TYMCO 500X 2008 Bedienungsanleitung

TYMCO

P.O. BOX 2368, WACO, TEXAS 76703

(Shipping Address)

225 INDUSTRIAL EAST WACO, TEXAS 76705

PHONE: 254-799-5546 • FAX: 254-799-2722

WEB SITE: www.tymco.com

E-MAIL ADDRESS: [email protected]

MODEL

500X

OPERATOR'S

MANUAL

2008

CONGRATULATIONS

You have just purchased the finest AIR SWEEPER produced. Yet, for all of its advanced engi-

neering, in spite of all the skills that have gone into it — your sweeper is only as good as its oper-

ator.

TYMCO REGENERATIVE AIR SWEEPER SOLD & SERVICED BY:

MODEL NO. 500X

NOTE: Do not destroy any part of this manual. It contains pertinent information on parts,

operation and maintenance of your TYMCO REGENERATIVE AIR SWEEPER

and truck chassis.

An informed operator will do a better job. Make sure he/she has an

opportunity to study this manual.

This Operator’s Manual is the property of TYMCO, and is considered proprietary. It may not be repro-

duced by photocopying or otherwise without the express written permission of TYMCO. Violators will

be prosecuted to the full extent of the law.

2008 EDITION

INTRODUCTION

To insure proper understanding of operation, cleaning and maintenance of your TYMCO RE-

GENERATIVE AIR SWEEPER, it is necessary that this Operator’s Manual and the Service &

Parts Manual be read and studied from cover to cover by the Operator. A full understanding of

this equipment will help the operator achieve the results expected of this machine.

Though, seemingly, a very simple machine, the TYMCO REGENERATIVE AIR SWEEPER uti-

lizes air instead of conventional rotary brushes, brooms and conveyers. Aerodynamic prob-

lems that arise in the REGENERATIVE AIR SWEEPER are not as easily identified and,

therefore, necessitates a complete understanding of the machine.

The TYMCO REGENERATIVE AIR SWEEPER is designed to maintain cleaner surfaces at

higher speeds and at lower cost. The performance capability of this truly modern machine is

only limited by the initiative of those responsible for its operation. There are many different con-

ditions found in sweeping, and we believe it impossible to answer all of the problems here. Most

important in the operation and maintenance of this machine, is that it should be KEPT CLEAN.

The Operator’s Manual includes the necessary checks, operating and adjustment procedures

needed by the operator from day to day. For any specific adjustment, problem, or maintenance

checks not explained in this manual, please refer to the Service & Parts Manual.

KEEP OUR STREAMS AND RIVERS CLEAN — PICK IT UP WITH YOUR TYMCO

TIL-053 / September 9, 2004

Operating Procedure Guidelines

Complete Sweeper Inspection

• Check Auxiliary Engine Oil and Coolant

• Check for Seal leaks

• Check Warning and Work Lights

• Inspect Pick-Up Head

• Check Gutter Broom

• Adjust Mirrors

• Fill Fuel Tank

• Fill Water System

Sweeper Start-Up Procedures

1. Start Rear Engine (Must be in idle)

2. Turn on Warning Lights

3. Turn on Water System

4. Lower Pick-Up Head

5. Pull Sweeper forward to tuck Pick-Up Head Curtains

6. Throttle up Auxiliary Engine RPM to desired levels

7. Lower Gutter Broom(s)

8. Begin sweeping

9. DO NOT BACK UP WITH PICK-UP HEAD DOWN. Throttle down, raise head then back up.

(Optional Reverse Pick-Up Head Chains allow you to back up with the head down.)

CNG Option Start-Up

1. Slowly open fuel service valve on each CNG fuel tank, if not already open.

2. Slowly open fuel shutoff valves 1/4 turn.

3. Start engine and idle for five minutes to allow time for warm-up before engaging transmission.

4. Start auxiliary engine and idle for five minutes to allow time for warm-up before raising RPM.

NOTE: This procedure supplements the sweeper Start-Up Procedure above. Read and comply with both.

Leaf Pressure Bleeder Procedures

• Closed for heavy debris such as Sand, Gravel, Dirt; Etc. (Use BAH when necessary)

• Open 100% when sweeping light debris such as Leaves, Paper Cups, Etc.

• Adjust opening 25% to 75% for mixed debris

Sweeper Shutdown Procedures

1. Lower Auxiliary Engine RPM to idle speed (1000 RPM)

2. Raise Gutter Brooms - (Must hold switch in the up position to fully retract gutter broom)

3. Raise Pick-Up Head - (Must hold switch to retract to the travel position)

4. Turn off Water System

5. Turn off Warning Lights

6. Turn off Auxiliary Engine

CNG Option Shutdown

1. Bring all sweeper components to their stowed position.

2. Lower engine RPM to idle on both engines for a minimum of 3 minutes to allow engine to cool down.

3. Ignition switches may now be turned off.

NOTE: If sweeper is to be parked in an enclosed area, close both 1/4 turn fuel shutoff valves and allow engines to

run until both shut down due to fuel starvation, then close the service valve on each CNG tank.

This procedure supplements the sweeper Shutdown Procedure above. Read and comply with both.

