Upright SB60 Leitfaden

CallTollFreeinU.S.A.

1-800-926-LIFT

UpRight,Inc.

1775ParkStreet

Selma,California93662

TEL:559/891-5200

FAX:559/896-9012

PARTS:1-888-UR-PARTS

PARTSFAX:559/896-9244

SERVICE & PARTS

MANUAL

SB60

Gas & Diesel Models

SerialNumbers1000tocurrent

WhencontactingUpRightforserviceorparts

information,besuretoincludetheMODEL

andSERIALNUMBERSfromtheequipment

nameplate.Shouldthenameplatebemissing

theSERIALNUMBERisalsostampedontop

ofthechassisintherear.

100029-000

9902 .2 K Rev-A

Stamped

SerialNumber

Forword

SB60 WorkPlatform i

1.0

2.0

3.0

4.0

5.0

6.0

Introduction &

Specifications

Generaldescriptionandmachinespecifications.

Operation

Operatinginstructionsandsafetyrules.

Maintenance

Preventativemaintenanceandserviceinformation.

Troubleshooting

Causesandsolutionstotypicalproblems.

Schematics

Schematicsandvalveblockdiagramwith

descriptionandlocationofcomponents.

Illustrated Parts

Breakdown

Completepartslistswithillustrations.

Introduction

HOW TO USE THIS MANUAL

Thismanualisdividedinto6sections.Therighthand

pagesofeachsectionismarkedwithablacktabthatlines

upwithone ofthethumbindex tabsontheright sideof

thispage.Youcanquicklyfindeachsectionwithout

lookingthroughthetableofcontentswhichfollowsthis

page.Thesectionnumberprintedatthetopcornerofeach

pagecanalsobeusedasaquickreferenceguide.

SPECIAL INFORMATION

Indicatesthehazardorunsafepractice

will

resultinsevereinjuryordeath.

Indicatesthehazardorunsafepractice

could

resultinsevereinjuryordeath.

Indicatesthehazardorunsafepracticecould

resultin

minor

injuryorpropertydamage.

NOTES:Givehelpfulinformation.

WORKSHOP PROCEDURES

CAUTION:Detaileddescriptionsofstandardworkshop

procedures,safetyprinciplesandserviceoperationsarenot

included.Pleasenotethatthismanualdoescontainwarn-

ingsandcautionsagainstsomespecificservicemethods

whichcouldcausepersonalinjury,orcoulddamagea

machineormakeitunsafe.Pleaseunderstandthatthese

warningscannotcoverallconceivablewaysinwhichservice,

whetherornotrecommendedbyUpRight,Inc.,mightbe

done,orofthepossiblehazardousconsequencesofeach

conceivableway,norcouldUpRightInc.investigateallsuch

ways.Anyoneusingserviceproceduresortools,whetheror

notrecommendedbyUpRightInc.,mustsatisfythemselves

thoroughlythatneitherpersonalsafetynormachinesafety

willbejeopardized.

Allinformationcontainedinthismanualisbasedonthelatest

productinformationavailable at the time of printing. We

reservetherighttomakechangesatanytimewithoutnotice.

Nopart ofthispublication maybe reproduced, storedin

retrievalsystem,ortransmitted,inanyformbyanymeans,

electronic,mechanical,photocopying,recording,orotherwise,

withoutthepriorwrittenpermissionofthepublisher.This

includestext,figuresandtables.

2.7

4.1

5.5

6.8

8.25

1.37

SB60 WorkPlatformii

Forword

NOTES

Introduction & Specifications Section

SB60 WorkPlatform 1-1

1.0 Introduction

PURPOSE

Thepurposeofthisserviceandpartsmanualisto

provideinstructionsandillustrationsfortheoperation

andmaintenanceoftheSB60WorkPlatformmanufac-

turedbyUpRight,Inc.ofSelma,California.

SCOPE

Themanualincludesproceduresforproperoperation,

maintenance,adjustment,andrepairofthisproductaswellas

recommendedmaintenanceschedulesandtroubleshooting.

