Vacuworx RC 10 Bedienungsanleitung

VISIT VACUWORX.COM TO DOWNLOAD COMPLETE OPERATION MANUAL

job site preparation RC SERIES

JOB SITE PREPARATION

TRANSPORT THE LIFTER

Always turn the fuel shutoff valve to the OFF position when

transporting or storing the vacuum lifting system.

When transporting the lifter, always securely attach it to the

cradle with the proper hardware.

NOTE: Never transport or store the lifter by setting the pad

directly on the trailer or the ground. Damage to the seal may

result.

PREPARATION OF THE LIFTER

CONNECT THE HYDRAULIC HOSES

We recommend the hydraulic hoses from the vacuum lifting

system be connected to the hydraulic lines used for the

bucket cylinder on the excavator.

NOTE: Always clean the area around the hydraulic ﬁttings

and connections of dirt and debris before connecting or

disconnecting any hydraulic lines or components. Hydraulic

rotators are sensitive to dirt and foreign debris and will be

damaged if dirt is allowed in the hydraulic system.

The hydraulic hoses supplied are extra long to allow them to

be connected to a wide variety of machines. Be sure to secure

the extra hose so not to interfere with the rotator.

1. There are ﬂow control valves (Fig. 1-1, 1) installed on

the hose ﬁttings. There is a ﬂow diagram embossed on

the ﬂow control valve which shows the direction of ﬂow.

2. If the diagram is illegible, there is usually an inverted

dot next to the knob on the ﬂow control valve. The dot

goes toward the excavator and the knob will be toward

the vacuum lifter.

Fig. 1-1

3. Make sure the hoses from the excavator are connected

with the ﬂow in the correct direction.

4. Connect the hoses to the ﬂow control valves. Do no

over-tighten the ﬁttings. Over-tightening will cause

damage to the ﬁttings.

5. Route the hoses along the stick. Clamps are provided

that can be tack-welded to the stick to route and

support the hoses. When securing the hoses, allow

ample slack for hose movement to avoid binding or

pinching.

ATTACH TO THE EXCAVATOR

1. Inspect the adaptor and pin to make sure the proper

pin, bushings, and spacers are used.

2. Inspect the adaptor, pin, bushings, and spacers to

ensure proper ﬁt.

3. Attach the adaptor to the excavator arm using the pin

(Fig. 1-2, 1). Use the correct spacers (Fig. 1-2, 2) to

center the arm between the adaptor.

Fig. 1-2

4. Apply grease to the pin, where applicable, daily to

ensure proper lift functions and smooth movement.

ADJUST ROTATION SPEED

Rotation speed should be slow to maintain control and

operate the vacuum lifter safely.

The flow control valves (Fig. 1-1, 1) on the hydraulic fittings

are “one way open – other way restricted” type. They can be

adjusted to increase or decrease the rotation speed.

1. For initial start-up, turn the valves clockwise all the

way to close them. To open the valves, turn them

counterclockwise one complete turn. Make sure both

valves are adjusted equally.

RC series OPERATION

DO NOT USE UNSAFE EQUIPMENT

Perform all the daily checks in the maintenance section

before starting the engine. See Daily Maintenance Checks

in the full Operations Manual.

Do not operate a vacuum lifting system with unapproved or

missing parts, or if it is damaged or malfunctioning. Correct

any problems before operating equipment.

NOTE: Do not make alterations or modiﬁcations to the lifter.

Always inspect the lifting pad and pad seal for any damage

prior to each shift.

KEEP PERSONNEL AWAY

Keep personnel a safe distance away from the load and

excavator when lifting.r objects.

PROPERLY POSITION THE VACUUM PAD

Do not operate until the vacuum pad is properly positioned

on the pipe. Place lifter slowly onto pipe. This will allow the

guide wheels to locate the pad properly on the pipe. The

guide wheels will help align the vacuum pad on the pipe.

LIFT, LOWER, AND ROTATE SLOWLY

Always lift the load slowly. Make sure the area is clear when

moving the pipe. All bystanders must be kept at a safe

distance. Rotate the pipe slowly, and carefully lower it

into position.

Never release the vacuum while the load is being lifted.

Make sure the pipe is properly supported before releasing

the vacuum.

