Vacon NXP/P Bedienungsanleitung

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vacon nxs/p

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user manual

wall-mounted drives

standalone drives

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PREFACE

Document ID: DPD00910D

Date: 20.2.2015

ABOUT THIS MANUAL

The User Manual gives you the necessary information about the installation, commissioning

and operation of Vacon NX AC drives. We recommend that you read carefully these

instructions before the first power-up of the AC drive.

PREFACE VACON · 3

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START-UP QUICK GUIDE

Do at minimum these 10 procedures during the installation and commissioning.

If you have problems, speak to the distributor near you.

1.Do a check that the delivery agrees to your order, see Chapter 3 Receiving the delivery.

2.Before you start the commissioning, read carefully the safety instructions in Chapter 2

Safety.

3.Before the mechanical installation, do a check of the minimum clearances around the AC

drive (Chapter 4 Mounting) and do a check of the ambient conditions in Chapter 9.2

Vacon® NXS and NXP - technical data.

4.Do a check of the dimensions of the motor cable, mains cable, mains fuses and do a

check of the cable connections. Read Chapters 5.1 Cable connections to 5.3 Cable

dimensioning and selection.

5.Obey the installation instructions, see Chapter 5.7 Cable installation.

6.Find information on the control connections in Chapter 6.2.2 Control terminals.

7.If the Start-Up wizard is active, select the language of the keypad and the application.

Accept the selections with the Enter button. If the Start-Up wizard is not active, obey the

instructions a and b.

a)Select the language of the keypad from the Menu M6, page 6.1. For instructions on

how to use the keypad, see Chapter 7 Control panel.

b)Select the application from the Menu M6, page 6.2. For instructions on how to use

the keypad, see Chapter 7 Control panel.

8.All parameters have factory default values. To make sure that the AC drive operates

correctly, make sure that these group G2.1 parameters have the same data as the

nameplate. For more information on the parameters in the list below, see the All-in-One

Application Manual.

•nominal voltage of the motor

•nominal frequency of the motor

•nominal speed of the motor

•nominal current of the motor

•motor cos phi

9.Obey the commissioning instructions, see Chapter 8 Commissioning and additional

instructions.

10.The Vacon NXS or NXP AC drive is ready for operation.

Vacon Plc is not responsible if you use the AC drives against the instructions.

VACON · 4 START-UP QUICK GUIDE

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TABLE OF CONTENTS

Preface

About this manual 3

Start-up Quick Guide

1 Approvals 8

2 Safety 12

2.1 The safety symbols used in the manual 12

2.2 Warning 12

2.3 Caution 13

2.4 Grounding and earth fault protection 14

2.5 Electro-magnetic compatibility (EMC) 15

2.6 Using an RCD or an RCM device 15

3 Receiving the delivery 17

3.1 Package label 17

3.2 Type designation code 18

3.3 Storage 21

3.4 Removing the packaging and lifting the AC drive 21

3.4.1 Weight of the AC drive 21

3.5 Accessories 21

3.5.1 FR4-FR6 cable accessories 22

3.5.2 FR7-FR8 cable accessories 24

3.6 "Product modified" label 27

3.7 Disposal 27

4 Mounting 28

4.1 General information about mounting 28

4.2 Dimensions for wall mounting 29

4.2.1 Wall mounting of FR4-FR6 29

4.2.2 Wall mounting of FR7 30

4.2.3 Wall mounting of FR8 31

4.2.4 Wall mounting of FR9 32

4.3 Dimensions for flange mounting 33

4.3.1 Flange mounting of FR4 to FR6 33

4.3.2 Flange mounting of FR7 and FR8 35

4.3.3 Flange mounting of FR9 38

4.4 Dimensions for standalone 39

4.4.1 Standalone (FR10 and FR11) 39

4.5 Cooling 40

4.5.1 Cooling of FR4 to FR9 40

4.5.2 Cooling of standalone AC drives (FR10 to FR11) 43

5 Power cabling 44

5.1 Cable connections 44

5.2 UL standards on cabling 46

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5.3 Cable dimensioning and selection 46

