Trolex XD One Bedienungsanleitung

USER MANUAL

1.1

1.2

6General description.................................................................................

Main features......................................................................................................

Performance data..............................................................................................

Intended use.......................................................................................................

Limits of use........................................................................................................

Product safety.........................................................................................

Danger from process..............................................................................

Safety procedures..................................................................................

Laser safety precautions.................................................................................

System components...............................................................................

TX8005 Air XD Real-Time Dust Monitor.....................................................

Particulate ﬂow path.........................................................................................

Peripherals and accessories..........................................................................

Certiﬁcation.............................................................................................

Compliance.........................................................................................................

Technical information.............................................................................

Product speciﬁcation........................................................................................

Product dimensions..........................................................................................

Hardware installation.............................................................................

Safety precautions............................................................................................

Mounting details................................................................................................

Main parts............................................................................................................

Electrical connections......................................................................................

I/O terminals........................................................................................................

Power connections............................................................................................

RS485 – output signals....................................................................................

RS485 – line connections...............................................................................

Commisioning.........................................................................................

First power on....................................................................................................

Breathe software...............................................................................................

4.1

5.1

5.2

5.3

6.1

7.1

7.2

8.1

8.2

8.3

8.4

8.5

1.3 7

1.4 7

8.6

8.7

8.8

9.1

9.2

CONTENTS Air XD_User manual_P5628.1600_Rev D

11.1

11.2

11.3

11.4

11.5

11.6

11.7

11.8

11.13

11.14

11.15

11.16

11.17

11.9

11.10

11.11

11.12

11.18

11.19

10.1

10.2

10.3

Controls and indicators.............................................................................

Navigation...............................................................................................................

Main function keys................................................................................................

Shortcut navigation...............................................................................................

General operation.......................................................................................

User interface display...........................................................................................

PM value display map...........................................................................................

Top cap closed........................................................................................................

Settings structure...................................................................................................

Passcode protection.............................................................................................

Change passcode..................................................................................................

“Enable”/“Disable” passcode protection.........................................................

PM settings...............................................................................................................

Setting custom PM values....................................................................................

PM density................................................................................................................

Averaging settings.................................................................................................

Alarm settings..........................................................................................................

Channel select.........................................................................................................

Threshold channel..................................................................................................

Set alarm threshold................................................................................................

Alarm latching..........................................................................................................

“Enable”/“Disable”..................................................................................................

4 - 20 mA outputs...................................................................................................

Select PM channel..................................................................................................

Map 4 - 20 mA.........................................................................................................

Set maximum PM value.........................................................................................

“Enable”/“Disable”..................................................................................................

Status.........................................................................................................................

Communications.....................................................................................................

Ethernet communications.....................................................................................

11.20

11.21

11.22

11.23

11.24

11.25

Air XD_User manual_P5628.1600_Rev D

11.28

11.29

11.30

11.31

11.32

11.33

11.34

11.35

11.36

11.37

11.38

11.39

11.40

11.41

11.42

11.43

11.44

11.45

11.46

11.47

11.48

11.26

11.27

Network status.........................................................................................................

IP settings..................................................................................................................

Ethernet operating mode......................................................................................

Ethernet connection status...................................................................................

RS485 MODBUS communications.....................................................................

Set baud rate............................................................................................................

Set device address.................................................................................................

Set communications parity....................................................................................

Display........................................................................................................................

Adjusting display contrast.....................................................................................

Set display backlight..............................................................................................

Set display colour....................................................................................................

Set display sleep.....................................................................................................

Date and time...........................................................................................................

Set date......................................................................................................................

Set time......................................................................................................................

System........................................................................................................................

System information.................................................................................................

Restart controller......................................................................................................

Data download.........................................................................................................

Memory module.......................................................................................................

Firmware update......................................................................................................

Relay override...........................................................................................................

Watchdog...................................................................................................................

Instrument conﬁguration............................................................................

Default settings.......................................................................................................

On-site conﬁguration.............................................................................................

