VALCO MELTON MCP-8I Bedienungsanleitung





©ValcoCincinnati,Inc.|411CircleFreewayDr.|Cincinnati,OH45246|USA

www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

TableofContents

HowtoInstallaNewSensorModule...............................................................................3



HowtoUpdatetheMCP-8I’sSoftwareViaUSB...............................................................4



HowtoPerformaSystemSettingsBack-Up................................................................5



HowtoPerformaSystemSettingsRestore.................................................................6



JamWindowDetailsExplained........................................................................................7



UnderstandingJamWindowGraphics.........................................................................7



WindowDisplayConditions...................................................................................................7

WindowDisplayGraphics......................................................................................................8

InspectionDetailsExplained..........................................................................................10



UnderstandingInspectionWindowGraphics.............................................................10



MeasuredPatternLength....................................................................................................10

PatternIndex.......................................................................................................................10

EarlyandLateStartTolerances..........................................................................................11

EarlyandLateEndTolerances...........................................................................................11

GluePatternAnimationTypes.............................................................................................11

VolumeAnimation...............................................................................................................15

PatternToleranceExamplesandExplanations.........................................................16



GlueLineStartEarly&LateTolerances.............................................................................16

GlueLineEndEarly&LateTolerances..............................................................................17

GapTolerance.....................................................................................................................18

GluePatternCorrectionExplained.............................................................................20



WhatistheGluePatternCorrection?..................................................................................20

HowdoesGlueCorrectionWork?.......................................................................................20

UseValvePattern/ParametersExplained..................................................................24



WhatarethedifferentUseValveParametersModes?.......................................................24

ConfiguringtheLinkedSensorfor“Auto-Learning”.............................................................25

WhathappenswhentheSensorisLinkedtoaValveinAutoGlue.....................................26

AnalogSensorReferenceModes...............................................................................27



Whatarethedifferenttypesofreferencemodes?..............................................................27

Alarms........................................................................................................................28



ConfiguringtheControl’sInspectionAlarmModes.............................................................28

EnablingtheAlarm’sfortheSensorChannel......................................................................29





©ValcoCincinnati,Inc.|411CircleFreewayDr.|Cincinnati,OH45246|USA

www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

MarkingValveSystemSettings...........................................................................................32

SystemDiagnosticWindowDetailsExplained...............................................................34



VersionTabDetails.............................................................................................................34

VoltageTabDetails.............................................................................................................34

Interface/CommunicationTabDetails.................................................................................35

ScannerTabDetails............................................................................................................35

TipSealerTabDetails..........................................................................................................35

I/OTabDetails....................................................................................................................36

FrequentlyAskedQuestions..........................................................................................37



HowtoUpdateInspectionTolerances........................................................................37



HowtoConfiguretheVolumeTolerances..................................................................39



HowtoLearnanUngluedSample(LearntheReference).........................................40



HowtoLearnaGluedSample...................................................................................41



HowtoCleartheInspectionCounters........................................................................42



HowtoChangetheLearnWaitPromptTimeout........................................................43



HowtoEnable/DisableVolumeInspection(AnalogSensorsOnly)...........................44



HowtoChecktheLastFailedProduct’sSignalDatausingtheInspectionDiag.......46



HowtoSavetheSensor’sDatatoSendforAssistance............................................48



HowtoDeterminetheSensor’sSignal‘Delta/Range/Amplitude’...........................50



HowtoEliminateFalseTriggers.................................................................................52



HowtoConfiguretheCGSSensorforaContinuousGluingApplication...................54



HowtoIgnoreProductFailuresBelowaCertainSpeed............................................55



HowtoConfigureExternalLearnTrigger...................................................................57



HowtoConfigureMachineInterface..........................................................................59



UsingtheMCP-8ISimulator...........................................................................................60



RevisionNotes:...............................................................................................................63











©ValcoCincinnati,Inc.|411CircleFreewayDr.|Cincinnati,OH45246|USA

www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

HowtoInstallaNewSensorModule



1. PowerOFFtheMCP-8IControlUnit,andwaitforafewminutesforallofthecircuitsto

properlydischarge.

2. Removethe‘MCP-8I’sDisplayCover’byunscrewingthe4retainingscrewsholdingitin

placetothecontrol’sbaseassembly.



