Vaillant EcoMAX pro 28 E Bedienungsanleitung

For the installer

Flue installation instructions

Air flue duct for use with ecoMAX ecoMAX 613/2 E

ecoMAX 618/2 E

ecoMAX 622/2 E

ecoMAX 824/2 E

ecoMAX 828/2 E

ecoMAX 835/2 E

ecoMAX pro 18 E

ecoMAX pro 28 E

2000225123A-10.02

OVERVIEW

PART 2 CONCENTRIC 80/125

PART 1 Pages 4 - 20

Standard Concentric Systems Ø 60/100

(Aluminium air duct/plastic flue duct)

PART 2 Pages 21 - 40

Optional Concentric System Ø 80/125

(Aluminium air duct/plastic flue duct)

PART 2 CONCENTRIC 80/125 PART 1 CONCENTRIC 60/100

CONTENTS: PART 1 CONCENTRIC 60/100

Page

The air/flue duct must be installed by a suitably

qualified service provider, which is responsible

for observing the relevant specifications,

regulations and standards.

Requirements

Planning the air/flue duct

layout

Regulations and standards to be observed 5

Alternative termination accessories available 6

Maximum flue lengths 9

Installation of the vertical roof duct 15

Installation of the horizontal air/flue duct 11

Fitting air/flue duct extensions

Installation of the sliding sleeve

How to add extensions 18

How to install elbows 19

PART 1 CONCENTRIC 60/100

REQUIREMENTS

Regulations and

standards to be

observed

☞Vaillant ecoMAX boilers are

certified as heating boilers with

corresponding flue systems

according to EC Directive

90/396/EEC on gas-fired

devices. This installation manual is

covered by this certification and is

referred to in the design approval

test certificate.

☞These instructions should be read

in conjunction with the instructions

for installation and servicing

supplied with the boiler.

☞Ensure also that all legislation,

rules, regulations and directives

mentioned in the installation

instructions are observed.

☞The installation of the boiler and

its flue must be carried out by a

competent person who is

registered with CORGI (The

Council for Registered Gas

Installers).

☞The installation of the boiler and

flue must be in accordance with

the Gas Safety (Installation and

Use) Regulations 1998 and the

Building Regulations and

BS 5440 Part 1.

☞The requirements for flue

termination detailed in the boiler

installation instructions must be

observed.

☞Two types of flue system are

available for ecoMAX boilers. The

standard concentric flue system

(100 mm outside diameter) and a

larger diameter concentric system

(125 mm outside diameter) which

allows longer air/flue duct lengths

to be achieved.

☞The air/flue duct operates at very

low temperatures therefore no

clearance is necessary between

the air duct and adjacent

services.

☞Ensure while installation work is

being carried out that no debris

such as swarf, filings or fragments

of mortar are allowed to remain

in the air/flue duct.

Optional connection accessories

Offset section

Telescopic extension

440 mm - 690 mm Ø 60/100

PLANNING THE AIR/FLUE DUCT LAYOUT

Alternative termination accessories available

Air/flue duct extensions, concentric

470 mm - Ø 60/100

Air/flue duct extensions, concentric

970 mm - Ø 60/100

Air/flue duct extensions, concentric

1970 mm - Ø 60/100

Bends (PP), concentric (pack of 2)

45° - Ø 60/100

Elbow, concentric

87° - Ø 60/100

Flue support clips (pack of 5), Ø 100

Sliding sleeve (PP) Ø 60/100

Adjustable roof tiles for pitched roof

303 900 = Vertical air/flue duct (black)

303 930 = Horizontal air/flue duct

Accy. No.

303 930 303 900

303 919

303 906

303 902 x

303 903 x

303 905 x

303 911 x

303 910 x

303 921 x

303 915 x

009076 black x

PART 1 CONCENTRIC 60/100

PLANNING THE AIR/FLUE DUCT LAYOUT

Fig. 1.1: Extensions, Ø 60/100

Fig. 1.3: Flue support clips, Ø 100/Ø 80

Flue support clips, Ø 100 (pack of 5)

Vaillant Accy. No.: 303 921

☞Use one clip per extension to

support the air/flue duct.