MODBUS addresses..............................................................................................

Reading ﬂoating point registers..........................................................................

Coil register...............................................................................................................

11.49

12.1

12.2

12.3

12.4

12.5

Air XD_User manual_P5628.1600_Rev D

14.1

14.2

14.3

14.4

14.5

15.1

15.2

12.6

12.7

13.1

13.2

13.3

13.4

14.6

14.7

Holding register.......................................................................................................

Instrument self-test.................................................................................................

Updating ﬁrmware.......................................................................................

Units with controller v 1.2.3 or earlier and/or memory module v1.4 or

earlier..........................................................................................................................

Preparation................................................................................................................

Steps to update controller.....................................................................................

Steps to update memory module.......................................................................

Maintenance.................................................................................................

Visual checks............................................................................................................

Cleaning labels.........................................................................................................

Air entry/exit apertures...........................................................................................

Filter replacement....................................................................................................

Preventative maintenance.....................................................................................

Sensor cleaning........................................................................................................

Compliance audit check.........................................................................................

Compliance audit check – results........................................................................

Troubleshooting............................................................................................

High temperature start-up.....................................................................................

Low temperature start-up......................................................................................

Fault codes................................................................................................................

Glossary and deﬁnitions..............................................................................

Disposal.........................................................................................................

Get in touch...................................................................................................

Technical support.....................................................................................................

Feedback....................................................................................................................

Disclaimer.......................................................................................................

Trademark......................................................................................................

14.8

7373

15.3

18.1

18.2

Air XD_User manual_P5628.1600_Rev D

AIR XD USER MANUAL

1. GENERAL DESCRIPTION

The Trolex Air XD particulate monitor is designed to provide detailed, accurate, real-time data

on airborne particulates so that users can take appropriate actions to stay safe and ensure

personnel are fully protected from particulate-related health hazards. The Air XD allows users

to simultaneously monitor multiple Particulate Matter (PM) sizes (PM1.0, PM2.5, PM4.25, PM10,

as well as custom) and can report on Total Suspended Particulates (TSP). Precise data is

collected for measurable particulates, enabling detailed size proﬁling and analysis using the

application software.

The Air XD uses an innovative optical particle counter (OPC) that combines adaptive particle

ﬂowrate with advanced sensing technology to ensure a high level of measurement accuracy.

The size of each particle is instantaneously measured and classiﬁed at up to 10,000 samples a

second to allow detailed real-time reporting in high dust environments.

As the Air XD records data on all particulates between 0.35 μm and 40 μm, users can

easily access and view detailed information about a wide range of PM sizes. Measurement

information can be viewed via the instrument display or as a live or historical readings using

the application software.

1.1 Main features

• Real-time, continuous measurement of atmospheric dust concentration

• High-reliability, low-maintenance for high dust environments

• High capacity OPC

• Industry standard sizing PM1.0, PM2.5, PM.4.25 and PM10

TX8005 Air XD Real-Time Dust Monitor

Air XD_User manual_P5628.1600_Rev D

Using current advancements in light-scattering techniques combined with patented data

processing algorithms, the Air XD is able to achieve levels of accuracy (± 5%) normally

only found in high-end laboratory instruments.

1.2 Performance data

• Low-end resolution measuring down to 0.35 µm with 99.9% capture

• Ability to display TSP measurement reading

• Quantiﬁcation of particle size categories to customer requirements (custom sizing)

• Operational stability in varying environment and atmospheric conditions

• On-device display readout

• Choice of display modes: ‘Live’ readout or conﬁgurable ‘Averages’

• Two conﬁgurable relay output contacts for remote alarms and control functions

• Two 4 - 20 mA analogue output signals of measured averages

• Remote RS485 MODBUS RTU Serial I/O interface

• Ethernet MODBUS TCP/IP output

• High visibility warning indicators

• ‘Plug and play’ installation

The Air XD is a particulate monitor designed for use in range of applications and environments.