Figure1:MCP8IOverlayScrewLocations

3. Insertthe‘SensorModule’intothenextavailableemptyslot.



Figure2:InsertedSensorModule

4. Replacethe‘MCP-8I’sDisplayCover’usingtheattached4retainingscrews.



Note1–ItisadvisedthatthepersoninstallingtheSensorModule,useaelectronicgrounding

straptoeliminatepossibleelectronicdamageduetostaticdischarge.



Note2–ItisnotadvisedtoremoveaSensorModuleandreplaceitwithanotherinthesameslot.





©ValcoCincinnati,Inc.|411CircleFreewayDr.|Cincinnati,OH45246|USA

www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

HowtoUpdatetheMCP-8I’sSoftwareViaUSB



ItisALWAYSadvisedtoperforma‘SystemSettingsBackup’beforeapplyinganyupdatein

casethereareissuesandthecurrentcontrolsettingsarelost.



1. Preforma‘SystemSettingsBackup’.Checkhereforinstructions.

2. Afterperforminga‘SystemSettingsBackup’,powerOFFthecontrol.

3. InserttheUSBStickwiththeSoftwareUpdateintotheControl’sUSBPort.

4. PowerONthecontrolandwaitafewminutesfortheupdateprocesstocomplete.

Note–Thecontrol’sscreendisplaywillturnonaftertheupdateiscompleted.

5. TheUSBStickcanberemovedfromthecontrolaftertheupdateprocessiscomplete.

Note–Ifthecontrolisnotbehavingproperlyaftertheupdate,a‘SystemSettingsRestore’

shouldbeperformedtoensurethecorrectsettingsarebeingused.

Checkhereforinstructions.



 





©ValcoCincinnati,Inc.|411CircleFreewayDr.|Cincinnati,OH45246|USA

www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

HowtoPerformaSystemSettingsBack-Up



1. Navigatetothe‘ArchiveWindow’bypressingthebuttonlabeled‘ARCHIVE’onthemain

functionbarlocatedatthebottomofthescreen.



Figure3:NavigatetoArchiveWindow

2. Pressthebuttonlabeled‘BACKUP’.



Figure4:Select"Backup"Key

3. Akeyboardwillappearfortheusertoenterthenamethatthesettingsfilewillbenamed.

Typically,membersofTechnicalServiceandEngineeringnamethemusingtheirinitialsas

partofthenametoidentifywhoperformedthebackup.Afterthedesiredfilenameisentered,

pressthebuttonlabeled‘BACKUP’tocomplete.



Figure5:InsertBackupName&Save

Note–WhenaUSBStickisintheMCP-8I’sUSBPort,thedesireddirectoryshouldbeselected

beforeperformingthebackup.Ifthelastbuttononthetoolbarislabeled‘TOUSB’thecontrols

internalSDCardDirectoryiscurrentlyselected,andbackupswillbesavedtotheSDCard.Ifthe

lastbuttononthetoolbarislabeled‘TOSD’theUSBSticksDirectoryiscurrentlyselected,and

backupswillbesavedtotheUSBStick.

 





©ValcoCincinnati,Inc.|411CircleFreewayDr.|Cincinnati,OH45246|USA

www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

HowtoPerformaSystemSettingsRestore



1. Navigatetothe‘ArchiveWindow’bypressingthebuttonlabeled‘ARCHIVE’onthemain

functionbarlocatedatthebottomofthescreen.Selectthesettingsbackupfilethatyouwish

torestoreandthenpressthebuttonlabeled‘RESTORE’.



Figure6:ArchiveWindowRestore



2. Confirmthe‘SettingsRestore’bypressingthebuttonlabeled‘Yes’.

Note–Allcurrentdataonthecontrolwillbelostandoverwrittenanditcannotberecovered

afterwards.Beforeperformingasystemrestore,itwouldbesafertoperformabackupfirst.



Figure7:SettingsRestoreOverwriteWarning



Note–WhenaUSBStickisintheMCP-8I’sUSBPort,thedesireddirectoryshouldbeselected

beforecontinuing.Ifthelastbuttononthetoolbarislabeled‘TOUSB’thecontrolsinternalSD

CardDirectoryiscurrentlyselected,andsavedbackupsareloadedfromthere.Ifthelastbutton

onthetoolbarislabeled‘TOSD’theUSBSticksDirectoryiscurrentlyselected,andsaved

backupsareloadedfromthere.

