Turbosol T7 Leitfaden

ITALIANO

ENGLISH

Serial number

CT. 200.344

INSTRUCTIONS FOR USE AND MAINTENANCE

COMPREHENSIVE CATA LOGUE & SPARE PARTS

PUMPING SYSTEMS FOR THE BUILDING INDUSTRY

1. - General information 5

1.1 - Introduction

1.2 - General information

2. - Description of the machine 6

2.1 - Type of machine 6

Manufacturer’s registration plate

Location of the manufacturer’s registration plate

Location of the machine serial number

2.2 - Description of the machine 7

2.3 - Size of the machine 8

2.4 - Technical data regarding the machine 8

3. - Transporting the machine 9

3.1 - Transport

4. - Using the machine 9

4.1 - Operating principles 9

4.2 - Pumpable materials 10

Choosing the gun

4.2.1 - Conversion kit into admixture dosing pump 10

4.3 - First operations 12

Positioning the machine

Electrical connection

Hoses 13

Couplings

Connections 14

4.4 - Starting the machine 16

Starting the version

4.5 - Washing and stopping the machine 17

4.6 - Pumping group 18

Replacing of the pumping group

5. - Maintenance of the machine 19

5.1 - To be performed by the operator

5.2 - To be performed byauthorized personnel

Operations to be performed every 500 hours

6. - Problems – causes – remedies 20

6.1 - Mortar not flowing from the spray gun 20

6.2 - Operation to be performed by the operator 21

6.3 - Operation to be performed

by authorized personnel

7. - Responsibility of the operator 22

Table 1 - Machine body 24

Table 2 - Transmission - Worm gear pump 26

Table 3 - Switch board - Plugs 28

Table 4 - Remote control 30

Table 5 - Accessory bag DN25 - Hoses DN25 32

Table 6 - Accessory box - cod. 201.131

for ready-mixed plasters 34

DN25 ACCESSORIES

Table 7 - Accessory box- code. 201.136

for skim coats 38

Table 8 - Accessory box

cod. 201.137 e cod. 201.142

for pressure pointing

Delivery tube 40

Table 9 - Injections device 42

Table 9A - Injection pressure shut-down device 44

Table 9B - Pistola iniezioni - Tubazioni 46

Table10 - Pressure gauge – Hoses extensions 48

DN19 ACCESSORIES

Table11 - Accessory bag - Hoses

Pressure gauge 52

Table12 - Accessory box - code 201.116

for ready-mixed plastersi 54

Table13 - Accessory box - code 201.117

for skim coats 56

Table14 - Accessory box

cod. 201.118 e cod. 201.119

for pressure pointing 58

Table15 - Accessory box - cod. 201.120

for ﬁnishing coats 60

Table16 - Injections device 62

Table16A - Injection pressure shut-down device 64

ACCESSORI

Table17 - Bag squeezer 68

Table18 - Vibrating Sieve 70

Table19 - Compressor single-phase 170 l/m’ 72

Table20 - Compressor three-phase 592 l/m’ 74

Table21 - Conversion kit into admixture

dosing pump 76

WIRING DIAGRAMM

Table22 - Wiring diagramm 80

USE AND MAINTENANCE SPARE PARTS

CONTENTS

MANUALE DI ISTRUZIONE

IMPORTANTE

Read and carefully follow the instructions contained in this

booklet. By doing so, you will thus help prevent accidents,

be fully covered by the manufacturer’s warranty, and have

always available an equipment that is perfectly efficient

and ready to use.

Operation and maintenance of this equipment must be

performed only by skilled personnel who are well aware of

the dangers inherent to the machinery itself.

All standards aimed at the prevention of work accidents

must be rigorously observed, asmust all regulations

covering safety on the jobsite.

The manufacturer shall not be liable in any manner

whatsoever for injury or damage to persons or things

resulting from unauthorized changes in or modification of

this equipment.

CONVEYING AND SPRAYING MACHINE FOR

READY-MIXED MORTARS AND FINISHING COATS

T 7

Machine serial number:

You are strongly advised to enter your machine’s serial

number in the space above which must always be referred

in order to facilitate the work of the personnel in charge,

and itmust likewise be mentioned when requesting service

assistance or spare parts.

We reserve the right to make any technical modification

whatsoever in the interests of improving this machinery,

even if such eventual modifications are not referred to in

this booklet.

Written authorization from Turbosol Produzione SpA must

be obtained for any andall reprinting or reproduction, even

in part, of the information contained in this booklet.

It is compulsory to read

the maintenance booklet

prior to operating the machine

SYMBOL KEY

DESCRIPTION

It is compulsory to read

the maintenance booklet

for what regards ordinary

and general maintenance.

Danger:

electrical shock hazard.

BE CAREFUL!

