Vacon 10 Bedienungsanleitung

1. Safety 3

1.1 Warnings 3

1.2 Safety instructions 5

1.3 Earthing and earth fault protection 5

1.4 Before running the motor 6

2. Receipt of delivery 7

2.1 Type designation code 7

2.2 Storage 7

2.3 Maintenance 7

2.4 Warranty 8

3. Installation 9

3.1 Mechanical installation 9

3.1.1 Vacon 10 dimensions 10

3.1.2 Cooling 11

3.1.3 EMC levels 11

3.1.4 Changing the EMC protection class from H or L to T 12

3.2 Cabling and connections 13

3.2.1 Power cabling 13

3.2.2 Control cabling 14

3.2.3 Cable and fuse specifications 16

3.2.4 General cabling rules 17

3.2.5 Stripping lengths of motor and mains cables 18

3.2.6 Cable installation and the UL standards 18

3.2.7 Cable and motor insulation checks 18

4. Commissioning 19

4.1 Commissioning steps of Vacon 10 19

5. Fault tracing 21

6. Vacon 10 Application Interface 24

6.1 Introduction 24

6.2 Control I/O 26

7. Control panel 28

7.1 General 28

7.2 Display 28

7.3 Keypad 29

7.4 Navigation on the Vacon 10 control panel 30

7.4.1 Main menu 30

7.4.2 Reference menu 31

7.4.3 Monitoring menu 32

7.4.4 Parameter menu 34

7.4.5 Fault history menu 35

Document code: DPD00064A

Last edited: 2.7.2008

8. General purpose application parameters 37

8.1 Quick setup parameters (Virtual menu, par. 13.1 = 1) 38

8.2 Motor settings (Control panel: Menu PAR -> P1) 40

8.3 Start/stop setup (Control panel: Menu PAR -> P2) 41

8.4 Frequency references (Control panel: Menu PAR -> P3) 41

8.5 Ramps and brakes setup (Control panel: Menu PAR -> P4) 42

8.6 Digital inputs (Control panel: Menu PAR -> P5) 42

8.7 Analogue inputs (Control panel: Menu PAR -> P6) 43

8.8 Digital and analogue outputs (Control panel: PAR -> P7) 43

8.9 Protections (Control panel: Menu PAR -> P9) 44

8.10 Autorestart parameters (Control panel: Menu PAR -> P10) 45

8.11 PI control parameters (Control panel: Menu PAR -> P12) 46

8.12 Easy usage menu (Control panel: Menu PAR -> P0) 47

8.13 System parameters 47

9. Parameter descriptions 49

9.1 Motor settings (Control panel: Menu PAR -> P1) 49

9.2 Start/Stop setup (Control panel: Menu PAR -> P2) 53

9.3 Frequency references (Control panel: Menu PAR -> P3) 55

9.4 Ramps & brakes setup (Control panel: Menu PAR -> P4) 55

9.5 Digital inputs (Control panel: Menu PAR -> P5) 59

9.6 Analoque inputs (Control panel: Menu PAR -> P6) 60

9.7 Digital and analoque outputs (Control panel: PAR -> P7) 61

9.8 Motor thermal protection (parameters 9.7 - 9.10) 62

9.9 Autorestart parameters (Control panel: Menu PAR -> P10) 65

9.10 PI control parameters (Control panel: Menu PAR -> P12) 66

9.11 Easy usage menu (Control panel: Menu PAR -> P9) 67

9.12 Fieldbus parameters (Control panel: Menu PAR -> S2) 69

9.12.1 Modbus process data 69

10. Technical data 72

10.1 Vacon 10 technical data 72

10.2 Power ratings 74

10.2.1 Vacon 10 - Mains voltage 208 - 240 V 74

10.2.2 Vacon 10 - Mains voltage 380 - 480 V 74

3•vacon safety

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

1. SAFETY

ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY

OUT THE ELECTRICAL INSTALLATION!

This manual contains clearly marked cautions and warnings which are intended for

your personal safety and to avoid any unintentional damage to the product or con-

nected appliances.

Please read the information included in cautions and warnings carefully:

1.1 Warnings

= Dangerous voltage

Risk of death or severe injury

= General warning

Risk of damage to the product or

connected appliances

The components of the power unit of the frequency converter

are live when Vacon 10 is connected to mains potential. Com-

ing into contact with this voltage is extremely dangerous and

may cause death or severe injury. The control unit is isolated

from the mains potential.

The motor terminals U, V, W (T1, T2, T3) and the possible

brake resistor terminals -/+ are live when Vacon 10 is con-

nected to mains, even if the motor is not running.

