Valor Valor Legend Ultra 837 AN Kurzanleitung

Figure 2. Removal of lower front

casting.

Figure 1. Removal of ignition bar

knob.

Safety Upgrade Instructions

These instructions are for the

Valor Legend Ultra

(Model 837 AN and 837 AP)

Important: Switch the appliance off, isolate the gas supply to the appliance and

ensure that the appliance is completely cool before continuing any further.

1. Removal of Fascia

Cast Iron Fascia

1. Unscrew and remove the ignition bar knob

(See figure 1).

2. Remove the lower front casting by lifting and

pulling forward (See figure 2).

3. Remove two screws located behind the upper

decorative casting (See figure 3).

4. Remove the Fascia by gentle pulling the top of

the fascia forward. Two retaining clips hold the

top of the fascia. Once clear of these the fascia

can be lifted clear of the lower bottom fascia

brackets (See figure 4)

3002783/01

Date: June 2002.

Safety Upgrade Instructions

Page 2

Figure 4. Fascia Removal on Cast Iron and

Standard fascia.

Figure 3. Removal of Screws on cast Iron fascia.

Standard fascia – three

or four sided.

1. Unscrew and remove

the ignition bar knob

(See figure 1).

2. Remove the Fascia by

gentle pulling the top

of the fascia forward.

Two retaining clips

hold the top of the fascia. Once

clear of these the fascia can be

lifted clear of the lower bottom

fascia brackets (See figure 4).

Safety Upgrade Instructions

Page 3

Figure 7. Fitting the locating

racket.

Figure 6. Removal of Bushing.

Figure 5. Removal of Screw from

locatin

bracket.

2. Removal of bushing from ignition bar

For models fitted with a locating bracket (See figure 5)

1. Remove the self-tapping screw from the

ignition bar locating bracket (See figure 5).

2. Place a suitable flat instrument on the

underside of the bushing and lift the bushing

clear of the mounting bracket (see figure 6).

3. Pull the ignition bar forward and clear of the

mounting bracket.

4. Remove bushing from ignition bar by sliding

up around bend and off bar. If bushing is too

tight to slide off, cut off bushing with a utility

knife.

5. With the bushing removed, push the ignition

bar back into the mounting bracket.

6. Replace the locating bracket and secure using

the self-tapping screw removed previously.

For models NOT fitted with a locating bracket

(See figure 5)

7. Place a suitable flat instrument on the

underside of the bushing and lift the bushing

clear of the mounting bracket (see figure 6).

8. Pull the ignition bar forward and clear of the

mounting bracket.

9. Remove bushing from ignition bar by sliding

up around bend and off bar. If bushing is too

tight to slide off, cut off bushing with a

utility knife.

10. With the bushing removed, push the ignition

bar back into the mounting bracket.

11. Position the locating bracket with its sides in

line with those of the mounting bracket (See

figure 7). Mark the position of the hole.

12. Remove the bracket and drill a 3.5mm (1/8

in) hole

13. Reposition the location bracket

and secure using a self-tapping screw.

Safety Upgrade Instructions

Page 4

Figure 8. Gas Valve

3. Replacing the Gas Valve

Refer to figure 8.

1. Loosen the screw attaching the ignition bar to the top of the gas valve.

2. Lift the ignition bar clear of the gas valve spindle.

3. Supporting the elbow with a wrench, unscrew the nut to the inlet elbow on the gas

valve.

4. Unscrew the pilot line nut from the gas valve. Pull the pilot line clear of the valve.

5. Unscrew and remove the thermocouple

nut connecting the thermocouple to the

interrupter block at the base of the gas

valve.

6. Remove the microswitch leads from

the interrupter block. Do not pull on

the leads. Grip the terminals close to

the interrupter block and gently pull

the leads clear of the interrupter block.

This will avoid damage to the leads.

7. Unscrew and remove the interrupter

block.

8. Supporting the connector with a

wrench, unscrew the pipe nut below

the thermostat valve.

9. Unscrew and remove the brass nut at

the top of the gas valve.

10. The gas valve can now be removed.

11. Supporting the elbow, unscrew and

remove the nut holding the thermostat

pipe to the elbow.

