U-Line Echelon CO2075FF Handbuch

www.U-LineService.com

Phone (414) 354-0300 • FAX (414) 354-7905

Service & Parts Tech Lines Phone (800) 779-2547 • FAX (414) 354-5696

OnlineService@U-Line.com

04/2006

Publication No. 30163

Full Overlay Door Panel

To Convert 2075, 2015 and CLR2060

Panels for Use on the New

2175, 2115, CLR2160 Models

www.U-LineService.com 204/2006

Installation Instructions

Removing Existing Door

1. Remove the door shelves by first pulling shelves up at

a 45° angle, then straight out.

2. Remove top hinge screw pin (Phillips screwdriver).

Remove the door by tilting forward and lifting off the

bottom hinge pin.

3. Pull door gasket out of the groove (top edge of door

only). Start in the middle and pull outward, moving

toward the edge (see

Figure 1

). This may take some

force.

4. Remove the two screws located on both sides of the

handle.

5. Remove the door panel from the door.

6. Discard the old door.

Preparing the old panel for the new door:

1. Remove the existing metal panel backer.

2. Remove the existing L-shaped angle bracket in the top

corner.

3. Modify the notch in the top corner of the door. The

width needs to be changed to 1" (see

Figure 3

4. Create an identical notch in the bottom corner of the

door, directly under this notch - 1" wide by 1/8" high by

3/4" deep (see

Figure 4

Attaching the Full Overlay Panel

1. Place and tape the existing door panel on the back of

the overlay panel (see Figure 5) and drill holes

through both panels according to Figure 6. Remove

tape adjoining the panels and enlarge the six holes in

the overlay panel using a 0.201" (#7) drill.

2. If a user-supplied cabinet handle will be used, attach its

hardware to the overlay panel at this time.

New Handle

Old Handle

ULIN_0403_A

Figure 1 Figure 2

ULIN_0358_A

Remove this

Material

Old New

Figure 3

3/4"

1/8"

ULIN_0363_A

Figure 4

Removed

Door Panel

Bottom of

Wood Panel

Back of

Wood

Panel

Side of

Wood Panel

Tape

7/16"

Bottom

3/8"

Both Sides

Figure 5

28-7/8"

1.5"

±1/4"

16"

Drill ø 5/32" x 3/8" Deep

7 Places Model 2175

6 places Model 2115 and CLR2160

For use with #10 x 5/8"

Wood Screw and Nylon Spacer

12.25

For use on

Model 2175 Only ULIN_0365 _A

Figure 6

04/2006 3www.U-LineService.com

3. Attach the door panel to the overlay panel using #10 x

5/8" wood screws and nylon spacers. The nylon spacers

fit between the overlay panel and the door panel as

shown in

Figure 7

. The spacers

allow the original

door panel to slide back into the

1/4"-thick door

reveal (channel).

4. Remove the existing bottom pivot plate and replace

with the Full Overlay pivot plate (see

Figure 8

IMPORTANT

Door panel and overlay panel must be aligned properly or

the door will not operate correctly.

Assembling the Door

1. Install the assembled panel by sliding the original door

panel back into the doorframe.

2. Replace the Overlay Handle and secure with the two

screws removed in Step 4 under Removing Existing

Door.

3. Starting at the corners and working toward the center,

push the door gasket back into place.

Pivot Post Clearance:

1. Using the upper pivot plate as a guide, use a #16 drill

and drill into the wood panel approximately 3/4"

through the pivot pin hole to provide clearance for the

pin in the door panel

(see

Figure 9).

2. Using a 5/16" bit, follow the same procedure with the

lower pivot pin/closer clearance hole (see

Figure 10

3. Insert the hinge hole plug into the opposite side of the

door hinge plate (see

Figure 11

and

Figure 12

Door Panel

Typical

Wood Panel

Plastic Spacer

Seven Required

#10 x5/8"

Round Head Screw

Seven Required

ULIN_0404_A

Figure 7

#8-32 x3/8" SEMS Hex Screw

Two Places

Wood Panel Bottom Pivot Plate

(5/8" Longer Than

Existing Bottom Pivot Plate,

Flush Side Facing Out)

Existing

Door

Existing Bottom Pivot Plate

(Remove and Discard)

Figure 8

ULIN_0359_A

Drill here

Figure 9

ULIN_0360_

Drill here

Figure 10

ULIN_0361_A

Figure 11

ULIN_0362_A

Figure 12

www.U-LineService.com 404/2006

Installing the Door

1. If the cabinet already used an overlay door, there is no

need to change the hinges.