KEEP LOADS LOW

Do not lift loads higher than necessary. Always keep loads

close to the ground when possible. Never leave a suspended

load unattended. Always lower the load to the ground when

not in use. Never attempt to lift pipe with rope around it.

You will not be able to get the proper vacuum to safely lift.

Remove the rope or reposition the pad away from the rope.

LIFT PIPE NEAR CENTER

Lift the pipe as close to the center as possible to keep the

load balanced. Marking the center of the pipe before lifting

is safe and more efficient, and can speed up the operation.

2. Keep this setting before adjusting the valves again. The

more the valves are open, the faster the rotation speed

will be.

3. Geographical and environmental conditions, the size of

the excavator and the load being lifted will all affect

the rotation speed. Always start out slow and gradually

increase the rotation speed.

NOTICE

Do not exceed 26 GPM (98.4 LPM) or 3600 psi (248.2 bar).

Exceeding 26 GPM (98.4 LPM) or 3600 psi (248.2 bar) may

damage rotator and void your warranty.

ROTATE THE LIFTER

1. Make sure the area is clear of any bystanders or

obstacles.

2. Slowly rotate the vacuum lifting system in each

direction for a recommended minimum of 30 rotations.

This will bleed the air out of the hydraulic system so it

can be rotated smoothly and safely. Never operate at

full pressure.

HYDRAULIC SERIES

On fully hydraulic models there are 2 additional hoses to run

the motor.

1. Connect these 2 hoses (without ﬂow control valves)

to the auxiliary lines.

2. Set excavator controls to 1-way or hammer mode.

AUXILIARY HYDRAULICS

For the auxiliary hydraulics running the drive, recommended

operating pressure is 3000 psi/20.68 MPA. Pump capacity

should be 10.6 to 23.8 GPM.

OPERATION

OPERATING TIPS

The following information does not include all conditions that

may be encountered in standard operations, but is intended

to supplement any operational and safety training (which is

the responsibility of the owner or contractor). Contact your

Vacuworx representative for additional training information.

Before operating this equipment, read the entire Operator’s

Manual and become familiar with the operating controls and

their functions.

BEFORE STARTING THE UNIT

1. Perform all the daily checks in the maintenance section

before starting the engine. See Daily Maintenance

Checks in the full Operation Manual.

2. Once attached, do not start engine until unit has been

lowered onto a pipe. If pipe is not available, block the

vacuum pad hole with a piece of cardboard to prevent

dirt from entering the vacuum reservoir until vacuum

is built.

STARTING THE ENGINE (GLOW PLUG ON MACHINE)

1. If the temperature is 40°F (4°C) or below, push

and hold the glow plug button (Fig. 1-3, 1) for 10

seconds. The glow plug indicator light (Fig. 1-3, 2)

will illuminate when the glow plug button is pushed.

2. Turn the key (Fig. 1-3, 1) to the right to the START

position. Once the engine starts, release the key.

Fig. 1-3

3. If any of the red lights on the switch panel (Fig. 1-3,

2) light up, shut the engine off, determine what the

problem is, and repair it before operating lifter.

The engine speed is preset at the factory. Do not attempt to

adjust the engine speed. Tampering with the engine speed

will void the warranty on the engine and pump.

STARTING THE ENGINE (GLOW PLUG ON KEY SWITCH)

4. If the temperature is 40°F (4°C) or below, turn the

engine starting key clockwise to GP and hold for 10

seconds. After 10 seconds, it is safe to start the engine.

VACUUM GAUGES

Always position lifter so that the operator can see both the

lifter and pad gauges.

The reservoir gauge should always read in the green range

(Fig. 1-4, 1) when operating. If the gauge is in the yellow

range (Fig. 1-4, 2), lower the load and allow the vacuum to

build up in the reservoir. We recommend you do not use the

lifter below -18 inHg (-61 kPa) of vacuum. If the gauge drops

into the red range (Fig. 1-4, 3), immediately stop, determine

what the cause is, and correct it before continuing.

Fig. 1-4

NOTE: When working in extreme altitudes, please contact

Vacuworx Technical Service +1-918-259-3051 for additional

information.

The gauge on the vacuum pad always reads zero until

vacuum has been activated. When vacuum is activated, the

pad gauge should build to the green range. If it does not,

check to see if the pad is sealing properly on the material.

operation RC SERIES

1 2

RC SERIES operation

WIRELESS REMOTE TRANSMITTER

OPERATION (PRODUCTION)

TURNING ON THE REMOTE

The wireless remote transmitter should be located in a

convenient place inside the cab.

