Vaillant VWZ MPS 40 Bedienungsanleitung

VWZ MPS 40

Installation instructions

VWZ MPS 40

Installation instructions

For the competent person

Instructions for use

For the operator

1 Safety .....................................................................17

1.1 Symbols used..........................................................17

1.2 Qualiﬁcations...........................................................17

1.3 General safety advices............................................17

1.4 Intended use ...........................................................17

1.5 Regulations (directives, laws, standards)................18

2 Notes on the documentation................................19

2.1 Observe other applicable documents......................19

2.2 Storing documents ..................................................19

2.3 Validity of the instructions........................................19

3 Description of the product ...................................19

3.1 Product structure.....................................................19

3.2 Type designation and serial number .......................19

3.3 Data plate description .............................................19

4 Mounting and installation.....................................20

4.1 Preparing the mounting and installation..................20

4.2 Mounting the product ..............................................21

4.3 Hydraulic installation ...............................................21

4.4 Different conﬁgurations ...........................................22

4.5 Passage and routing of the temperature sensor

cable........................................................................23

5 Start-up ..................................................................23

5.1 Purging the appliance .............................................23

5.2 Installing the casing.................................................24

5.3 Handing over the product to the user......................24

5.4 Spare parts..............................................................24

6 Decommissioning .................................................24

7 Recycling and disposal ........................................24

8 Technical data .......................................................24

9 Customer service..................................................24

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SAFETY

1 Safety

1.1 Symbols used

The warning notes are classiﬁed in

accordance with the severity of the possible

danger using the following warning signs and

signal words.

Warning

symbol Explanation

aDanger!

Immediate danger to life or risk

of severe personal injury.

aWarning!

Risk of minor personal injury.

bCaution!

Risk of material or

environmental damage.

1.2 Qualiﬁcations

Any work carried out must be by suitably

qualiﬁed personnel.

►Incorrect installation can cause damage to

the unit, to the site or injury to others.

1.3 General safety advices

1.3.1 Danger to life due to missing

or not properly working safety

devices

Missing safety devices can cause life-

threatening scalding and other injuries, for

example by burst pipes.

The information contained in this document

do not show all schemes required for a

professional installation of safety devices.

►Install the necessary safety devices in the

system.

►Inform the user about the function and

location of safety devices.

►Observe the relevant national and

international laws, standards and

guidelines.

1.3.2 Risk of material damage by

additives in the heating water

Frost and corrosion protection agents can

cause changes to seals, noise during heating

mode and may lead to other consequential

damage.

►Do not use any unsuitable frost or

corrosion protection agents.

1.3.3 Risk of material damage caused

by unsuitable tools

The use of unsuitable tools or improper use

thereof may cause damage, such as gas or

water leaks.

►When tightening or loosening threaded

connections, always use suitable opened

spanners, but do not use pipe wrenches,

extensions, etc.

1.3.4 Risk of structural damages by

escaping water

Incorrect installation can cause leakages.

►Make sure there are no stresses in the

hydraulic lines.

►Correctly position the seals.

1.4 Intended use

The product is a state-of-the-art product

which has been constructed in accordance

with recognised safety regulations.

Nevertheless, there is still a risk of injury or

death to the user or others or of damage to

the product and other property in the event

of improper use or use for which it is not

intended.

This product can be used by children

over eight years old and also by persons

with limited physical, sensory or mental

capabilities or insufﬁcient experience and/

or knowledge if they are supervised or have

been provided with instructions on how to

safely use the product, and they understand

the risks resulting from using the product.

Children must not play with the product.

Cleaning and user maintenance work must

not be carried out by children unless they are

supervised.

0020153953_05 - 03/15 - Vaillant

SAFETY

Intended use includes the following:

►observing the included operating,

installation and maintenance instructions

for this product and any other parts and

components of the system

►installing and ﬁtting the product in

accordance with the product and system

approval

►complying with all of the inspection and

maintenance conditions listed in the

instructions.

The appliance should be installed in a place

where it will not be exposed to damp or

water splashes. Comply with the electrical

protection index (IP) shown in the technical

data.

Any other use than the use described in the

instructions at hand or any use extending the

described use is not intended.

Any direct commercial or industrial use is

also deemed to be improper.

1.5 Regulations (directives, laws,

standards)

►Please observe the existing national rules

and regulations, standards, laws and

guidelines.

0020153953_05 - 03/15 - Vaillant 19

NOTES ON THE DOCUMENTATION

2 Notes on the documentation

2.1 Observe other applicable documents

►Observe absolutely all operating and installation

instructions enclosed with the product, for the various

parts and components of the system.

2.2 Storing documents

►Pass these instructions and all other applicable

documents to the system user.

The system user should retain these instructions so that

they are available when required.

2.3 Validity of the instructions

These instructions apply exclusively to:

Product Article number

VWZ MPS 40 0020145020

3 Description of the product

3.1 Product structure

D E

1 Sleeve for temperature

sensor

(temperature sensor VR

10 not supplied)

A Connector 1"

B Connector 1"

C Connector 1"

D Connector 1"

E Connector 1"1/4

F Connector 1"1/4

3.2 Type designation and serial number

Data plate location:

1 Data plate

The type designation and the serial number are shown on

the data plate.

3.3 Data plate description

The data plate certiﬁes the country where the product is

intended to be installed.