1.1 General Description

TheSB60WorkPlatformconsistsoftheplatform,

controller,elevatingassembly,powermodule,control

module,andchassis.

Platform

Theplatformhasareinforcedsteelfloor,43.5inch(1.11m)

highguardrailswithmidrail,6inch(152mm)toeboards

andanentrancegateatthesideoftheplatform.

DONOTusethemaintenanceplatform

withoutguardrailsproperlyassembledand

inplace.

Platform Controller

Theplatformcontrollercontainsthecontrolstooperate

themachine. It is located at the frontof theplatform

cage.Thefootswitchmustbedepressedtooperateany

functionfrom theplatform. A completeexplanation of

controlfunctionscanbefoundin

Section2

Elevating Assembly

Thehydraulicpump,drivenbytheengine,powersthe

cylinders.Solenoidoperatedvalvescontrolraisingand

lowering.

Chassis

Thechassisisastructuralframethatsupportsallthe

componentsoftheSB60WorkPlatform.ThePlatformis

raisedandloweredusinganextendableboomwithjib.

Boomfunctions,Jibfunctions,CageRotateandLeveling

areachievedusingsinglestagecylinders.

Turret

TheTurretismountedontheChassis.Itsupportsthe

ElevatingAssembly,PowerModuleandControlModule.

TheTurretiscapableofrotating360°ontheChassis.

PURPOSE OF EQUIPMENT

TheobjectiveoftheSB60WorkPlatformistoprovidea

quicklydeployable,selfpropelled,variableheightwork

platformtoelevatepersonnelandmaterialstooverhead

workareas.

SPECIAL LIMITATIONS

Travelwiththeplatformraisedislimitedtoacreep

speedrange.

ElevatingoftheWorkPlatformislimitedtofirm,level

surfacesonly. Anydegreeofslopegreaterthan5owill

soundawarningalarmwhenmachineiselevated.If

machine is lowered, a light will illuminate on platform

controlbox.

TheelevatingfunctionshallONLYbeused

when the work platform is level and on a

firmsurface.TheworkplatformisNOT

intendedtobedrivenoveruneven,rough

orsoftterrainwhenelevated.

Figure1-1:SB60WorkPlatform

1.0

4. JibBoom

5. ChassisControls

6. Chassis

1. Platform

2. PlatformControllerAssembly

3. Main Boom

Introduction & Specifications

1-2

Section

SB60 WorkPlatform

1.2

1.2 Specifications

* Specificationssubjecttochangewithoutnotice.

MeetsorexceedsallapplicablerequirementsofOSHAandANSIA92.5-1992

REACH ENVELOPE DIAGRAM

DIMENSIONS IN FEET

ITEM SPECIFICATION

Height

Workingheightmaximum 66ft.

Platformheightmaximum 60ft.

Platformstepinheight 6in.

Upandoverheight 7 ft.6in.

Drivableheight 60ft.

Horizontaloutreach 52 ft.8in.

Turretrotation 360deg.continuous

Platformrotation 180deg.

Tailswing 53in.

Jiblength 8ft.

Jibarc 150deg.

Insideturningradius 12ft.6in.

Outsideturningradius 22 ft. 2in.

Drivespeed(lowered) 4 mph

Drivespeed(elevated) .7 mph

Gradability 45%

Dimensions(boomstowed)

PlatformSize 39in.x72in. opt. 39in.x96in.

Guardrailheight 431/2in.

Toeboards 6in.

Maximumplatformcapacity 500lbs.

Maximumno.ofoccupants 2

Weight\Gasoline 23,700lbs.

Weight\Diesel 24,100lbs.

Overallheight(Stowed) 8 ft.6 in.

Overalllength(Stowed) 29 ft. 8 3/4in.

Overallwidth 7 ft.113/4in.

Wheelbase 8 ft. 6 in.

Wheeltrack 59 in.

GroundClearance 11 1/2 in.

