Tyco Electronics FOSC-600 C Bedienungsanleitung

1 Introduction

1.1 Product description

1.2 Capacity

2 General

2.1 Kit content

2.2 Tools

2.3 Accessories

3 Installation

3.1 Port preparation

3.2 Cable types and sizes

3.3 Cable preparation

3.4 Cable sealing

3.5 Fiber routing

3.6 Fiber splicing and capacity

3.7 Basket

3.8 Closing the closure

3.9 Mounting the closure

Contents

1 Introduction

1.1 Product description

The closure is wraparound and is suitable for underground, buried, and aerial applications.

The FOSC 600 closure uses compressed-gel cable seals.

The closure can contain up to nine single fusion trays with a slack basket or up to six ribbon trays with

no slack basket in the D type.

The closure accommodate single or mass-fusion splices in hinged, stacked, or ribbon trays.

1.2 Capacity

In line Butt

Basket No basket basket No basket

FOSC 600 C 3 3 5 5 Single trays

2 2 2 3 Double trays

FOSC 600 D 7 8 9 9 Single trays

3 (+1) 4 4 (+ 1) 6 Double (and single) trays

FOSC-600 C and D

INSTALLATION INSTRUCTION

In-line and butt version

Cold applied re-usable fiber optic closure

3.1.3 Do not pass the open slot between the two ports.

2 General

2.1 Kit content

C-size

3.1.1 Mark with white marker where to cut open the port.

3 Installation

3.1 Closure preparation

• Central part: top and bottom part

• Gel cable seal

• Gel cable seal port plugs

• Slack basket

• Plastic bend control

• Cable attachment assembly

• Hose clamps

• Closure mounting brackets

• Bond wires

• ID label cards

• Gel seal lubricant

• Transportation tube

• Cleaning tissue

• Tie wraps

• Silica gel

2.2 Tools

Locally approved cleaning solution for fiber

Clean, dry rags

2.3 Accessories

FOSC-ACC-D-Tray-36 or 72 or Ribbon

FOSC600-Gel-Block-4 out or 3 out

FOSC600-Grommet (seal)

D-size

3.1.2 Start in this position.

3.1.5 Open the latches.

3.1.6 Loosen the bolts and lift the top part, revealing the closure

bottom part. Leave the bolts in the top part of the closure.

3.1.4 Deburr the edges. 3.1.7 Make sure the groove and rubber seal are clean. Insert

the rubber seal correctly.The small edge of the rubber seal has to

match the small slot in the seal cavity (see arrow).

3.1.8 Insert the rubber seal in the groove starting at the open

port.

Note: do not stretch the seal.

3.1.9 If the seal is too long at the end; cut the excess.

3.1.10 For an in-line application, it is necessary to open two

ports.

For a butt application, it might be necessary to open a second

port, depending the cable configuration.

Note: when opening a second port, close the closure with the seal

installed and repeat the steps 3.1.1 till 3.1.4.

3.3 Cable preparation and installation

3.3.1 Remove the outer jacket:

Loose buffer tube: Drop : 2,10 m

Loop : 4,20 m

Ribbon: Drop: 2,10 m

Loop: 4,20 m

LBT Ribbon: Drop : 2,10 m

Loop: 4,20 m

Central core: Drop : 2,10 m

Loop: 4,20 m

3 and 4-way gel block

3-way gel block

Upper Small Ports: 2 ports 8 - 20 mm

Lower Large Port: 1 port 28 - 35 mm

4-way gel block

Upper Small Ports: 2 ports 8 - 22 mm

Lower Large Ports: 2 ports 10 - 28 mm

If both the lower large ports are filled with the maximum cable

diameter (28 mm), the maximum cable diameter in the upper

small ports becomes 20 mm.

3.1.13 Position the gel block tabs in the open slots with the

trigger outside the closure. The larger ports in the gel block are in

the bottom of the closure. Fill bottom ports with larger diameter

cables, then fill top ports with small diameter cables.

3.1.11 Remove the top half of the cable attachment assembly by

removing the two pins.

3.1.12 Secure the bottom part of the cable attachment assembly in

the closure with two screws.

3.2 Cable types and sizes

Use the 2 outer leg

for dual SM attachment

bend down middle legs

3.3.1 Cut the strength member(s) at 32 mm.

Note: if shield is present, attach the bond wire to the sheath.

Use fork middle leg

for central SM attachment

bend down 2 outer legs

Loose tube

3.3.3 For central strength members, use the fork middle leg.

Slide the strength member into the strength member termination and

tighten the screw. Bend the fork outer legs out of the way.

Note: For large central strength members, use the larger square bolt

(only in 3 port kit).

3.3.2 Install the strength member termination onto the strength

member attachment forks depending the cable type.

3.3.4 For dual strength members, bend the fork middle leg

out of the way and use the two outer legs.

3.3.5 Install the strength member bracket into the cable

attachment assembly by pushing the metal tab into the slot.