The data plate contains the following data:

Abreviation/

symbol Description

Country code: "UK" Country where the product is

intended to be installed

Serial-no Commercial name of the product

and its serial number

Code Product code of the appliance

PMS Central heating maximum pressure

0020153953_05 - 03/15 - Vaillant

MOUNTING AND INSTALLATION

4 Mounting and installation

iNotes

All the drawings dimensions are shown in mm.

4.1 Preparing the mounting and

installation

4.1.1 Delivery and installation on site

4.1.1.1 [product] unpack

►Remove the product from its box.

►Remove the protective ﬁlm from all parts of the product.

4.1.1.2 Check scope of delivery

►Please check the scope of delivery for completeness.

►1 Hydraulic module + 3 plug 1" + 1 plug 1"1/4

►1 accessories bag

►1 bag of documents (1 operating and installation)

4.1.2 Observing distances and mounting

clearances

4.1.2.1 Product and connection dimensions

360

720

350

637

87 101

632

180 180

212 220

140 440 100 100

140 440

4.1.2.2 Distance to inﬂammable parts

►Make sure that no item that can easily catch ﬁre is in

direct contact with the components, which may reach a

temperature greater than 80°C.

►Make sure that there is a minimum distance of 200 mm

between items that can easily catch ﬁre and the hot

surfaces.

4.1.2.3 Mounting clearances

►Ensure the distances indicated on the diagram.

This will ensure that the connections to the water can be

accessed and inspected.

Additional clearances around the appliance may be

advantageous for its installation and maintenance.

200

mini. 200

mini.

150

mini.

>600*

180

Notes

* Clearance necessary for the installation or

maintenance of the appliance.

0020153953_05 - 03/15 - Vaillant 21

MOUNTING AND INSTALLATION

4.1.3 Considering the product location

4.1.3.1 Surrounding conditions

►Do not install the product above another product that

could damage it (for example, above a cooker that might

emit steam or grease) or in a room, which has a lot of

dust in the atmosphere which is corrosive.

►Make sure that the room where you want to ﬁt the

product is sufﬁciently protected against frost.

4.1.3.2 Properties of the mounting surface

►Before choosing a site for the product, carefully read

the safety warnings and instructions in the operating

instructions and installation instructions.

►Ensure that the wall to which the product will be mounted

on is structurally safe in order to support the weight of the

product.

4.2 Mounting the product

4.2.1 Removing the casing

1 Front casing

►Remove the front casing (1).

4.2.2 Wall-mounting of the product

Danger!

Danger to life if the load-bearing

capacity of the fixing elements

used is insufficient!

If the fixing elements do not have

sufficient load-bearing capacity, the

product can come loose and fall

down.

►When fitting the product, ensure

that the fixing elements have a

sufficient load-bearing capacity.

►Determine the assembly location.

►Drill the holes to receive the fastenings (see chapter 4.1).

►Fix the hanging bracket on the wall.

1 Hanging bracket

►Lifting the product into position, lean the top of the product

slightly to the wall and position just above the hanging

bracket.

►Lower the product slowly and engage onto the hanging

bracket.

►This product is for internal installation only.

4.3 Hydraulic installation

Caution!

Risk of damage caused by con-

taminated lines!

Foreign bodies such as welding

remnants, sealing residue or dirt in

the supply lines can cause damage

to the product.

►Flush the supply lines thoroughly

before installation.

0020153953_05 - 03/15 - Vaillant

MOUNTING AND INSTALLATION

Caution!

Risk of damage caused by heat

transfer when soldering.

Heat that is transferred during sol-

dering can cause damage

(expanded) polypropylene around

hydraulic module and to the seals in

the service valves.

►Protect (expanded) polypropylene

of hydraulic module.

►Do not solder the connection

pieces if the connection pieces

are screwed to the service valves.

Caution!

Risk of damage due to corrosion.

If plastic pipes that pass oxygen are

used in the heating installation, this

may corrode or sludge up the

appliance’s heating circuit or the

appliance itself.

►If you use plastic pipes that pass

oxygen in the heating installation,

add a corrosion inhibitor to the

circuit water.

1 Connector G1"

2 Connector G1"

3 Connector G1"

4 Connector G1"

5 Connector G1"1/4

6 Connector G1"1/4

►Only use the original seals supplied with the appliance.

►Connect the heating circuit as speciﬁed.

4.4 Different conﬁgurations

4.4.1 Case No 1

4.4.2 Case No 2

4.4.3 Case No 3

0020153953_05 - 03/15 - Vaillant 23

START-UP

4.4.4 Case No 4

1 Heat pump

2 Boiler

3 Heating

4 Plug

4.5 Passage and routing of the

temperature sensor cable

iNotes

The temperature sensor (VR 10) is not supplied.

It must be ordered separately.

iNotes

The temperature sensor cable must be passed

through the hole provided for this purpose.

1 Temperature sensor

housing

2 Temperature sensor

cable

3 Temperature sensor

cable passage

iNotes

The temperature probe must be assembled

using thermal paste for good heat transfer.

5 Start-up

►For ﬁlling, refer to the installation instructions of the heat

pump.

►Check the electrical and water installation.

►Check all connections for leaks.

►Purge your heating system.

5.1 Purging the appliance

1 Air vent

►Open the air vent (1), when ﬁlling the heating circuit with

water.

►Close the vent as soon as water ﬂows (repeat the

operation several times if necessary).

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