The control I/O-terminals are isolated from the mains poten-

tial. However, the relay output terminals may have a danger-

ous control voltage present even when Vacon 10 is

disconnected from mains.

The earth leakage current of Vacon 10 frequency converters

exceeds 3.5mA AC. According to standard EN61800-5-1, a

reinforced protective ground connection must be ensured.

If the frequency converter is used as a part of a machine, the

machine manufacturer is responsible for providing the

machine with a main switch (EN 60204-1).

safety vacon •4

24-hour support +358 (0)40 837 1150 • Email: [email protected]

If Vacon 10 is disconnected from mains while running the

motor, it remains live if the motor is energized by the process.

In this case the motor functions as a generator feeding energy

to the frequency converter.

After disconnecting the frequency converter from the mains,

wait until the fan stops and the indicators on the display go

out. Wait 5 more minutes before doing any work on Vacon 10

connections.

5•vacon safety

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

1.2 Safety instructions

1.3 Earthing and earth fault protection

The Vacon 10 frequency converter must always be earthed with an earthing conduc-

tor connected to the earthing terminal. See figure below:

•The earth fault protection inside the frequency converter protects

only the converter itself against earth faults.

•If fault current protective switches are used they must be tested

with the drive with earth fault currents that are possible to arise in

fault situations.

The Vacon 10 frequency converter has been designed for fixed

installations only.

Do not perform any measurements when the frequency con-

verter is connected to the mains.

Do not perform any voltage withstand tests on any part of

Vacon 10. The product safety is fully tested at factory.

Prior to measurements on the motor or the motor cable, dis-

connect the motor cable from the frequency converter.

Do not open the cover of Vacon 10. Static voltage discharge

from your fingers may damage the components. Opening the

cover may also damage the device. If the cover of Vacon 10 is

opened, warranty becomes void.

safety vacon •6

24-hour support +358 (0)40 837 1150 • Email: [email protected]

1.4 Before running the motor

Checklist:

Before starting the motor, check that the motor is mounted

properly and ensure that the machine connected to the motor

allows the motor to be started.

Set the maximum motor speed (frequency) according to the

motor and the machine connected to it.

Before reversing the motor shaft rotation direction make sure

that this can be done safely.

Make sure that no power correction capacitors are connected

to the motor cable.

7•vacon receipt of delivery

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2. RECEIPT OF DELIVERY

After unpacking the product, check that no signs of transport damages are to be

found on the product and that the delivery is complete (compare the type designation

of the product to the code below).

Should the drive have been damaged during the shipping, please contact primarily

the cargo insurance company or the carrier.

If the delivery does not correspond to your order, contact the supplier immediately.

2.1 Type designation code

Figure 2.1: Vacon 10 type designation code

2.2 Storage

If the frequency converter is to be kept in store before use make sure that the ambi-

ent conditions are acceptable:

Storing temperature-40…+70°C

Relative humidity < 95%, no condensation

2.3 Maintenance

In normal operating conditions, Vacon 10 frequency converters are maintenance-

free.

Vacon 0010 - 1L - 0001 - 4 Machinery +IPN1 +SMO2

Product range:

Input phase

Current rating

Ve r s i o n

Voltage rating

2 = 208–240Vac

4 = 380–480Vac

Changes to default setup:

+SM01 = API RS-485 -> API Full

+EMC2 = EMC C4 -> EMC C2

receipt of delivery vacon •8

24-hour support +358 (0)40 837 1150 • Email: [email protected]

2.4 Warranty

Only manufacturing defects are covered by the warranty. The manufacturer as-

sumes no responsibility for damages caused during or resulting from transport, re-

ceipt of the delivery, installation, commissioning or use.

The manufacturer shall in no event and under no circumstances be held responsible

for damages and failures resulting from misuse, wrong installation, unacceptable

ambient temperature, dust, corrosive substances or operation outside the rated

specifications. Neither can the manufacturer be held responsible for consequential

damages.

The Manufacturer's time of warranty is 18 months from the delivery or 12 months

from the commissioning whichever expires first (General Conditions NL92/Orgalime

S92).

The local distributor may grant a warranty time different from the above. This war-

ranty time shall be specified in the distributor's sales and warranty terms. Vacon as-

sumes no responsibility for any other warranties than that granted by Vacon itself.

In all matters concerning the warranty, please contact first your distributor.

9•vacon installation

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

3. INSTALLATION

3.1 Mechanical installation

There are two possible ways to mount Vacon 10 in the wall; either screw or DIN-rail

mounting. The mounting dimensions are given on the back of the drive and on the fol-

lowing page.

Figure 3.1: Screw mounting

Figure 3.2: DIN-rail mounting

MI2-3MI1

=M 4 =M 5

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