TYROLIT Hydrostress CCE25 Bedienungsanleitung

Index 003

Operating Instructions

Wire Saw CCE25 | Wire Saw CCH25

Original Operating Instructions

10991955 en / 24.02.2021

Page 2 CCE25 / CCH25

TYROLIT Hydrostress AG

Witzbergstrasse 18

CH-8330 Pfäkon

Switzerland

Telefon 0041 (0) 44 952 18 18

Telefax 0041 (0) 44 952 18 00

Congratulations!

With a Hydrostress unit from TYROLIT, you have chosen a tried and tested piece of equipment

which has been designed and built to leading technical standards. Only genuine TYROLIT Hy-

drostress replacement parts can guarantee quality and interchangeability. We are unable to ful-

l our warranty obligations if maintenance work is neglected or carried out unprofessionally.

Any repair work must be carried out by trained personnel only.

Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in

perfect working order.

We hope that you enjoy untroubled and fault-free working with your TYROLIT unit.

TYROLIT Hydrostress

TYROLIT Hydrostress AG

Page 3CCE25 / CCH25

Safety

These instructions are just one part of the documentation which is supplied together with the

wire saw. These instructions go together with the "Safety Manual / System Description for Wire

Saws" to form a complete set of documentation.

DANGER

Failure to comply with the safety instructions in the "Safety Manual / System Description" may

result in serious injury or even death.

XPlease ensure that the "Safety Manual / System Description for Wire Saws" has been read and

understood in full.

DANGER

Cuts from the diamond wire!

XAlways wear protective gloves when working on the wire saw, particularly when working on

the diamond wire.

XOnly operate the wire saw with a guard.

DANGER

Serious injury or material damage as a result of uncontrolled movements of the

wire saw!

XNever connect or disconnect hoses while the wire saw is running.

TYROLIT Hydrostress AG

Page 4 CCE25 / CCH25

Description

Wire saw system

The "Safety Manual / System Description for Wire Saws" describes how to work safely with wire

sawing systems.

Components

1 Drive motor 8 Feed drive shaft

Motor hydraulic 9 Gear wheel

Motor electric 10 Central tube

2 Drive roll 11 Extension arm

3 Tensioning device 12 Cruciform member

4 Swivel arm 13 Diverter roll

5 Diverter roll 14 Diamond wire guard

6 Feed motor 15 Guide roller unit

Hydraulic feed motor 16 Diamond wire

Feed motor electric 17 Water supply line

7 Gearbox

2.1

2.2

TYROLIT Hydrostress AG

Page 5CCE25 / CCH25

Design and function

Operating principle

The diamond wire is driven by the main motor via the drive roll. The feed motor drives the gear

shaft through the gear box. The wire saw is revolved about the axis of the centre tube by gears.

1 Drive roll 4 Feed drive shaft

2 Feed motor 5 Gear wheel

3 Gearbox 6 Central tube

Diamond wire direction of motion

The direction of motion of the diamond wire is determined by the drive motor and can be

changed at the drive unit or at the controls.

3.1

3.2

TYROLIT Hydrostress AG

Page 6 CCE25 / CCH25

Assembly

Preparation

The wire saw must be anchored rmly to the substrate. In preparation a hole for the central

tube and a hole for the wire to pass through must be bored.

Assembly

3.3

TYROLIT Hydrostress AG

Page 7CCE25 / CCH25

Assembly Description

Step A

XSecure central tube (1) with at least two M12 bolts and drive-in location dowels

XLocate rotating tube (2) from below in the central tube

Step B

XBolt rotating tube (2) to gearbox plate and gearbox (4)

XPush the diverter roll tube (3) from above through the central tube and bolt to the gearbox

plate

Step C

XAssemble cruciform member (5) (Note mounting position)

XMount extension arm (6)

Step D

XMount diverter rolls (7) and (8)

XBolt down tensioning unit (9)

Step E

XBolt guide roller units (10) and (11) to extension arm tubes

XInsert diamond wire (12) and tension over tensioning unit (9)

XMount diamond wire guard (13)

DANGER

To secure the wire saw appropriate sub-surface anchoring elements should be used. When po-

sitioning the dowels the installation instructions of the dowel manufacturer must be followed.

Example: TYROLIT instructions for dowel M12x50

TYROLIT Hydrostress AG

Page 8 CCE25 / CCH25

Diamond wire guard

DANGER

Death or serious injury as a result of the wire acting like a whip or diamond wire elements

ying o.

XAlways work with the diamond wire guard tted.

XMake sure that you always stick to the dened safety distances and working areas.

Systems

The wire saw can be operated both hydraulically and electrically.

System components for the hydraulic version:

1x Drive unit

1x Drive motor hydraulic

1x Feed motor electric

System components for the electric version:

1x Control unit with remote control

1x Drive motor electric

Mounting motor

The drive motor and the feed motor must be mounted and connected prior to the rst com-

missioning run according to the mounting instructions.

3.4

3.5

3.6

TYROLIT Hydrostress AG

Page 9CCE25 / CCH25

Tensioning the diamond wire

Water connection

The cooling water for the saw system ows from the drive unit or the control unit directly to the

wire saw.

3.7

3.8

TYROLIT Hydrostress AG

Page 10 CCE25 / CCH25

Application

Correct cutting direction

Securing cut-outs

1 Suspension device

2 Wedge

3 Support rod

4.1

4.2

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