Wash Out Procedures (DAILY)

• Clean Hopper Screens

• Clean out Hopper

• Clean out Dust Separator

• Clean under Pick-Up Head

• Wash exterior of Sweeper and Chassis

• Wash off Radiators

Parking Procedures

• Raise Hopper and lower on 2x4 Wood Blocks - Do not close rear door (Model 210 - 435)

• Leave Hopper Door and Inspection Door(s) open (All Model 600s)

TIL-064 / August 4, 2006

TYMCO REGENERATIVE AIR SWEEPER INSPECTION

AND REPETITIVE TASK SCHEDULE

600 500X 435 210

ADJUSTMENT OF GUTTER BROOM(S) A/R A/R A/R A/R

CLEANING OF GUTTER BROOM D D D D

TORQUE MOTOR SHAFT AREA

ROTATE PRESSURE AND SUCTION 75 75 75 75

HOSES 1/4 TURN HRS HRS HRS HRS

CHECK OF HYDRAULIC TANK D D D D

FLUID LEVEL

CHANGE OF HYDRAULIC 100 100 100 100

SYSTEM FILTER HRS HRS HRS HRS

TANK BREATHER FILTER N/A 100 N/A N/A

HRS

RETURN LINE FILTER - RESTRICTION N/A 100 N/A N/A

INDICATOR HRS

CHARGE LOOP FILTER - RESTRICTION N/A 100 N/A N/A

INDICATOR HRS

HYDRAULIC SYSTEM OIL CHANGE 1000 1000 1000 1000

NOTE: INITIAL CHANGE AT 100 HRS HRS HRS HRS HRS

CHANGE OF WATER PUMP OIL 150 150 150 150

(IF APPLICABLE) HRS HRS HRS HRS

CLEANING OF SPRAY NOZZLE TIPS A/R A/R A/R A/R

AND SCREENS

DRAIN WATER TANK D D D D

CLEANING OF HOPPER AND DUST D D D D

SEPARATOR CHAMBER

AUXILIARY ENGINE FLUID LEVEL CK. D D D D

WASHDOWN OF ENGINE RADIATOR(S) D D D D

FUNCTIONAL TEST SWEEPER LIGHTS D D D D

FUNCTIONAL TEST OF TRUCK BRAKES D D D D

FUNCTIONAL TEST OF TRUCK LIGHTS D D D D

MOUNT TRUCK FLUID LEVEL CHECK D D D D

PERFORM MODEL

600 500X 435 210

GUTTER BROOM(S) FOR IMPACT D D D D

DAMAGE/WEAR

PICK-UP HEAD BLAST ORIFICE FOR D D D D

LODGED FOREIGN MAT'L/ADJUSTMENT

PICK-UP HEAD TURNING VANES 100 100 100 100

FOR WEAR/FOREIGN MATERIAL HRS HRS HRS HRS

PICK-UP HEAD SKID PLATES FOR D D D D

WEAR AND IMPACT DAMAGE

PICK-UP HEAD CURTAINS FOR D D D D

WEAR/DAMAGE

PRESSURE AND SUCTION HOSES 100 100 100 100

FOR WEAR HRS HRS HRS HRS

HYDRAULIC SYSTEM FOR PLUMB- D D D D

ING OR COMPONENT LEAKAGE

WATER PUMP OIL LEVEL D D D D

(IF APPLICABLE)

WATER FILLER HOSE FILTER D D N/A N/A

SCREEN

WATER PUMP SUCTION HOSE D D D D

PRE-FILTER

ALL HOPPER AND TRANSITION D D D D

SEALS FOR WEAR/DAMAGE

HOPPER SCREEN FOR DAMAGE D D D D

DUST SEPARATOR LINER FOR D D N/A N/A

WEAR/DAMAGE

DUST SEPARATOR DOOR CLOSED D D N/A N/A

BEFORE OPERATING

BLOWER WHEEL FOR 100 100 100 100

WEAR/DAMAGE HRS HRS HRS HRS

ACCESSIBLE AREAS OF BLOWER 100 100 100 100

HOUSING LINER FOR WEAR/DAMAGE HRS HRS HRS HRS

BLOWER LIP FOR WEAR/DAMAGE 100 100 100 100

HRS HRS HRS HRS

ENGINE AIR INTAKE FILTER D D D D

RESTRICTION INDICATORS

MOUNT TRUCK TIRES D D D D

INSPECT MODEL

D = DAILY

HRS = HOURLY INTERVALS

A/R = AS REQUIRED

TABLE OF CONTENTS

TYMCO REGENERATIVE AIR SYSTEM .................................... 1

TYMCO SWEEPER Capabilities........................................... 1

Detailed Drawing....................................................... 3

Console Control Panel .................................................. 4

Light Indicator Module................................................... 5

Quick Reference Service Chart............................................ 6

Hopper Assembly ...................................................... 7

Blower Assembly ..................................................... 13

Hydraulic System ..................................................... 17

Gutter Broom ........................................................ 19

Pick-Up Head ........................................................ 23

Pressure Bleeder ..................................................... 33

Dust Control System ................................................... 34

Hand Hose Operation (Optional).......................................... 37

Auto Sweep Interrupt (ASI) (Optional) ..................................... 39

Sweeper Deluge (Optional).............................................. 40

Hydraulic Front Curtain Lifter (Optional) .................................... 42

Warranty ............................................................ 45

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