Powersource\Gasoline GM 3.0Liter

Powersource\Diesel Perkins 704-30

Systemvoltage 12VDC

MaximumHyd.Pressure 5000psi

ITEM SPECIFICATION

Controls ElectricProportional

Tires 14 plylugtread(80psi)

Table1-1:Specifications

2-1

SB60Work Platform

NEVER

operate the

machine withinten (10)

feet of powerlines.

THIS

MACHINEISNOT

INSULATED.

NEVER

operate the

boomor drive with

platformelevated

unless on firmlevel

surface.

NEVER

positionthe

platformwithout first

checking foroverhead

obstructionsorother

hazards.

NEVER

climb, standor

siton platformguard-

rails ormidrail.

Electrocution Hazard Tip Over Hazard Collision Hazard FallHazard

WARNING

Allpersonnelshallcarefully read, understandand followallsafetyrules,operating instructions,

andtheScaffold IndustryAssociation’sMANUAL OFRESPONSIBILITIES (ANSI A92.5)before

operating or performing maintenanceonanyUpRight boomsupportedaerial workplatform.

ALL

occupantsmustwearanapprovedfallrestraintproperlyattachedtodesignatedplatformanchoragepoint.

Attachonlyonefallrestrainttoeachanchoragepoint.

NEVER

exceedmaximumplatformloadof500lbs.(225kg)andtwo(2)occupants.

NEVER

exceed45lbs.(200N)ofsideforceperoccupant.

DISTRIBUTE

allplatformloadsevenlyontheplatform.

NEVER

operatethemachinewithoutfirstsurveyingtheworkareaforsurfacehazardssuchasholes,drop-offs,

bumps,curbs,ordebris;andavoidingthem.

OPERATE

machineonlyonsurfacescapableofsupportingwheelloads.

NEVER

elevatethemachinewhenwindspeedsexceed28mph(12.5m/sec.).

INCASEOFEMERGENCY

pushemergencystopbuttontodeactivateallpoweredfunctions.

ALWAYS

closeandsecureslidingrailafterenteringplatform.

NEVER

exitorenterplatformwhileelevated.

NEVER

useladders,scaffolding,orotheritemstogainheight;workonlyfromtheplatformfloor.

NEVER

climbdownelevatingassemblywhileplatformiselevated.

INSPECT

themachinethoroughlyforcrackedwelds,looseormissinghardware,hydraulicleaks,loosewire

connections,anddamagedcablesorhosesbeforeusing.

VERIFY

thatalllabelsareinplaceandlegiblebeforeusing.

NEVER

useamachinethatisdamaged,notfunctioningproperly,orhasdamagedormissinglabels.

IFALARMSOUNDS

whileboomiselevated,STOP,carefullyretractboomandlowerplatformwithoutrotating.

Movemachinetoafirm,levelsurface.

NEVER

attachoverhangingloadsoruseboomasacrane.

NEVER

alteroperatingorsafetysystemswithoutmanufacturerswrittenconsent.

NEVER

chargebatteriesnearsparksoropenflame. Chargingbatteriesemitexplosivehydrogengas.

NEVER

replaceanycomponentorpartwithanythingotherthanoriginalUpRightreplacementpartswithoutthe

manufacturer'swrittenconsent.

NEVER

towthemachine.Transportbytruckortraileronly.

AFTERUSE

,securetheworkplatformfromunauthorizedusebyturningbothkeyswitchesoffandremovingkey.

SAFETYRULES

California Proposition 65 Warning

Gasoline and diesel engine exhaust and some of their constituentsare known tothe State of California to cause

cancer, birth defects, and otherreproductive harm.

OPERATION

Section

2.0

2-2 SB60Work Platform

Introduction

Thismanualcovers theoperationofinternalcom-

bustionpoweredmodelsoftheSB60Boom.

Pre-Operation and Safety

Inspection

Carefullyread,understandand followallsafety

rules,labels,andoperatinginstructions,then

performthefollowingstepseachdaybeforeuse.

Perform acompletevisualinspectionoftheentire

unitpriortooperating.Checkthefollowingareasfor

discrepancies:

1.Open panelsand check hydraulic components /

hoses for damage orleaks. Check electrical compo-

nents/wiring for damage orloose connections.