12. Place the old valve away from the

work area.

13. Obtain the replacement gas valve and

fit to the appliance in reverse to

above.

When fitting the new valve it may be easier if the screws at the top of the

regulator support bracket are loosened. These screws must be tightened after

fitting the new gas valve.

Safety Upgrade Instructions

Page 5

Figure 10.Battery Replacement

Figure 9. Microswitch arm location

Important Note:

When connecting the ignition bar to

the top of the gas valve it is important

that the arm of the microswitch is

behind the ignition arm (See figure 9).

Ensure that when the ignition bar is

depressed the microswitch arm does

not pass over the top of the ignition

arm. If it does, or appears likely to

during future use, then the angle of the

ignition arm must be adjusted. Only

make the adjustment if absolutely

necessary. Do not overbend the

ignition arm.

The screw at the base of the ignition

bar must be against the ‘D’ flat on the gas valve spindle.

4. Replacing the electronic spark generator battery

Refer to figure 10.

1. Remove the battery from the electronic spark generator. To do this simply grip the

battery at the left hand side, lift and pull to the left.

2. Remove the old battery from the work area.

3. Obtain a new battery

and fit this into the

electronic spark

generator. To do this

hold the battery so

that the positive

terminal is towards

the rear of the

appliance. Slide the

battery in from the

left side. When the

battery stops sliding

push it down so that

it locates against the

left-hand retainer.

Safety Upgrade Instructions

Page 6

Figure 11. Relief panels

5. Relief Panel operation

The relief panels on the underside of the firebox should be held in place by their spring

retainers, but should be capable of opening when the pressure within the firebox becomes

too great.

•To check the operation of the

relief panels push them down

from inside the firebox. They

can be accessed behind the

lower ceramic support by first

removing the two cross logs

and front log. (See figure 11).

Push down by 40-50mm and

ensure that they open easily

and freely. There should be

no restriction.

•If there is any restriction or

metallic scrapping sound then

the relief panels may be

coming into contact with the

stop plates. These are located

on the underside of the

firebox behind the relief

panels and are to ensure that

the springs are not over bent

during operation. If the relief

plate is coming into contact

with the stop plate then push

the bottom of the stop plate

towards the rear of the appliance by about 1/8th inch. Try the operation of the relief

plate and ensure that it closes against the base of the firebox. It is Important that

the relief doors operate easily and freely before leaving the

appliance.

Safety Upgrade Instructions

Page 7

Figure 12. Fascia locating

6. Adjusting the height of the ignition bar

When refitting the Fascia it is important that the height of the ignition bar is

adjusted to ensure smooth operation.

The height of the ignition bar can be adjusted to suit the slot in the fire front. The

adjustment must be made before the window is refitted as follows:

1. Locate slots in the fascia over the claws at the sides of the main appliance (figure.

12).

2. Angle the fascia up and turn the ignition bar to test if it will project through the slot

in the fascia.

Safety Upgrade Instructions

Page 8

Figure 13 Ignition bar adjustment screw

3. If the ignition bar does not

locate satisfactorily

through the fascia, loosen

the screw securing the

ignition bar sleeve (figure.

13).

4. Adjust the height of the

ignition bar so that it can

rotate freely through the

slot. Retighten the sleeve

screw.

5. The thermostat wheel

height can be adjusted by

simply sliding it up or

down the spindle and the

tightening the bushing

below so that it is flush

against the wheel (figure

13)

6. Remove the fascia.

Safety Upgrade Instructions

Page 9

Figure 15. Upper rear log

Figure 14. Lower rear log

7. Final Review

Replace the ceramic fuel effect bed as below

1. Place the lower rear

the back of the firebox (See

figure 14).

2. Place the upper rear log on top of

the lower rear log. The pegs in the lower

log locate in the holes in the upper log

(figure 15).

Safety Upgrade Instructions

Page 10

Figure 17. Left cross log

Figure 16. Front log

3. Place the front

the firebox base cover.

Slide the log forward

as far as it will go (See

figure 16).

4. Place the left cross log

(stamped “L” underneath) over the

front and rear logs. Locate the cross

log over the peg in the front log and

into the channel in the rear log (See

figure 17).

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