TSI Instruments TC-50 Bedienungsanleitung
800.223.4540
May 29, 2019
3451 S. 40th St., Phoenix, AZ | www.buytsi.com
Made in the USA at our plant in Monticello, MN
OPERATING MANUAL | TC-50 & TC-55 TIRE CUTTERS
WARNING! - Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury. it
WARNING! - Personal Protective Equipment: Safety goggles, gloves, non-skid shoes and hearing
protection.
WARNING! - Keep bystanders and children out of the work area while operating this tool.
WARNING! - Always keep work clean, uncluttered, and well lit. Do not work on floor surfaces that are
slippery.
WARNING! - Do not operate this tool if you are tired or under the influence of alcohol, drugs, or medications
that could affect your ability to use the tool properly.
WARNING! - Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted
(Including warning label). If the unit appears damaged in any way, is missing parts, or operates abnormally, it
shall be removed from service immediately. All units that have been dropped, impacted suddenly, or dented
should be removed from service.
WARNING! - The warnings, cautions and instructions discussed in this manual cannot cover all possible
conditions and situations that may occur. It must be understood that common sense and caution are factors
which cannot be built into this product, but must be applied by the operator.
WARNING! - Operate in an area with adequate ventilation
WARNING! - Please dispose of all waste and tires according to the laws governing your location
Do Not Allow Water or Moisture to come into contact with Engine, Electric
Motor, Electrical Control System or any Electrical Components. Cover
Engine and Electrical components if machine is to be washed.
10 HP, 3 Phase, 30 AMP, 230 , 60 H Hz
HP, Single Phase
TC-50 ONLY
3 HP, Single Phase, 2 0 , 60 H Hz
Motor rotation must be clockwise when looking at end of motor. If motor
runs counter-clockwise reverse the wires as indicated on the motor plate
diagram.
CAUTION:
Page 2
GENERAL INFORMATION
Power Choices : 18 HP B&S gasoline engine with electric start
Electric Wiring:
Disconnect Electrical Power Supply and use proper Lock Out Tag Out
(LOTO) established by your company before doing any maintenance.
Contact the Engine manufacturer for proper procedures on maintenance
and repairs.
Operation of this machine for use other than cutting tires is strictly prohibitied.
Stay clear of all moving parts when in use.
10 HP,
Page
GENERAL INFORMATION
Primary Features:
Support Table
1/2”
Allen
Screws
Female Shear
Blade Stationary
Male Shear Arm
Movable
Hydraulic
Control Levers
Hydraulic
Pressure Gauge
Hydraulic
Reservoir
Mounting
Base Angles
Protective
Hood
18HP Electric
Start Motor
Fig. 1
Page 4
SET-UP INSTRUCTIONS
Check fluid levels
Check engine oil level and fill
fuel tank in accordance with
manufacturer's requirements. (Fig. 2)
Turn on fuel valve. Start engine
using manufacture's operating
instructions. When cutting tires
run engine at 3/4 open throttle. (Fig. 3)
Remove plug in oil reservoir and install breather cap. (Fig. 2)
See maintenance on page 6 for hydraulic fluid type and
recommendations.
For electric units refer to page 2 of this booklet for
required power supply input. (Fig. 4)
NOTICE: It is advised to use the holes in the mounting base
angles to properly secure this unit for operation.
Choose a non-slip surface that is level and has at least 5 feet around the footprint of
the unit to prevent injury from flying debris. To uncrate the machine, cut the bands and
remove the sidewalls and top of the crate. Unbolt the unit from the pallet and remove.
Fig. 2
Fig. 3
Fig. 4
Power switch for
electric units
Page 5
Cutting:
Start engine or turn Power on.
To cut tire place it on support table with
engine/motor running pull on both control handles.
Shear arm will come down and cut through one
side of the tire as shown.
OPERATING INSTRUCTIONS
Care should be taken to load and unload tires to reduce bending and lifting. Use proper
lifting techniques when using the Tire Cutters.