Fig. 1.2: Elbow joints, Ø 60/100

Elbow, 87°, Ø 60/100

Vaillant Accy. No.: 303 910

Bends, 45° (pack of 2),

Ø 60/100

Vaillant Accy. No.: 303 911

Air/flue duct extension 470 mm

Ø 60/100

Vaillant Accy. No.: 303 902

Air/flue duct extension 970 mm,

Ø 60/100

Vaillant Accy. No.: 303 903

Air/flue duct extension 1970 mm,

Ø 60/100

Vaillant Accy. No.: 303 905

GU_LAZ 70/0

GU_LAZ 72/0

440 – 690

Fig. 1.4: Telescopic extension, Ø 60/100

Telescopic extension (PP), Ø 60/100

440 mm - 690 mm

Vaillant Accy. No.: 303 906

PLANNING THE AIR/FLUE DUCT LAYOUT

155

Fig. 1.6: Sliding sleeve, Ø 60/100

Sliding sleeve (PP), Ø 60/100

Vaillant Accy. No.: 303 915

290 – 374

33 – 56

Fig. 1.5: Offset section, Ø 60/100

Offset section, Ø 60/100

Vaillant Accy. No.: 303 919

303919_IAx

Fig. 1.8: Flat roof penetration collar

GU_LAZ 42/0

Flat roof penetration collar

Vaillant Accy. No.: 009 056

Fig. 1.7: Adjustable roof tile for pitched roof

Adjustable roof tile for pitched roof

Vaillant Accy. No.: 009 076 (black)

GU_LAZ 41/0

PART 1 CONCENTRIC 60/100

PLANNING THE AIR/FLUE DUCT LAYOUT

Maximum flue lengths for use with ecoMAX

Maximum flue length

LAS Euro B/S 074/0

Fig. 1.5 Fig. 1.6

Accessories Accy. No.

Vertical

flue systems

303 900 Max. permitted

concentric

flue length

Horizontal

flue systems

303 930 Max. permitted

concentric

flue length

12.0 m

8.0 m

incl.

1 elbow 87°

828/2 E 835/2 E pro 18 E

pro 28 E

10.0 m 7.0 m 10.0 m

8.0 m

incl.

1 elbow 87°

4.0 m

incl.

1 elbow 87°

10.0 m

incl.

1 elbow 87°

824/2 E

9.0 m

7.0 m

incl.

1 elbow 87°

613/2 E

618/2 E

622/2 E

ecoMAX

of which no more than 5 m lie in exposed position.

Maximum length of flue is reduced by 1.0 m for each additional 90° elbow

Maximum length of flue is reduced by 0.5 m for each additional 45° elbow

of which no more than 5 m lie in exposed position.

Maximum length of flue is reduced by 1.0 m for each additional 90° elbow

Maximum length of flue is reduced by 0.5 m for each additional 45° elbow

INSTALLING THE AIR/FLUE DUCT SLIDING SLEEVE

Fig. 2.0: Installing the sliding sleeve

3 1 24

567

Schiebemuffe_neu

INSTALLING THE

AIR/FLUE DUCT SLIDING

SLEEVE

☞NOTE:

For installations where there is in-

sufficient movement to allow fitting

of the flue into flue outlet, a slid-

ing sleeve (Accy. No. 303 915) is

available. When using the sliding

sleeve both the air and flue ducts

of the last extension must be

shortened by a further 95 mm.

• Push the sliding sleeve (1) over the

cut end of the flue duct (2).

• Place the air duct clamp (7) over

the air duct.

• Pull back the sliding sleeve so that

it engages into the socket (3) of

the boiler (4). Ensure that the

sliding sleeve penetrates the

socket such that there is at least

20 mm engagement at both ends

of the sliding sleeve.

• Fit the air duct clamp over the air

ducts (5and 6) of the

extension/terminal and boiler

outlet. Close the snap clamp.

• Drill two holes 3 mm diameter

through the air duct clamp (the

centre of the holes should be 6

mm from the edge of the clamp).

Ensure that the drill does not

penetrate the inner flue duct.

Screw the air duct clamp to the

air duct of the sleeve using the

screws provided.

• Complete the installation of the

flue as detailed in these

instructions.

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