2. Install the new Replacement Top Hinge onto the unit

(see

Figure 13

3. Install the pivot post into the new Replacement Bottom

Hinge (using the Phillips screwdriver) and install the

hinge onto the unit.

4. Replace the door closure assembly onto the bottom

pivot post (see

Figure 14

). Be sure that bosses on

closers align with holes in hinge and hinge plate.

IMPORTANT

Pivot posts must be cleaned. Closers must also be clean

and greased to ensure proper operation.

5. Place the modified door onto the pivot post.

6. Position door and install the pivot post into the top

hinge (using the Phillips screwdriver).

7. Adjust door as needed for proper closure.

8. Check to see that light goes off when the door closes.

9. Reinstall the door shelves by lining up the bosses and

first pushing straight in, then down at a 45° angle.

Checking Door Alignment

The unit’s door is aligned at the factory before shipment.

However, its alignment could have been disturbed during

shipment or during door panel installation.

IMPORTANT

Properly aligned, the door should be 1/8" below the top of

the unit’s cabinet, NOT flush with the top (see

Figure 15

1. Compare the top edge of the door to the top edge of

the cabinet.

2. If the door edge is 1/8" below and parallel to the top of

the cabinet, the door is aligned. If it is not, note

whether the side opposite the hinge needs to be moved

UP or DOWN, and use the following procedure.

Note: If door is adjusted correctly, but panel is not square

with the adjacent cabinets, slight adjustments can be

made by drilling the holes in the vinyl coated steel panel

slightly oversized. See Figure 6 on Page 2.

Top Pivot Plate

#8-32 x1/2"

Flat Head Screw

Three Places

Door Panel

Wood Panel Top Hinge Plate

(5/8" Longer than Existing Top Hinge Plate)

Pivot Post

ULIN_0405

Figure 13

Wood Panel Bottom Hinge Plate

(5/8" Longer than Existing Bottom Hinge Plate)

#8-32 x1/2" Flat Head Screw

Three Places

Door Closure Top

Door Closure Bottom

Pivot Post

Boss

Existing

Door

Figure 14

1/8"

Figure 15

04/2006 5www.U-LineService.com

Adjusting Door Alignment

1. Remove top hinge screw

pin (Phillips screwdriver,

see Figure 16). Remove

door by tilting forward

and lifting off bottom

hinge pin.

2. With door upside-down,

loosen but do not remove

the two screws on the

door’s bottom hinge plate.

3. See

Figure 17

. If the top far edge of the door needs to

move UP, move the hinge plate toward the outside of

the door and retighten screws. If the top far edge of the

door needs to move DOWN, move the hinge plate

toward the inside of the door and retighten screws.

4. Mount the door to recheck alignment and repeat Steps

2 and 3 if further adjustment is necessary.

5. When top edge of door is parallel to top edge of

cabinet, remove the door and ensure the two screws

are secure.

6. Remove the door closers from the bottom hinge, clean

thoroughly and lubricate the mating surfaces with

petroleum jelly.

7. Reinstall the closers, lining

up the bosses with holes in

hinge and hinge plate (see

Figure 18

8. Mount the door and install

top hinge pivot pin.

Figure 16

Notch

(must face toward

center of door)

Slotted

Mounting

Holes

Raise

Outside

Door Edge

Lower

Outside

Door Edge

Figure 17

Door

Closer

Inserts

Boss

Figure 18

Who to Call

Service Information

If the need for service arises, contact the dealer from

whom the unit was purchased. State the Model Number

and Serial Number and explain the problem. The Model

and Serial Number plate is located inside unit at upper

right hand corner.

If you need to locate a service company, you can go online

at www.U-LineService.com and search for a service

company by zip code.

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