3.3.6 Adjust the sheath retention clips until they grip the cable

sheath. Wrap a hose clamp around the sheath retention clips and

cable, secure the hose clamp.

Note: make sure that the hose clamp bolts are to the side of the

cable and will not be trapped between the cables and closure or

interfere with upper cable attachments.

3.3.7 Install top cable attachment assembly and secure with

the removed two pins. Repeat steps 3.3.2-3.3.7 if cables are

installed in the top ports.

Central core - Ribbon

3.4 Cable sealing

3.4.1 When all cables in the lower ports are installed, close the

middle part of the gel block. With all cables in place, close and lock the

top part of the gel block.

Note: insert a port plug into each empty port .

3.5.3 Cut the loose tube at 100 mm from the outer jacket. Cut

and slide the FOPT approximately 50 mm over the loose tube.

3.5 Fiber routing

3.5.1 Do not route directly to the splice trays, pass around the tower.

For in line applications it is recommended not to use the top ports in

the gel block on the opposite side of the tower.

3.5.4 Route the FOPT as shown to the tray.

Note: around the tower.

Butt configuration

Loose tube (Butt and In-line configuration)

3.5.2 The tray can be blocked with the tray support wedge. Turn the

wedge to the shown position.

3.5.7 Loose tubes can be stored in the basket and secured with tie-

wraps (see arrows).

3.5.5 Route the FOPT as shown.

Note: tubes entering opposite of the tower are routed under the

basket.

3.5.8 Secure the spiral tube coming from the cable to the

basket. Insert the FOPT 50 mm inside the spiral tube and secure it

to the basket. Route the FOPT as shown.

Central core

Butt configuration

In line configuration

3.5.6 Mark the FOPT at 15 mm on the tray and remove the tube

excess. Secure the FOPT with 2 tie-wraps and trim the tails.

In line configuration

3.5.9 Route and secure the spiral tube as shown. Insert the FOPT 50

mm inside the spiral tube and secure it to the basket.

Ribbon

A Loop storage in the basket

Preparation, termination and routing is done according to the

appropriate previous section (loose tube, central core, butt or in-

line).

3.5.11 Uncut loops can be stored in the basket. Secure them by

means of tie-wraps.

Note: do not tighten.

3.5.13 Put a piece of teflon tape at 1.2 meter on the straightened

ribbon bundle.

Note: the 1.2 meter is measured from the basket entrance (side

were tray holder is).

B Loop storage on trays

3.5.12 Take appropriate ribbons (bundles) out of the basket,

make sure all ribbons are positioned with the same color up and in

numerical order. Take all ribbons as shown and straighten them

over 1.2 meter (twists are pushed away from basket).

Note: the 1.2 meter is measured from the basket entrance (side

were tray holder is).

3.5.6 Mark the FOPT at 15 mm on the tray and remove the tube

excess. Secure the FOPT with 2 tie-wraps and trim the tails.

3.5.14 Wrap the spiral tube around the ribbons.

3.5.15 Put a strip of foam around the spiral tubes and strap them with

a tie-wrap to the tray.

3.5.16 Arrange the ribbon fibers in the tray for storage.

Note: pictures show the maximum (24 ribbon, 12 loops) amount

of ribbons stored, in this case no splicing is allowed. Splice holders

can be removed of the tray.

• If splicing of both ends has to be done later, put only 12

ribbon-12 loops at the tray (or 6 ribbon - 24 loops).

• If splicing of only one end has to be done later, maximum

capacity should be 24 ribbon-12 loops (or 12 ribbon - 24

loops).

• If no splicing needs to be done, a maximum of 48 ribbon-12

can be stored (or 24 ribbon-24).

3.5.18 All ribbon fibers have to be free of torsions when spliced. Take

the different ribbon fibers of one cable between two fingers (same

color up). Slide the fingers over the ribbon fibers, moving towards the

end of the cable. Refer to the splice manufacterer’s instructions for

directions of fiber splicing.

3.5.19 Cut the ribbon fibers at a length of110cm, measured from the

tray’s entrance (easier for storage in tray, see drawing at point 6.4.6).

Note: when intertray jumping is required, do not cut the ribbons

shorter before they are on the appropriate tray.

3.5.21 Route the ribbon fibers on the tray in an orderly fashion,

as shown on the drawing.

Note: Store the ribbons as much as possible in bundles. Avoid

crossings.

3.6 Fiber splicing and capacity

FOSC 600 C

Can contain up to 5 single fusion trays with a slack basket or 3

ribbon trays with no slack basket.

FOSC 600 D

Can contain up to 9 single fusion trays with a slack basket or 6

ribbon trays with no slack basket.

3.5.20 On the tray there’s the possibility to store the splices in

two different compartments (top and bottom). The first completed

splices have to be stored in the bottom compartment, in the splice

holders farthest from the hinge. When all bottom slots are full, the

top slots can be filled.

3.5.17 In case a loop needs to be spliced, cut the ribbon in the middle

of the loop. Clean the ribbons.

C Splicing of ribbons

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