• Size up the load, ask for help if needed
• Lifting loads heavier than 50 lbs will increase the risk of injury.
• Lift items close to your body from a low position.
• Lift using your legs
• Carry the load close to your body from mid-thigh to mid-chest
• Avoid twisting, reaching or turning
• Information acquired from the US Dept. of Labor: Materials Handling Guidelines
Do not leave unit “ON” and unattended.
Turn tire 180° and cut tire again. Repeat turning and cutting tire until the pieces of tire
suits your needs. You can also cut down through the center of several pieces of tire
Keep support table clear of debris for safe operation. Periodically make a visual check
on moving parts to see no debris interferes with their movement.
Wear Personal Protective Gear for eye, ears, feet and hands.
Machine should be turned off prior to removing any debris
treads.
WARNING!
CAUTION!
WARNING!
Page 6
MAINTENANCE INSTRUCTIONS
For maintenance shut off engine. Unplug Electric unit from power source.
Follow engine manufacturers recommended maintenance requirements.
Replace engine oil, oil filter, air filter and gas filter every 6 months.
Replace Hydraulic oil filter element TSI# 10130E every 6 months.
Drain and replace Hydraulic oil from reservoir once per year with SAE 20 or
SAE 30 Automatic Transmission Fluid.
Grease unit as indicated:
Hydraulic pump pressure to the
valve is to read 2800 PSI on the
gauge. If pressure adjustment is
needed, remove the cap and
either loosen or tighten adjusting
nut beneath the cap.
If valve "kicks out" on the shear
arm return stoke, the detent will
have to be slightly tightened.
Tighten outer nut 1/4 turn and
tighten lock nut. Continue to cut.
If valve still "kicks out" readjust it
another 1/4 turn.
GREASE DAILY
5 PUMPS WITH
GREASE GUN
USING MOLY-GRAPHITE
GREASE ONLY
Page 7
Male Shear Arm
1/2" Bolts (7 per side)
Female Shear Bar (2)
1/2" Socket Head Screws &
Locking Nut (6 each per side)
Female Shear Bar Adjustment:
As the steel belting from a tire starts to string out and not cut properly the original bar
edges will eventually need to be adjusted.
To do this run the unit and stop the Male Shear Arm in position as shown above.
Shut off or unplug unit.
Loosen the 1/2" Bolts (7) on one side of the unit and loosen the (6) Lock Nuts for the
Socket Head Screws. Use an Allen Head wrench to adjust the Socket Head Screws to
drive the Female Shear Bar securely flush against the Male Shear Arm and tighten the
Lock Nuts. Do this for both sides. There should be zero clearance between the Male
and Female Shears.
Changing the Female Shear Bars:
Each Female Shear Bar has 4 available cutting edges. Run the unit and stop the Male
Shear Arm in position as shown above. Shut off or unplug the unit.
Remove the 1/2" Bolts from both sides as well as both Female Shear Bars. Loosen the
Locking Nuts and back-out the Socket Head Screws so there's access toclean the
mounting surface. It's a good idea to use Emery cloth to scrape the mounting
surface as clean as possible.
Reposition each Female Shear Bar by choosing a newer edge to use for cutting.
Maintaining the Male Cutter Bar:
The Male Cutter Bar may be turned end for end if it shows areas of wear.
After turning it around make sure to readjust the Female Shear Bars as stated
above.
MAINTENANCE INSTRUCTIONS
NOTE:
Extra stress is placed on machine if proper
sharpness or adjustment is not maintained.
Loosen the 1/2" Bolts (7) on one side of the unit and loosen the (6) Lock Nuts for the
Socket Head Screws. Use an Allen Head wrench to adjust the Socket Head Screws to
drive the Female Shear Bar securely flush against the Male Shear Arm and tighten the
Lock Nuts. Do this for both sides. There should be zero clearance between the Male
and Female Shears.