5.3.1 Cable and fuse sizes for 208-240 V and 380-500 V, FR4 to FR9 47

5.3.2 Cable and fuse sizes for 500-690 V, FR6 to FR9 51

5.3.3 Cable and fuse sizes for 380-500 V, FR10 to FR11 53

5.3.4 Cable and fuse sizes for 500-690 V, FR10 to FR11 55

5.4 Understanding the power unit topology 56

5.5 Brake resistor cables 57

5.6 Preparing for the cable installation 58

5.7 Cable installation 58

5.7.1 Frames FR4 to FR7 58

5.7.2 Frames FR8 to FR9 64

5.7.3 Frames FR10-FR11 69

6 Control unit 70

6.1 Control unit components 70

6.2 Control unit cabling 71

6.2.1 Selection of the control cables 71

6.2.2 Control terminals 71

6.3 Installation of option boards 75

6.4 Galvanic isolation barriers 76

7 Control panel 77

7.1 Control keypad 77

7.2 Display 78

7.3 Navigation on the control panel 79

7.4 Using the Monitoring menu (M1) 81

7.5 Using the Parameter menu (M2) 82

7.5.1 Finding the parameter 82

7.5.2 Editing the text values 83

7.5.3 Editing the numerical values 84

7.6 Using the Keypad control menu (M3) 85

7.6.1 Control place 85

7.6.2 The keypad reference submenu (P3.2) 86

7.6.3 Changing the rotation direction 87

7.6.4 Disabling the Stop motor function 87

7.6.5 Special functions in the Keypad control menu 87

7.7 Using the Active faults menu (M4) 88

7.7.1 The fault time data record 88

7.8 Using the Fault history menu (M5) 90

7.8.1 Resetting the Fault history menu 91

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7.9 Using the System menu (M6) 91

7.9.1 Changing the language 95

7.9.2 Changing the application 95

7.9.3 Copy parameters (S6.3) 96

7.9.4 Comparing the parameters 99

7.9.5 Security 101

7.9.6 Keypad settings 105

7.9.7 Hardware settings 107

7.9.8 System info 112

7.10 Using the Expander board menu (M7) 117

7.10.1 Examining the connected expander boards 118

7.10.2 Finding the expander board parameters 119

7.11 Further keypad functions 120

8 Commissioning and additional instructions 121

8.1 Commissioning safety 121

8.2 Commissioning of the drive 122

8.3 Operation of the motor 122

8.3.1 Checks before starting the motor 122

8.3.2 The Run test without the motor 123

8.3.3 Start-up test 123

8.3.4 Identification run 123

8.3.5 Connecting the motor to the process 123

8.4 Measuring the cable and motor insulation 124

8.5 Installation in an IT system 124

8.5.1 Frames FR4, FR5, and FR6 124

8.5.2 Frame FR7 125

8.5.3 Frames FR8 - FR11 127

8.6 Maintenance 127

8.6.1 Capacitor reforming 128

9 Technical data for NXS and NXP 129

9.1 AC drive power ratings 129

9.1.1 Mains voltage 208-240 V 129

9.1.2 Mains voltage 380-500 V 131

9.1.3 Mains voltage 500–690 V 133

9.1.4 Overload capability 135

9.1.5 Brake resistor ratings 136

9.2 Vacon®NXS and NXP - technical data 140

9.3 The compliance with the product standard IEC/EN 61800-3 + A1 145

9.3.1 Environment definitions in product standard IEC/EN 61800-3 + A1 147

10 Fault tracing 148

10.1 Resetting a fault 148

10.2 Fault codes 150

11 Appendix 1 157

11.1 Power losses for 380-500 V 157

11.2 Power losses of 500-690 V 162

TABLE OF CONTENTS VACON · 7

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1 APPROVALS

Here are the approvals that have been granted to this Vacon AC drive.

1.EC Declaration of conformity

•Find the EC Declaration of Conformity on the next pages.

2.UL approval

•cULus approval file number E171278.

3.RCM approval

•RCM approval number E2204.

VACON · 8 APPROVALS

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EC DECLARATION OF CONFORMITY

Manufacturer’s name: Vacon Oyj

Manufacturer’s address: P.O. Box 25

Runsorintie 7

FIN-65381 Vaasa

Finland

hereby declare that the product

Product name: Vacon NXS/P Frequency converter

Model designation: Vacon NXS/P 0003 2.... to 0300 2....

has been designed and manufactured in accordance with the following

standards:

Safety: EN 61800-5-1:2007

EN 60204-1:2006+A1:2009 (as relevant)

EMC: EN 61800-3:2004+A1:2012

and conforms to the relevant safety provisions of the Low Voltage Directive

(2006/95/EC) and EMC Directive 2004/108/EC.

It is ensured through internal measures and quality control that the product

conforms at all times to the requirements of the current Directive and the

relevant standards.

In Vaasa, 7th of October, 2014

Vesa Laisi

President

The year the CE marking was affixed: 2003

APPROVALS VACON · 9

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