UNI Geräte MG Series Bedienungsanleitung

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 1

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

Operating instructions

(translation)

Explosion protection

The explosion protection is an option and is indicated by an Ex type plate on the solenoid actuator. The

solenoid actuators and integrated solenoid valve controllers conform to explosion protection type "na"

category II3G and can be used in zones in which explosive gas, vapour, mist or air mixtures may occur, i.e.

in explosion zone 2. The electrical and thermal parameters of the separate variants can be obtained from

the respective type plates. The explosion protection applies to operation of the device. For installation,

maintenance or repairs, it is imperative that the relevant explosion protection regulations, especially EN

60079-14 (VDE 0165 T1), are observed. The electrical installation work must be carried out by, or under

the supervision of, a skilled electrician, with additional observance of the relevant national regulations (VDE

0100 in Germany). Prior to installation, the constraints of the device marking must be compared against the

envisaged operating conditions to ensure operation is as intended.

Basics

Valve – solenoid actuator – combinations are supplied fully assembled and tested as standard. When

replacing or changing solenoid actuators, care should be taken that the combination with a UNI valve is

approved and the magnet is properly secured to the valve (permissible tightening torque, for example). The

device-specific serial number for unequivocal identification and the year of build can be obtained from the

type plate.

Solenoid actuators are electrotechnical components that are inoperative without the associated valve and

also may not be operated for themselves alone! For outdoor installations always use solenoid actuators

with a IP65 rating and a rain cover. Any solenoid actuators showing signs of damage are not to be installed

and must be replaced. If the solenoid actuators are subject to external loads of an exceptional kind,

additional protective measures are to be taken by the operator, if required. Any undefined or unsuitable

changes to the device may negatively influence the explosion protection and in the worst case even render

it totally ineffective. UNI devices shall accept no liability for any loss or damage (to the device/over and

above this) which have been brought about by change(s) to the device. The same applies for claims under

the warranty.

Description of the device

The solenoid actuator (pot magnet) is used as an actuating unit for valves. Constructionally the actuator

consists of a magnet housing (tube, base, magnetic disk and lid), a coil and electronics. Depending on the

version, the solenoid actuator may be operated with DC or AC voltage. The version that runs off AC

voltage has a built-in rectifier. Therefore when energised, direct current flows through the coils of all types.

The solenoid actuators of type MG… have a conventional coil with a winding and resulting average

sustained pickup forces with average current consumption in continuous operation. The solenoid actuators

of type MG…A.. and MG…A..C on the other hand have two windings on their coil body. One pickup and

one holding winding. The TS… / RKS… built-in valve controller (rudimentary in "…A…" actuators) switches

over after a defined time from the higher pickup power to the lesser holding winding power. In this way,

very high pickup forces can be achieved short-term with simultaneous low current consumption in

sustained (holding) operation.

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 2

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

Special condition for safe use

1. Since temperatures higher than 70°C occur at the cable entry and higher than 80°C at the core

junction, this equipment must be additionally marked with the higher temperature (label at the cable

entry). Only a heat-resistant cable may be connected.

2. The solenoid actuators need to be protected against the dangerous consequences of short circuits,

earth faults and overloads. A line-side fuse appropriate to the rated current (max. 3xIB acc. to IEC

60127-2-1) is to chosen. A line-side motor circuit breaker - with short-circuit and thermal instantaneous

tripping - is to be adjusted for the rated current. If the magnet has very low rated currents, fusing with

the lowest current value in keeping with the stated IEC standard is sufficient.

Protective devices must be of the kind that prevents automatic reconnection under fault conditions. The

fusing rated voltage must match or exceed the specified nominal voltage of the solenoid actuator. The

breaking capacity of the fuse link must match or exceed the maximum short-circuit current expected at

the place of installation (usually 1500 A).

3. When a silicon (or silicon containing) connection lead is used or if the connecting lead is not

scratch proof respectively, this has to be protected from mechanical damage (e.g. inetrrupted

tube system with edge protection).

4. A maximum permissible ripple of 20% is valid for all magnets of dc-design.

Electrical connection

The diameter range / clamping range of the cable gland must be noted and adhered to. The connection

thread of the cable gland amounts up to 30 Watt M16x1,5 , from 40 Watt M20 x 1,5.Where a flexible

connecting line is used, insulated wire-end sleeves with plastic collars conforming to DIN 46228 part 4 are

to be used. The voltage supply at the solenoid actuator must lie within the range -15% to +10%. The

appropriate circuit diagram can be obtained from the connection diagrams at the end of these operating

instructions. To guarantee an IP65 degree of protection, the magnetic housing lid must be refitted carefully.