A - Before working, check that the protection grill is well

mounted and fixed on the hopper.

B - The operator must never direct the spray gun towards

other persons.

C - Electric parts, that could be under tension, are present

inside the canopy.

The conveying and spraying machine for ready-mixed

mortars and finishing coats model T7 can be supplied in

different versions and with a variety of accessories. As a

result, some of the components described in this booklet

may not be included with your own equipment.

We have taken special care to clearly illustrate the different

variations in order to make it easier for you to select the

use and maintenance instructions applicable to your own

machine.

Please read these instructions carefully prior to turning on

your equipment and follow them carefully.

For whatever other information you might require,

TURBOSOL PRODUZIONE S.P.A.’s customer service is at

your complete service.

TURBOSOL PRODUZIONE S.P.A.

Via Volta, 1

31030 Pero di Breda di Piave (TV) - ITALIA

Tel. 0039 - 0422 - 90.2.51

Fax 0039 - 0422 - 90.44.08

http://www.turbosol.it

e-mail: [email protected]

TURBOSOL Machinery

This machinery is the product of our lengthy experience

and continuous development. The know-how thus

acquired, together with our stringent requirements for high

quality, constitute the basic guarantee for manufacturing

low-wearing machinery which offers total reliability atlow

service costs.

Precautions to take when the machine is operating

Maintenance or repair work must be carried out only when

the machine is turned off. Whatever safety devices that

have been removed in order to complete such work must

be mounted again after maintenance has been carried

out.

Care and maintenance

Care and maintenance are vitally important in making it

possible for the machinery to operate as expected. It is

therefore essential that all maintenance be performed on

schedule and that all required maintenance be carried out

with extreme care.

Safety

This symbol marks every reference to safety in this

booklet, and it must be scrupulously observed.

The personnel in charge must be fully informed about

all safety regulations. Safety andaccident-prevention

regulations currently in effect in your area or country must

likewise be observed.

Training

This symbol indicates that the personnel operating

this machinery must have received special training

in regard to the correct manner in which such operation

must take place.

TURBOSOL SERVICE

For any problem related to trouble with this

machinery or when you need spare parts, contact

your local TURBOSOL dealer.

1.1 - INTRODUCTION

1 - GENERAL INFORMATION

1.2 - GENERAL INFORMATION

Location of the Manufacturer’s registration plate

The manufacturer’s registration plate (1) is attached to the

chassis of the machine.

Location of the machine’s serial number

The machine’s serial number (2) is punched on the chassis

as well as on the manufacturer’s registration plate.

2.1 - TYPE OF MACHINE

Manufacturer’s registration plate

The type of machine (A),its serial number (B),and data

on the machine’s operating power are printed on the

manufacturer’s registration plate.

The meaning of the various symbols used is as follows:

(A) = Type of machine: T7

T7 = Worm gear pump for the spraying of

finishing coats, for the pumping and for

stucco.

(B) = Machine serial number: NNNNN/AA

NNNNN = Machine serial number.

/AA = The year of manufacture

2 - DESCRIPTION OF THE MACHINE

E-mail:info@turbosol.it - http://www.turbosol.com/

2.2 - DESCRIPTION OF THE MACHINE

Standard equipment:

•Pump on wheels.

•Stainless steel hopper with cover.

•Electronic output transformer.

•Single-phase electric motor.

•Electric remote control with 33 meter of cable.

•15 meters (10 + 5) of mortar hose Ø 25 x 37 with cam-

lock couplings.

•16 meters of air hose Ø 13 x 19 with quick couplings.

•Bag with usual accessories.

•Accessory box for ready-mixed plasters

•Technical literature.

•The compressor is not included.

Accessories upon request for hoses DN19 and

DN25:

Pressure gauge DN25 and DN19.

Accesory kit for DN19.

Accessory box:

- for ready-mixed DN19

- for finish coats DN19 and DN25

- for pressure pointing without air nozzle DN19 and DN25

- for pressure pointing with air nozzle DN19 and DN25

- for finishing coats DN19.

Delivery tube DN25.

Device for injections at controlled pressure DN19 and

DN25.

Accessories upon request:

Three-phase compressor 592 l/m’ - 3,0 kW - 400 V.

Single-phase compressor 170 l/m’ - 0,75 kW - 230 V.

Bag squeezer.

Vibrating sieve.

Conversion kit into admixture dosing pump.

Control body with 33 meters of cable with output

regulation.

20 metres of electric cable 3 x 4 mm

2with plug and

socket.

Hoses extensions:

10 m of mortar hose complete with couplings Ø 19 x 30

5 m of mortar hose complete with couplings Ø 25 x 37

10 m of mortar hose complete with couplings Ø 25 x 37

10 m of mortar hose complete with couplings Ø 13 x 19

Main components:

The machine is made up primarily of:

a control panel (3),

a gear-box (4),

an hopper (5),

an agitator (6),

a pumping group (7),

a push button electric remote control (8).

a electric remote control with 33 meter of cable (8).