2.Inspectchassis,axles,hubs,andsteeringlinkage

fordamage,deformation,buckledpaint, looseor

missinghardware,andcrackedwelds.

3.Checktiresfordamage,punctures, and inflation;

tirepressuremustbe80psi(5.5bar)

4.Checkallhoses/cablesforwear.

5.Inspectelevatingassemblyfordamage,defor-

mation,buckledpaint,looseormissing

hardware,andcrackedwelds.

6.Inspectplatform andguardrailsfordamage,

deformation,buckledpaint,looseormissing

hardware,andcrackedwelds.Insurethatgate

operatesfreelyand latchessecurely.

7.Check Hydraulicfluidlevel withplatformfully lowered.

8.Checkfluidlevelin batteries(seebatterymain-

tenance,page2-8).

9.Checkfuel level,add fuel if necessary(see

fueling,page 2-8).

10.Checkengine oillevel.

11.Checkairfilter.Replaceifnecessary.

12.Setgasoline/propaneselectorto desired position.

Settocenterpositionto purgethesystemwhen

switchingfuels.Ifthemachineistobeoperated

on propane, open the supply valveon the tank.

NOTE:When usingLP gas,use clean,waterfree

liquid petroleumgas,preferablyfromabulk

storagetank.

NEVERremovethecapfromahotradiator.

Hotcoolantcancausesevereburns.

Ifyousmellpropane,closethesupplyvalve

onthetankimmediatelyuntilyouhave

locatedandcorrectedtheleak.

SYSTEMFUNCTIONINSPECTION

Note:Refertofigures 2-2through2-5for

chassisandplatformcontrollocations.

1.Beforeperformingthefollowingtests, check

areaaroundmachineand overheadforobstruc-

tions, holes, drop-offs,anddebris.

2.Turnchassiskeyswitchtochassis, and pullout

emergencystopswitchesatthechassiscontrol

panelandattheplatformcontrolpanel.

3.Retractlockingbolt.Seefigure2-1.

4.Presstheenginestartbuttontocranktheen-

gine;releasewhenengine starts.Ifengineis

cold:presstheglowplugbuttonandholdforsix

secondspriortostartingdieselmodels.

5.Pushinthechassisemergencystopbutton,

engineshouldstop. Repeatforplatformemer-

gencystop button.Returnbothemergencystop

buttonstotheon

position,andstartengine.

6.Operateeachfunctionswitchtoraise/lower,

extend/retract,rotateleft/right,eachsectionof

theelevatingassemblyandobservetheopera-

tionofthemachine.Allfunctionsshouldoperate

throughfullcyclesmoothly.

7.Turnchassiskeyswitchtoplatform.

8.Mounttheplatform,andattachapprovedfall

restrainttodesignatedplatformanchorage point.

Attachonly one fallrestrainttoeach point.

9.Whileengagingthehand interlock,movethe

drivecontrolhandleforwardand reverse.

Observethat proportionalfunctionsoperate

smoothly,andthatbrakesapplyquicklyafter

controlisreleased.

10.Whileengagingthehandinterlock,operatesteer

switchtoleft

andright.Observethatsteering

wheelsturnproperly.

Figure2-1:Lockingbolt

13.Ensurethatradiatoriscold,checkcoolant

level.Addif necessary.

2-3

SB60Work Platform

DONOTuseamachinethatisdamagedor

malfunctioning.Tagandremovetheunit

fromserviceuntilitisrepaired.

11.Whiledepressingfootswitch,operateboom

controls.Observethatboomoperatessmoothly,

andthatboomraiseandlower,turretrotation,

andboomextensionandretractionoperate

proportionallyinconjunctionwithstrokeof

handle.Observethatplatform maintainslevel

whenboomiselevated.

12.Withtheboomelevatedfivedegreesabove

horizonorgreater,operatedrivecontrolhandle.

Observethatdrivespeedislimited tocreep

(1foot[.30m]persecond).Lowerupperboom

tostowedposition.

13.Presstheservicehornbutton.Observethat

hornisaudible.