Versions supplied with a connecting cable ex works are ready for use, i.e. the connection compartment

does not need to be opened again.

The capacitors in the solenoid valve control TS800C must be discharged by an expert.

CE-Identification

The Council of the European Community passed common directives for the free movement of goods within

the European Community, which determine the minimum requirements for safety and health protection.

The CE-identification confirms, that the products correspond to the EC directives, i.e. are in agreement with

the relevant, especially harmonized standards.

Note concerning directive 2014/34/EU (explosion protection directive ATEX 95):

The solenoid drives (MG..Xn, MG..A..Xn, MG..A..C..Xn) fulfil the relevant requirements of directive

2014/34/EU; therefore they have the CE-identification as per annex X of the directive. The declaration of

conformity is included.

Note concerning directive 2014/30/EU (EMV-Directive):

The solenoid drives fulfil the requirements of the specification to be applied of the product families con-

cerning the industrial sector as well as the sectors of private housing, business and trading, as well as of

small businesses.

On using of AC- and DC-variants the user must provide a suitable mains filter (e.g. X-capacitor 47 nF) at

the mains entrance to attenuate the physically caused line-related turn-off current of the solenoid.

In the sense of the EMV-directives solenoid drives with driving elements for valves are not regarded as

independently operable appliances and are only processed further by expert companies, or respectively

installed into a machine. They must not be started up until it was determined that the machine, or respec-

tively, the complete line, corresponds to the regulations of the EMV-directives.

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 3

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

Note concerning directive 2014/35/EU (Low-Voltage Directive):

The solenoid drives (MG.., MG..A.., MG..A..C..) were developed, designed and produced in accordance

with the standard „Electromagnetic Appliances“ DIN EDV 0580. Thus they will also fulfil the requirements of

the low voltage guidelines, which apply to rated voltages from 50 to 1000V AC and from 75 to 1500V DC.

Operation

100% ED are permitted even in case of the most unfavourable ambient conditions permissible.

Danger!

During operation the solenoid drive may get hot. Don‘t touch, danger of injuries!

During operation it must be guaranteed, that neither the maximum permitted ambient temperature or of the

fluid nor the load limit (excess voltage) will be exceeded. If necessary the solenoid drive is to be protected

against overcharging. All solenoid drives are wired with a varistor. To avoid induced voltage, which may

cause damage of the line, the user must provide protective measures in case of necessity which go beyond

the installed varistor.

Dismounting of the solenoid drive

Stop the solenoid drive and cut off voltage supply.

Danger!

During operation the solenoid drive may get hot. Don‘t touch, danger of injuries!

Solenoid drive MG 0801 , 3803

Unscrew and remove hexagonal nut (901). Completely remove

solenoid drive ( 800) from the upper part of housing (106).

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 4

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

Solenoid drive MG 004 – 008 Solenoid drive MG 010 – 020

Unscrew hexagonal head screw (900) and remove it including insulating bush (401*). Remove cover

of solenoid housing (105*) from solenoid housing (103). Loosen and remove connecting bolt (501).

Solenoid drive volume control butterfly valve

Loosen protective cap (505) and remove including o-ring (403*). Remove cover of solenoid housing (105*)

from solenoid housing (103). Unscrew and remove hexagonal nut (901).

Pos.

tem Description

103 Solenoid housing

106 Upper part of housing

500 Magnet plate

501 Connecting bolt

701 Cable gland

702 Solenoid

714 Mains outlet

800 Solenoid drive

900 Hexagonal head screw

901 Hexagonal nut

1004 Casting compound

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 5

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

Subsequently the solenoid housing (103) will be completely dismounted from the upper part (106) of the

solenoid valve together with magnet plate (500) and coil (702). Remove magnet plate (500) and coil (702)

from the solenoid housing (103).

Notice!

Before assembly or if the sealing elements are damaged, with solenoid actuator

MG004 – MG020 (solenoid housing cover (105*), insulating housing (401*) and

flat gasket (402*)), or with solenoid actuator volume control butterfly valve (sole-

noid housing cover (105**), O-ring (403**) and flat gasket (402**)), replace if

necessary.

Assembly will be done in reverse order

Screw torques of the connecting bolt (501) and the hexagonal head screw (900)

Screw torque

Item 501 + 900

Thread size

4,6 Nm M6

11 Nm M8

22 Nm M10

62 Nm M14

Solenoid drive MG... / MG...Xn

Typ

MG...