N.B.: #The operator must wear acoustic protection earplugs

which guarantee a reduction of al least 20 dB(A).

Version T 7

1.050 mm 640 mm 820 mm 70 kg

2.3 - SIZE OF THE MACHINE

2.4 - TECHNICAL DATA T 7

Here are the machine’s size and its gross weight (ready

for use).

Max. pressure mortar pump 35 bar

Line tension single phase 230 V 10%

Control tension 24 V

Line frequency 60 Hz 1%

Max. currentof circuitbreaker 6kA

Mortar pumpelectricmotor1,5 kW

Absorbedcurrent single phase 230 V 5,2 A

Gearbox oil change (IP DEXRON FLUID II - 0,36 kg) every 1.000 hours

Hopper capacity 50 l

Output 0,5 ÷12 l/m’

Altezza di carico 70 cm

Deliverydistance (approximate) 20 m

Deliveryheight (approximate) 10 m

Deliveryrubber hose for material Ø19 x30

Ø25 x37

Max. pumpable granulometryØ19 x30

Ø25 x37

0÷2mm

0÷5mm

Temperature in the workenvironmentfrom -5° to +35° C

LENGTH WIDTH HEIGHT WEIGHT

The T7 ismade up primarily of a hopper with built-

in agitator that receives the mixed material and of a

worm gear pump for conveying that mix to the point of

application. It sprays it on the walls bymeans of a spray

gun (which may differ in nature depending on the type of

material employed). There the mixture combines with air

from an auxiliary compressor.

The pump output is controlled through the two buttons

for the output (9) and (10) which are placed on the control

panel; the output is shown on the display (11).

Turning on and off of the machine is controlled directly by

the spray gun operator through the electric

remote control (12).

Upon request the electric remote control box can be

equipped with output regulation (optional extra): with the

push-button (13) you increase and with the

push-button (14) you decrease

the output.

With the push-button

(15) you start

and stop the

machine.

The machine can be only handly transported.

3.1 - TRANSPORT

3 - TRANSPORTING

4 - USING THE MACHINE

4.1 - OPERATING PRINCIPLES

The T7 is commonly used for maximum granulometry 5

mm with hoses DN25, and for granulometry 2 mm with

hoses DN19.

Suitable for spraying:

•thin layer coats ;

•finishes;

•orange peel finishes;

•reinforced materials;

•finish coats;

•thermical, acoustic, fireproofing insulations;

•quartz plastic finishes;

•marble coats;

•water-proofs materials;

•protective coats;

•finishing coats;

•adhesive mortars.

For stucco and pressure pointing, for injection of

cementicious slurries at controlled pressure.

Choosing of the gun

The specific gun should be used according to the material

used worked:

DN19

•Gun (code 216.483) for ready-mixed materials

(accessory box code 201.116).

•Gun (code 216.491) for finish coats

(accessory box code 201.117).

•Gun without air nozzle (code 216.493) for pressure

pointing (accessory box code 201.118).

•Gun with air nozzle (code 216.492) for pressure pointing

(accessory box code 201.119).

•Gun (code 216.479) for finishing coats

(accessory box code 201.120).

•Gun (code 216.495) for injections at controlled pressure

(injection device code 216.498).

DN25

•Gun (code 216.241) for ready-mixed materials

(accessory box code 201.132).

•Gun (code 216.266) for finish coats

(accessory box code 201.136).

•Gun without air nozzle (code 216.256) for pressure

pointing (accessory box code 201.137).

•Gun with air nozzle (code 216.496) for pressure pointing

(accessory box code 201.142).

•Gun (code 216.299) for injections at controlled pressure

(injection device code 216.395).

•Delivery tube (code 251.232).

4.2 - PUMPABLE MATERIALS - APPLICATIONS 4.2.1 - CONVERSION KIT into admixture dosing pump

To pump silicate with T7 in conjunction with other machines

such as the POLI T, the PRO H, the TSB 215.

Silicate irritates the eyes and the skin. Use

appropriate protection equipment for your hands

and wear a mask to protect your face.

Handle, in any case, these materials with the

greatest care and stick to the instructions provided

by their manufacturer.

To use the conversion kit into admixture dosing pump itis

necessary to remove the hopper with its cover safety grill

and lifting handles too.

Remove the hopper

by unscrewing

the 4 fixing screws (16).

Secure the silicate cover (17) complete with couplings to

the pump body.

Remove the gauge (18)

fitted onto the delivery

flange.

Connect the pressure

switch group (19) to the

delivery flange.

Secure the lifting handles (20).

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