NOTE:Handinterlockcontrolsdrive/steer

functionsonly.

NOTE:Footswitchcontrolsboomfunctions

only.

Controls andIndicators

Figure2-5:Platform Controls

Figure2-4:ChassisControls

910

18 19 20 21 24

2217

2827

1.Oilpressure gauge

2.Water temperature gauge

3.Hourmeter

4.Emergency stop

5.Keyswitch

6.Engine start

7.Glowplug(Diesel only)

8.Auxiliarypowerfor emergency lowering only

9.Function enable

10.Boomcontrol

11.Boomextension control

12.Turret control

13.Jibcontrol

14.Cagerotation

15.Cagelevelcontrol

16.Circuitbreaker

17.Generator (optional)

18.Hornbutton

19.Emergency stop

20.Tiltwarningindicator

21.Low oil pressureindicator

22.Torque/Speedselector

23.Fuelselector(Gasolineonly)/Glowplug(Dieselonly)

24.Auxiliarypowerfor emergency lowering only

25.Boom/Turret control

26.Boomextension control

27.Cagerotate control

28.Jibcontrol

29.Cagelevelcontrol

30.Drivecontrolhandle/interlock

31.Lights(optional)

32.Engine start switch

33.Footinterlock switch

Figure2-3:Platform Controls

Figure2-2:PlatformControls

2-4 SB60Work Platform

Sartingtheengine

From thelower controls

1.Turnthechassiskeyswitchto chassisposition.

2.Pressthestartbuttontocranktheengine.

Releasewhenthe enginestarts.

3.DieselEngines: Whentheengineiscold,press

andholdthe glowplugbuttonforsixseconds

priortostarting.

From theplatformcontrols

1.Turnthechassiskeyswitchtoplatformcontrols.

2.Turntheplatformrotaryswitchfullyclockwiseto

cranktheengine.Releasewhenenginestarts.

3.DieselEngines: Whentheengineiscold,press

andholdthe glowplugbuttonforsixseconds

priortostarting.

Driving

WithBoomLowered

Turn chassiskey switch toplatform,and pull outthe

chassis emergency stop switch.

2.Mounttheplatformandcloseslidingrail.

3.Attachapprovedfallrestrainttodesignated

platformanchoragepoint. Attachonlyonefall

restrainttoeachpoint.

4.Startengine.

5.Checkthattheareaaroundandabovethework

platformisclearofobstructions,holes,drop-offs,

personsin therouteoftravel,andthesurfaceis

capableofsupportingwheelloads.

6.Engagethe interlockswitchandmovethedrive

controlhandleforward

totravelforwardand

rearward

totravelinthereversedirection.

Note:Whentheboomisrotatedtothefrontof

thechassis(steeringwheelsaft)directionsof

traveland steeringwillbereversed.Observethe

colorcoded arrowsonthecontrol panelnearthe

drivecontrolhandle,andonthechassis.They

willindicatethedirectionoftravelwhen thedrive

control handleismoved.

Operation

Beforeoperatingworkplatforminsurethat:

Pre-operationandsafetyinspection hasbeen

completed, andanydiscrepancieshavebeen

corrected.

Systemfunctioninspectionhasbeenper-

formed.

Operatorhasbeenthoroughlytrainedonthe

operationofthemachine.

Workareaisclearofallobstructions,holes,

drop-offs, orpersonsintheroute oftravel.

Surfaceiscapable of supporting wheel loads.

Refer to figures 2-2through2-5forcontrol locations.

EmergencyStop

Atanytimeduringoperation,presstheemergency

stopbuttontostopallfunctionsinanemergency.

ServiceHorn

Atanytimeduringoperation,presstheservicehorn

buttontosoundanaudiblewarningifnecessary.

Always

wearanapprovedfallrestraint

properlyattachedtodesignatedplatform

anchoragepointwhendrivingoroperating

themachine(see figure2-6).

Attachonlyonefallrestrainttoeachanchor-

agepoint.

Figure2-6:TypicalFall RestraintAnchorage Point

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