1. To turn on hold red button (Fig. 1-5, 1), then hold green

button (Fig. 1-5, 2), then release red button and green

button in succession.

Fig. 1-5

STARTING THE LIFTER ENGINE

2. Make sure the remote is on (may take up to 30 seconds

to sync with the lifter). When sync is complete, the

green or amber light will come on the lifter. Leave the

key in the off position. Press and hold the bottom left

button (Fig. 1-5, 3).

LIFTING AND RELEASING LOADS

3. To lift load hold green button (Fig. 1-5, 2) for 1-2

seconds to create vacuum on the pad. Monitor gauge

until it reaches green area. Then it is safe to lift the load.

4. To release load hold top 2 circle shaped buttons (Fig.

1-5, 4) simultaneously for 4 seconds to start releasing

vacuum. When gauge hits zero, it is safe to remove pad

from the load.

For safety purposes, there will be approximately a three-second

delay on the release function.

TURNING OFF THE LIFTER

5. Press and hold the middle 2 circle shaped buttons (Fig.

1-5, 5) simultaneously for approximately 5 seconds,

until the lifter’s engine powers down completely.

TURNING OFF THE REMOTE

6. To turn off press the red button (Fig. 1-5, 1) or device

will automatically shut off after 24 hours of inactivity.

7. The wireless remote transmitter and the receiver are

a matched system and can not be used with other

systems.

NOTICE

WIRELESS REMOTE TRANSMITTER

OPERATION (LEGACY)

The wireless remote transmitter should be located in a

convenient place inside the cab.

1. Push the green button (Fig. 1-6, 1) to turn the wireless

remote transmitter on.

Fig. 1-6

2. Press the top left button (Fig. 1-6, 3) to create vacuum

on the pad and lift the load.

3. To release the load, press and hold the top left and the

top right buttons (Fig. 1-6, 3 and 4) at the same time.

For safety purposes, there will be approximately a three-second

delay on the release function.

4. To turn the wireless remote transmitter off, push the red

button (Fig. 1-6, 2).

5. The wireless remote transmitter and the receiver are

a matched system and can not be used with other

systems.

operation RC SERIES

NOTICE

3 4

LIFT A LOAD

Do not activate vacuum when pad is not on material to be

lifted. If pad is not properly placed on material when vacuum

is activated, the vacuum in the reservoir might be lost.

Therefore, watch the pad gauge when activating vacuum.

Shutting off vacuum quickly could prevent vacuum loss and

time loss.

1. Properly position the vacuum pad on the material to be

lifted before activating vacuum.

Fig. 1-7

2. With wireless remote transmitter (Legacy) on, press

the top left button to activate vacuum. With wireless

remote transmitter (Production) on, press the green

button to activate vacuum.

3. Both the reservoir gauge and the pad gauge readings

should be approximately in the same range. Do not

attempt to lift if the gauge is in the red.

4. If the pad gauge does not read in the green, shut off

vacuum and inspect if the pad is correctly sealing on

the load.

5. Slowly lift the load up. If traveling with the load,

always carry it low.

6. Do not lift the load over anyone. When rotating,

always rotate slowly.

RC SERIES operation

Fig. 1-8

7. When load is at the designated spot, slowly lower the

load. Never release the vacuum when the load is off

the ground.

8. When in the correct position, press and hold the top

left and right buttons (Legacy) or top 2 circle shaped

buttons (Production) to release the load. There will be a

3 second delay and then the load will release.

9. Allow sufﬁcient time for vacuum to release before

lifting the vacuum system off of the load.

SHUTDOWN AND STORAGE

When finished, the vacuum lifting system must be properly

shut down and stored.

1. If attached to excavator always store the lifter with

the pad on material. If detaching the lifter from the

excavator, store the lifter on the shipping cradle.

Never store the pad on the ground.

2. If storing on material, slightly tilt the lifter away from

the cab of the excavator. Sometimes the hydraulics can

bleed down and this will keep the lifter from falling off

the material.

3. Turn the engine key switch to the OFF position.

4. Press the OFF button on the wireless remote

transmitter.

5. Make sure doors are attached and in place.

PT1102-004 09/18

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