 





©ValcoCincinnati,Inc.|411CircleFreewayDr.|Cincinnati,OH45246|USA

www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

JamWindowDetailsExplained

UnderstandingJamWindowGraphics



WindowDisplayConditions



TheJamWindowwilllookdifferentbasedonthefollowingconditions:

· GlueStationType



Figure8:GlueStationSetupMenu



· SensorModulesInstalled

· UsingtheInspectionSyncScannerORExternalInspectionLearnInput



Figure9:InspectionSystemSettings

(Sync&ExternalLearnEnable)







©ValcoCincinnati,Inc.|411CircleFreewayDr.|Cincinnati,OH45246|USA

www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

WindowDisplayGraphics

 

·GlobalJamSettingInputBox–isusedtosettheJamDistanceforallJamChannels

atthesametime.Note–EachChannelstillhastobeEnabledandDisabled.Oncethe

DesiredChannelsareEnabled,theGlobalJamSettingwillbetransferred.



Figure10:JamGlobalSettingInputBox

·JamOptionTextDescriptions

o ValveChannelJam

§ ‘V’–IndicatesValveChannel

§ 1–IndicatestheValveIndex

§ ‘Scanner1’–IndicatestheScanner/TriggerInputSelection.



Figure11:ValveJamPrompt

  

o SensorChannelJam

§ ‘S’–IndicatesSensorChannel

§ ‘1’–IndicatestheSensorIndex

§ ‘Int1’–IndicatestheScanner/TriggerInputSelection.

Int1=ScannerthatisconnectedtoSensor1Sensor.



Figure12:SensorJamPrompt

o SyncScannerJam



Figure13:SyncScannerJamPrompt



Note–ThiswillonlybepresentwhentheSyncScannerisEnabledandthe

ExternalLearnisDisabled.



 





www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

ConfigurationExamples



· RegularMCP8I(074xx101),1Sensor,&SyncScanner



Figure14:JamWindowRegularMCP8I(074xx101),

1Sensor,SyncScanner

· TipSealerMCP8I(JTS0134),1Sensor,&ExternalLearnEnabled



Figure15:JamWindowTipSealerMCP8I(JTS0134),

1Sensor,&ExternalLearn









www.valcomelton.com|TEL:(1)513-874-6550|FAX:(1)513-874-3612

Doc.IS0xxx

Rev.04|Date:August25,2021

MCP-8IQuickStartGuide

InspectionDetailsExplained



UnderstandingInspectionWindowGraphics



Onthe‘InspectionWindow’thedisplayedpatterngraphiccontainsusefulrelativetothe

inspectionprocessandanalysis.



Figure16:InspectionWindow



MeasuredPatternLength



TheMeasuredPatternLengthisdisplayedinthecenteroftheGlueInspectionGraphic,above

theGluePatternAnimation.



Figure17:GluePatternGraphic(PatternLength)



PatternIndex



ThePatternIndexisdisplayedinthecenteroftheGluePatternAnimationthatisdrawnontop

oftheGlueInspectionToleranceGraphic.



Figure18:GluePatternGraphic(PatternIndex)



Inhaltsverzeichnis

Andere VALCO MELTON Steuereinheit Handbücher

VALCO MELTON

VALCO MELTON MCP-8 Bedienungsanleitung

Beliebte Steuereinheit Handbücher anderer Marken

Festo

Festo Compact Performance CP-FB6-E Stücklistenhandbuch

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung

JS Automation

JS Automation MPC3034A Bedienungsanleitung

JAUDT

JAUDT SW GII 6406 Series Kurzanleitung

Spektrum

Spektrum Air Module System Bedienungsanleitung

BOC Edwards

BOC Edwards Q Series Bedienungsanleitung

KHADAS

KHADAS BT Magic Bedienungsanleitung

Etherma

Etherma eNEXHO-IL Bedienungsanleitung

PMFoundations

PMFoundations Attenuverter Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

Eaton Powerware Series Bedienungsanleitung

WAGO

WAGO 750-407/040-000 Bedienungsanleitung

Sony

Sony CCU-590 Bedienungsanleitung

Graco

Graco 25D614 Bedienungsanleitung

Task Force Tips

Task Force Tips YE-RF-900 Programmierhandbuch

Shini

Shini SPV-U Series Bedienungsanleitung