Twin Disc AM080 Bedienungsanleitung

Document Number: 1033752

Pump Drive

Model:

AM080

Operator’s

Manual

TWIN DISC

INCORPORATED ®

NOTICE

Twin Disc, Incorporated makes no warranty or guaranty of

any kind, expressed, implied or otherwise, with regard to

the information contained within this manual. Twin Disc,

Incorporated has developed this manual through research

and testing of the information contained therein. Twin Disc,

Incorporated assumes no responsibility for any errors that

may appear in this manual and shall not be liable under

any circumstances for incidental, consequential or punitive

damages in connection with, or arising out of, the use of this

manual. The information contained within this manual is

subject to change without notice.

Document Number

1033752

Revision B

May 2019

Pump Drive

Operator’s Manual

WARRANTY, LIMITAION OF REMEDIES LIMITATION

OR OTHER WARRANTIES, CONFLICTING TERMS,

MERGER AND INTEGRATION CLAUSE

All sales made subject to the LIMITED TWIN DISC GENERAL WARRANTY, LIMITA-

TIONS OF REMEDIES AND LIMITATION OF ANY OTHER WARRANTIES, including

at http://www.twindisc.com/company/warranty/

III

Pump Drive Operator’s Manual #1033752

Table of Contents

Introduction.............................................................1

General Information...............................................................................1

Replacement Parts ................................................................................1

Ordering Parts ...................................................................................... 1

Parts Shipment ..................................................................................... 2

Safety ......................................................................................................2

Warranty .................................................................................................3

Operation.................................................................5

Overview.................................................................................................5

Auxiliary Power Take-off...................................................................... 5

Coupling ................................................................................................ 6

Oil Plug And Breather Diagrams......................................................... 6

Maintenance............................................................9

Lubrication .............................................................................................9

Oil Specications...................................................................................9

Oil Type and Viscosity.......................................................................... 9

Oil Cooling Requirements ................................................................. 10

Oil System ............................................................................................10

Torsional Coupling ..............................................................................10

Overhaul Interval ................................................................................. 11

Periodic Visual Inspection ..................................................................12

Alignment - U-Joint-Type Installation ................................................13

Alignment of In-line Drive “U” Joint Type ........................................ 13

Alignment Measurement Procedure ................................................. 13

Troubleshooting ...................................................15

Pump Drive Operator's Manual #1033752

Safety

These messages convey important information about SAFETY. The safety

alert symbol and signal words described below are followed by safety

messages and appear throughout this manual.

All personnel must read, understand and follow all safety message instructions

prior to operation, maintenance or repair of this unit.

Safety Alert Symbol

This is the safety alert symbol. It is used throughout this

manual to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to

avoid possible injury or death.

Signal Words

Signal words are used with the safety alert symbol to designate a level of

hazard seriousness. The signal words used are DANGER, WARNING,

CAUTION and NOTICE.

DANGER indicates a hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not

avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to physical

injury.

Pump Drive Operator’s Manual #1033752

Introduction

General Information

This publication provides the information necessary for the operation and

routine maintenance of the Twin Disc, Incorporated equipment specied

on the cover of this manual. Specic engineering details and performance

characteristics can be obtained from the Product Service Department of

Twin Disc, Incorporated, Racine, Wisconsin, USA.

Operating personnel responsible for this equipment should have this

manual at their disposal and be familiar with its contents. Applying the in-

formation in the manual will result in consistent performance from the unit

and help reduce downtime.

Replacement Parts

Parts Lists

See the engineering assembly drawings in Engineering Drawings section

of the Service Manual to facilitate ordering spare or replacement parts.

Ordering Parts

All replacement parts or products (including hoses and ttings) must be of

Twin Disc origin or equal, and otherwise identical with components of the

original equipment. Use of any other parts or products will void the war-

ranty and may result in malfunction or accident, causing injury to person-

nel and /or serious damage to the equipment.

Renewal parts and service parts kits may be obtained from any authorized

Twin Disc distributor or service dealer.

Do not order parts from the part numbers on the engineering draw-

ings. These numbers may be referenced for part identication; how-

ever, they should be veried on the bill of material (BOM) before an

order is placed. BOM numbers are stamped on the unit nameplate.

Introduction

Pump Drive Operator’s Manual #1033752

Parts Shipment

Furnish the complete shipping information and postal address. All parts

shipments made from the factory will be FOB factory location, USA. State

specically whether the parts are to be shipped by freight, express, etc. If

shipping instructions are not specied, the equipment will be shipped the

best way, considering time and expense. Twin Disc, Incorporated will not

be responsible for any charges incurred by this procedure.

Twin Disc, Incorporated, having stipulated the bill of material number on

the unit’s nameplate, absolves itself of any responsibility resulting from

any external, internal or installation changes made in the eld without

the express written approval of Twin Disc. All returned parts, new or old,

emanating from any of the above-stated changes will not be accepted for

credit. Furthermore, any equipment which has been subjected to such

changes will not be covered by a Twin Disc warranty.

Safety

Safe practices must be employed by all personnel operating and servic-

ing this unit. Twin Disc, Incorporated will not be responsible for personal

injury resulting from careless use of hand tools, lifting equipment, power

tools, or unaccepted maintenance/operating practices.

Important Safety Notice

Because of the possible danger to person(s) or property from accidents

which may result from the use of manufactured products, it is important

that correct procedures be followed. Products must be used in accor-

dance with the engineering information specied. Proper installation,

maintenance, and operation procedures must be observed. Inspection

should be made as necessary to assure safe operations under prevailing

conditions. Proper guards and other suitable safety codes should be pro-

vided. These devices are neither provided by Twin Disc, Incorporated nor

are they the responsibility of Twin Disc, Incorporated.

To prevent accidental starting of the engine when performing routine

maintenance, disconnect the battery cables from the battery and

remove ignition key from the switch.

Pump Drive Operator’s Manual #1033752

Sources of Service Information

Each series of manuals issued by Twin Disc, Incorporated is current at the

time of printing. When required, changes are made to reect advancing

technology and improvements in state-of-the-art.

Individual product service bulletins are issued to provide the eld with im-

mediate notice of new service information.

For the latest service information on Twin Disc products, contact any

Twin Disc distributor or service dealer. This can be done on the Twin Disc

corporate web site found at http://www.twindisc.com. Provide your model

number, serial number and bill of material number to obtain information on

your unit. If necessary, contact the Product Service Department of Twin

Disc, International S.A., Nivelles, Belgium, or Twin Disc, Incorporated, Ra-

cine, Wisconsin, 53405-3698, USA by e-mail at [email protected].

Warranty

Equipment for which this manual was written has a limited warranty. For

details of the warranty, refer to the warranty statement at the front of this

manual.

Introduction

Pump Drive Operator’s Manual #1033752

NOTES

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