Nominal current

110

125

VDC

220

VDC

230

VDC

240

VDC

110

VAC

230

VAC

3803 18 - - - - - - - 0,08

0801 16 1,5 - - - - - - -

004 10 0,4 0,09 - 0,05 0,04 0,04 0,09 0,04

005-3 15 0,6 0,1 - 0,07 0,07 0,06 0,1 0,07

008-2 30 1,3 0,3 - 0,1 0,1 0,1 0,3 0,1

010 40 1,7 0,4 - 0,2 0,2 0,2 0,4 0,2

012 50 2,1 0,5 - 0,2 0,2 0,2 0,5 0,22

014 70 2,9 0,6 - 0,3 0,3 0,3 0,6 0,3

016 90 3,8 0,8 0,7 0,4 0,4 0,4 0,8 0,4

018 125 5,2 1,1 1,0 0,6 0,5 0,5 1,1 0,5

019 160 6,7 1,5 1,3 0,7 0,7 0,7 1,5 0,7

020 175 12,5 1,6 - 0,8 0,8 0,7 1,6 1,3

*Amb.-temp. 20°C at 100% duty cycle stationary warmed up (Amb.-temp. 20°C at 0% duty cycle – switch

on moment / values x factor 1,25)

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 6

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

G...

Nominal current A

230

010-A5 200/20 8,3/0,8 1,2/0,9

012-A5 200/20 8,3/0,8 1,2/0,9

014-A5 200/20 8,3/0,8 1,2/0,9

016-A5 200/20 8,3/0,8 1,2/0,9

018-A5 200/20 8,3/0,8 1,2/0,9

019-A5 200/20 8,3/0,8 1,2/0,9

Solenoid drive MG...A / MG...A...Xn with integrated control TS900, TS1500

G..A..

Nominal current

TS 900 TS 1500

110

220

VDC

230

240

VDC

110

230

016-A 720/70 30/2,9 6,5/0,6 3,3/0,3 3,1/0,3 3,0/0,3 6,5/0,6 3,1/0,3

018-A1 900/70 38/2,9 8,2/0,6 4,1/0,3 3,9/0,3 3,8/0,3 8,2/0,6 3,9/0,3

018-A2 1200/70 - 11/0,6 5,5/0,3 5,2/0,3 5,0/0,3 11/0,6 5,2/0,3

019-A1 1200/120

- 11/1,1 5,5/0,6 5,2/0,5 5,0/0,5 11/1,1 5,2/0,5

019-A2 1500/90 - 14/0,8 6,8/0,4 6,5/0,4 6,3/0,4 14/0,8 6,5/0,4

019-A5.3

400/20 17/0,9 3,6/0,2 1,8/0,09 1,7/0,09 1,7/0,08 3,6/0,2 1,7/0,09

019-A5.4

400/50 17/2,1 3,6/0,5 1,8/0,23 1,7/0,2 1,7/0,2 3,6/0,5 1,7/0,22

*Amb.-temp. 20°C at 100% duty cycle stationary warmed up (Amb.-temp. 20°C at 0% duty cycle – switch

on moment / values x factor 1,25)

Solenoid drive MG...A5 / MG...A5...Xn

With integrated control TS200

Switching Frequenzy:

Amb.-temp. 20°C at 0% duty cycle – switch on moment

Soelnoid valve control

Solenoid valvce control TS 200 TS 800 TS 900 / 1500 RKS 5-1500 / 5-4000

max. switching capacity Watt 200 800 900/1500 1500/4000

Switch over time Sec. 1,5 40(*) 3 3

For opening delay Sec. - - 10 10

(*) Charging time

switchings / hour Solenoid drive MG

1000 004 - 020

20 016A - 020A

600 010A5 - 019A5

20 016A5C6, 019A5C6 ;

016A5.2C6, 019A5.2C9

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 7

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

G..A..