The instrument is suitable for monitoring in either indoor or outdoor ambient air conditions and can

cope with both high and low particulate concentration levels (up to 1,500 mg/m³). The instrument is

designed to be low maintenance and does not use pumps or ﬁlters. The sensing element has an

adaptive ﬂowrate to increase accuracy in environments with varying airﬂow.

1.3 Intended use

To ensure the optimum performance and safe operation, the Air XD must be operated as per the

limits detailed in the technical data section of this user manual. Operation outside these limits may

result in damage to the equipment or failure to achieve the performance speciﬁcation.

Continual operation of the Air XD at extremes of the speciﬁed temperature limits may reduce the

operating lifetime of the product.

Trolex will not be liable for any injury or damage caused by incorrect installation, setup,

operation or maintenance resulting in a failure to follow the procedures and safety instructions

provided in this user manual.

1.4 Limits of use

Air XD_User manual_P5628.1600_Rev D

8 AIR XD USER MANUAL

2. PRODUCT SAFETY

The following symbols are used in this manual or on the instrument to indicate procedures

that, if not followed correctly, may result in personal injury or damage to equipment.

Alerts the user to a potentially hazardous procedure or practice

which, if not followed correctly can result in serious personal injury or

injury of others.

WARNING!

Alerts the user to a procedure or practice which, if not followed

correctly, can result in damage to the system or ancillary equipment.

The use of controls, adjustments, or procedures other than those

speciﬁed in this user manual may result in exposure to hazardous

optical radiation.

WARNING! – LASER RADIATION

CAUTION!

WARNING! – ELECTRIC SHOCK RISK

Air XD_User manual_P5628.1600_Rev D

It is possible that the Air XD could be installed in environments that contain process particulates,

which can be hazardous to health.

Unless process conditions are known to be entirely safe, suitable precautions such as the use of

breathing apparatus or environmental purging/detoxiﬁcation should be employed before entry is

made into the installation or maintenance environment.

Note: This product variant is not designed for use with ﬂammable or explosive dust in combustible

concentrations. In the event of potential combustible concentrations becoming present in a non-

hazardous location, this variant of the Air XD must be powered down.

It is the responsibility of the installer to risk asses the suitability of the instrument for installation and

use in the intended application.

3. DANGER FROM PROCESS Air XD_User manual_P5628.1600_Rev D

10 AIR XD USER MANUAL

“Always observe the safety precautions detailed in this user manual. Personnel installing and

maintaining the equipment are responsible for their personal safety and correct handling of the

equipment in accordance with all safety instructions detailed.

Follow all warnings and instructions marked on the instrument. Warning instrument, indicating a

hazard at or near the location of the warning label.

Installation in working environments can be challenging and correct setup is critical to the function

of the instrument. It is important that you carefully read the entire user manual before using and

installing the Air XD for the ﬁrst time.

Peripheral components such as the power supply and communications module/peripheral or

interface must be installed according to the manufacturer’s instructions and the installation

location’s prevailing statutory regulations.

The installation of the instrument must only be carried out by competent personnel. Each

installation needs to be considered with reference to the local safety regulations and authorities.

Refer to the ‘Certiﬁcation and Conformity’ section of this user manual and to the relevant

certiﬁcates for any installation parameters and special conditions of safe use.

Observe the national safety regulations issued, for example, by the employers’ liability insurance

association, social security institutions, occupational safety and health authorities or other safety

organisations.

4. SAFETY PROCEDURES

The Air XS is rated via the Class 1 ‘Laser Safety Guideline’ under all conditions of normal use.

Class 1 laser products may contain laser systems of a higher class but there are adequate

engineering control measures to ensure that access to the beam is not permitted during normal

use.

4.1 Laser safety precautions

WARNING – Class 3B laser radiation: do not open the laser

housing when the laser is powered on as it may result in eye

damage from directly viewing the laser beam.

The Air XD complies with:

• IEC 60825-1 2014

• 21 CFR-1040.10 and 1040.11

Air XD_User manual_P5628.1600_Rev D

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