Page 8
MAINTENANCE INSTRUCTIONS
Use proper LOTO (Lock Out Tag Out) procedures as mandated by your company’s
safety policies.
Wear Personal Protective gear during maintenance procedures. Proper hand, foot
and eye protection is recommended.
Disposal and storage of all fluids and debri is the end users responsibility to meet
local and government regulations.
Maintain reservoir oil level 3”(7.62 cm) from top with any brand or type of automatic
transmission fluid. The machine comes with AMSTAR automatic transmission fluid.
MSDS information for the hydraulic fluid in the Tire Cutter can be found on page 9 of
this manual. Avoid contact with eyes, skin and inhalation.
Change the hydraulic filter every 6 months. Use 10 Micron hydraulic filter. To reorder
TSI’s Hydraulic filter element is part #10130E. The hydraulic filteris a 10 micron
hydraulic filter. Please reference model and serial # of your machine when ordering
parts.
Change oil filter every 6 months
WEAR PROTECTIVE
GLOVES
READ INSTRUCTION
MANUAL
USE PROPER LOCK OUT,
TAG OUT PROCEDURES
HAND CRUSH/
PINCH POINT
FLYING DEBRIS/
LOUD NOISES
HOT SURFACE STAY CLEAR
PROTECTIVE EARTH
GROUND
ELECTRICAL
SHOCK
CE MARK NEUTRAL PHYSICAL
EARTH
ATF-DM (Dexron III, Mercon)
Automatic Transmission Fluid.
Hydrocarbon.
Product name
Common name
Chemical family
Section 1. Identification
:
:
:
Chemical name
:
Lubricating Oil.
Relevant identified uses of the substance or mixture and uses advised against
SAFETY DATA SHEET
Transmission lubricant.
Section 2. Hazards identification
SKIN CORROSION/IRRITATION - Category 2
SERIOUS EYE DAMAGE/ EYE IRRITATION - Category 2B
SPECIFIC TARGET ORGAN TOXICITY (SINGLE EXPOSURE) (nose/sinuses) (oral) - Category 2
SPECIFIC TARGET ORGAN TOXICITY (SINGLE EXPOSURE) (nose/sinuses and throat) (inhalation) -
Category 2
SPECIFIC TARGET ORGAN TOXICITY (SINGLE EXPOSURE) (Respiratory tract irritation) - Category 3
Classification of the substance or
mixture
:
Signal word
:
Warning
Hazard statements
:
Causes skin and eye irritation.
May cause damage to organs if inhaled. (nose/sinuses, throat)
May cause damage to organs if swallowed. (nose/sinuses)
May cause respiratory irritation.
Hazard pictograms
:
Precautionary statements
GHS label elements
General
:
Read label before use. Keep out of reach of children. If medical advice is needed, have product container or
label at hand.
OSHA/HCS status
:
This material is considered hazardous by the OSHA Hazard Communication Standard (29 CFR 1910.1200).
Hazardous Material Information System (U.S.A.)
National Fire Protection Association (U.S.A.)
Health :
1
*
Flammability :
2
Physical hazards :
0
Health :
0
1
2
Instability :
Flammability :
Alkyl phosphites
5 - 10
-
Ingredient name
CAS number
%
There are no additional ingredients present which, within the current knowledge of the supplier and in the concentrations applicable, are
classified as hazardous to health or the environment and hence require reporting in this section.
Chemical name
:
Lubricating Oil.
Other means of identification
:
Automatic Transmission Fluid.
Substance/mixture
:
Occupational exposure limits, if available, are listed in Section 8.
Mixture
Any concentration shown as a range is to protect confidentiality or is due to batch variation.
Section 3. Composition/information on ingredients
1/6
Western Petroleum
1200 North Concord
So. St. Paul, MN. 55075
CHEMTREC : 1-800-424-9300
Technical Information : 1-651-457-3305
SDS Information : 1-651-457-3305
SDS no : 1019-E1A0.4
Revision Date : 5/1/2015
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