Nominal current A*

125

018-A2 1200/70 50/2,9 -

019-A1 1200/120

50/5 -

019-A2 1500/90 63/3,8 -

019-A5 200/20 - 1,6/0,16

Solenoid dirve MG...A

with mounted control: RKS 5-4000

Solenoid drive MG...A...Xn

With category II3G, only permitted outside the ex- zone

(installation of RKS(*) separate from valve in switch cabinet)

RKS 5-1500 / 5-4000

Solenoid drive MG...A

with mounted control: RKS 5-1500

Solenoid drive MG...A...Xn

With category II3G, only permitted outside the ex- zone

(installation of RKS(*) separate from valve in switch cabinet)

As per request of customer valve control RKS 5-1500 / 5-4000 for installation into switching cabinet

*Amb.-temp. 20°C at 100% duty cycle stationary warmed up (Amb.-temp. 20°C at 0% duty cycle – switch

on moment / values x factor 1,25)

Solenoid drive MG...A...C

With mounted control TS800C

Solenoid drive MG...A......C...Xn

With category II3G, only permitted outside the ex- zone

(installation of RKS(*) separate from valve in switch cabinet)

RKS(*) Relais combination control; *Amb.-Temp.

20°C at 0% duty cycle – switch on moment.

G..A..

Nominal current A*

230

019-A3 4000/100

- 17,4/0,4

019A-A3.1

3000/160

- 13/0,7

020-A1 2000/100

- 8,7/0,4

020-A2 3000/125

- 13/0,5

020-A3 4000/132

- 17,4/0,6

G..A..

Nominal

Charging

time

sec.

16A5C6 48/20 2 40

19A5C6 48/20 2 40

16A5.2C6 72/50 3 40

19A5.2C9 72/50 3 50

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 8

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

Standard solenoid drive IP 54

Standard solenoid drive IP 65*

* compound filled with casting resin.

Solenoid drive with Harting plug HAN 7D / 8D optionally available

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 9

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

Solenoid drive Xn- version IP 54 and IP 65**

In accordance with DIN EN 60079-0, as well as the inner

earth connection, version type “Xn” solenoid actuators

have an additional outer earth connection,

with a conducting connection between them. The outer

earth connection is suitable for connecting a maximum

of two equipotential bonding conductors, each with a

cross- section of up to 6mm².

Minimum cross-sectional area of earthing conductors

Cross-sectional area of

the phase

conductor of the installation,

mm²

Minimum cross-sectional area

the associated protective

conductor, S mm²

S ≤16

16 < S ≤35 16

S > 35 0,5

rotective conductor connection

The solenoid actuator must always be integrated in the equipo-

tential bonding. A connecting facility is available for this

purpose in the vicinity of the magnetic coil connecting terminal.

OTI

The solenoid drive must additionally be earthed

via the external earthing connection on the

housing.

** encapsulated with cast resin up to the terminal strip

Dimensions

Solenoid

MG...

Weight in kg

IP 54 IP 65

004 100 60 80 - 152 1,6 1,7

005 100 60 80 - 152 1,6 1,7

008 120 73 102 - 163 3,2 3,5

010 (A) 159 88 127 - 176 6,0 7,0

012 (A) 159 97 127 - 176 6,6 7,2

014 (A) 201 120 153 - 189 10,5 11,7

016 (A) 201 134 153 152 189 11,7 12,5

018 (A) 223 152 191 171 208 19,0 22,2

019 (A) 223 152 191 171 208 21,3 24,5

020 (A) 256 182 230 - 227 36,3 40,0

UNI

Geräte

Mangelmann Elektrotechnische

Fabrik

mbH

Holtumsweg 13, D-47652 Weeze, Tel. +49 2837/9134-0, Fax. +49 2837/1444

www.uni-geraete.de info@uni-geraete.de

Seite 10

/ 14 TM 4021

220.100.038-18

Solenoid drive

Series MG.., MG..A, MG..A..C (no explosion protection)

Series MG..Xn, MG..A..Xn, MG..A..C..Xn (with - protection

for the intended use in zone 2) in accordance with

2014/34/EU (ATEX 95))

Sight ØE F MG..(A).., MG..Xn..

Sight ØE

MG..(A).., MG..Xn..

1 170 50

004, 005

3 260 64

014(A), 016(A)

2 220 56

008, 010(A), 012(A)

4 370 50

018(A), 019(A), 020(A)

Solenoid

drive

G...

Design VDC Design VAC

110

125

220 - 240

24 - 110

≤240

004

005-3

008-2

010

012

014

016

018

019

020

010-A5

012-A5

014-A5

016-A

016-A5

018-A1

018-A2

018-A5

019-A1

019-A2

019-A3

05 05 05 05

019-A5

019-A5.3

019-A5.4

020-A1

020-A2

020-A3

Rainproof cover standard series MG… Rainproof cover explosion protection

series for MG…Xn version

Anschlussplan mit Kabelverschraubung DIN EN 50262 als

standard & Xn- Ausführung für Ex- Version erhältlich

AP 01

AP 02

AP 04

AP 05

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