire measurement process as well as monitoring the measurement values.
A potential-free relay output (changeover contact) can be used for external control tasks. The relay switches
when a freely denable limit of a measurement parameter is exceeded or falls short, and an alarm or external
devices, such as pumps, etc., can be controlled.
A compressed air system can be installed to clean the optical sensors. For this purpose, a compressed air valve
is installed in the TriBox3 that can switch in adjustable intervals and thus trigger compressed air cleaning in
combination with a compressed air source.
In combination with the nano-coated glass panes in most optical sensors made by TriOS Mess- und Datentech-
nik GmbH, this makes for a very eective antifouling strategy.
Protection against water jets (IP65) allows operation in moist environments and extends the area of use when
properly installed.
The measurement values are shown on a large TFT color display (resolution of 800x480 pixels) and saved
internally on an SD card. The measurement values that are saved can be exported with a USB stick and then
processed in a spreadsheet.
For wireless data transfer (measurement data, calibration les and service settings), the TriBox3 can be
equipped with a WiFi module.
Six integrated analog outputs (4...20mA) allow the TriBox3 to be integrated into an SPS or other control system.
The device is operated via a capacitive touch screen which lets the user navigate the menu structure. The user
can adjust all settings right on the device.
2.1 Product Identication
The TriBox3 is available in three versions: with 4-digit serial number with and without WiFi and with 8-digit serial
number, especially for the EGC Water Analyzer.
There is a rating plate on the product with the following information that you can use to uniquely identify the
product:
Serial number
Product type
Power supply
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2.2 Scope of Delivery
The delivery contains the following components:
• TriBox3 with installed mains power cable and Schuko plug for operation in dry rooms
• Operating Instructions
• Accessories (if applicable)
In addition to the product bar code, the rating plate includes the TriOS Mess- und Datentechnik GmbH logo and
the quality label.
Please note that the specications given here are for illustration purposes only and may deviate depending on
the version of the product.
2.3 Product Structure
The following gure shows the main interfaces of the TriBox3.
Touch-display
USB
Compressed air
input
Ethernet
Compressed air
output
Sensor connec-
tions
Cable bushing
for relay
Cable bushing
for AC supply
Cable bushing
for DC supply
Analog outputs
External trigger
LED display
Keep the original packaging of the device in case it needs to be returned for maintenance or
repairs.
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2.4 Control Elements
2.4.1 Display
The TriBox3 has a capacitive touch-display with a resolution of 800x480 pixels. The display is not controlled
by pressure, rather by touch or light tapping. It can be operated with bare ngers or with a special touch pen.
The main screen as well as the xed control elements to the right and above can be congured individually.
The measurement values/spectra and the device conguration of the TriBox3 can be represented by the user
using dierent displays. With the touch screen, the various displays can be selected by “swiping” or touching.
Navigation bar
Individually congurable
display area
Menu page
Display of available
pages
2.4.2 Status LED
ashing in service mode
active power supply for the sensor (see chapter 3.4.4)
measurement active
cleaning active
The use of sharp or pointed objects when operating the touch-display can cause
damage to the display.
NOTICE
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