Vari Lite VL2B Bedienungsanleitung

CONFIDENTIAL: This technical manual is confidential property of Vari-Lite, Inc.

VL2B



and VL2C

™

Spot Luminaire

02.9631.0010

15 Jan 1997



The Automated LightingCompany

Service Manual

ii VARI*LITE® -VL2BAND VL2C™ SPOT LUMINAIRE SERVICE MANUAL

CONFIDENTIAL 02.9631.0010

15 Jan 98

NOTICE

VARI*LITE®, Artisan®, mini-Artisan®, mini-Artisan®2, Artisan®Plus,

mini-Artisan®Plus, VL2®, and VLD®are trademarks owned by Vari-Lite, Inc., 201

Regal Row, Dallas TX 75247 USA. and are registered in the United States and other

countries.

VL1™, VL2B™, VL2C™, VL3™, VL4™, VL5™, VL5Arc™, VL5B™, VL6™,

VL6B™, VL7™, VLM™, APS6™, C3™, SPC-36™, UDM™, AutoTruss™,

SmartDMX™, Smart Repeater™, Series 100™, Series 200™, Series 300™,

DICHRO*WHEEL™, DICHRO*TUNE™, VACU*DEP™, VARI*IMAGE™,

VARI*BEAM™, VARI*LITE Visionary™, and ArtisanVLQ™are also trademarks

owned by Vari-Lite, Inc.

VARI*LITE®products and services are protected by one or more of the following

patents, and other pending patent applications worldwide:

U.S. Patents No. 5,640,061; 5,590,955; 5,590,954; 5,454,477; 5,537,303;

5,432,691; 5,367,444; 5,329,431; 5,307,295; 5,282,121; 5,278,742; 5,209,560;

5,186,536; 5,073,847; 5,031,078; 5,010,459; 4,980,806; 4,972,306; 4,800,474;

4,779,176; 4,709,311; 4,701,833; 4,688,161; 4,602,321; 4,392,187; 4,095,139;

U.S. Design Patents No. D 366,712; D 359,574; D 350,408; D 347,133;

Australia Patents No.673,172; 667,109; 657,152; 652,409; 649,264; 637,343;

618,559; 586,095; 582,305; 580,213; 576,400; 575,271; 571,135; 546,433;

Australia Design Patent Reg. No. 127,644; 126,781;

Canada Patents No. 2,076,171; 2,075,268; 2,070,670; 2,065,774; 2,050,375

2,006,314; 1,293,989; 1,292,379; 1,284,794; 1,276,607; 1,270,675; 1,259,058;

1,181,795;

Canada Design Patents Reg. No. 78,662; 75,750; 73,695; 72,772;

Europe Patents No. 0 586 088; 0 565 218; 0 547 732; 0 534 710; 0 474 202;

0 253 152; 0 253 081; 0 248 974; 0 192 882; 0 140 994; 0 060 068;

France Design Reg. No. 95-1125;

Germany Utility Model Reg. No. G9312884.3; G9314158.5;

German Design Reg. No. M9501553.7; M9407689.8;

Hong Kong Patents No. 965/1990; 285/1987;

Japan Patents No. 2,059,669; 2,055,324; 2,002,168; 1,966,525; 1,889,481;

1,792,721; 1,770,241; 1,742,923; 1,723,825; 1,683,007; 1,533,011;

Japan Design Reg. No. 970,593; 956,262; 947,552;

Korea Patents No. 92,269; 76,310; 47,673; 42,641; 42,640; 42,639;

Korea Design Reg. No. 175,178;

Mexico Patent No. 180,766; 180,687; 180,148; 179,138;

Singapore Patents No. 663/90; 134/87;

Spain Patent No. 2.031.748; 548.328; Design Patents No. 134.458; 134.491;

129.596; 129.595;

Taiwan Patents No. 212,234; 123,393; 61,420; 57,219; 53,673; 52,156; 40,611;

28,275;

United Kingdom Design Reg. No. 2056387; 2056386; 2029499; 2033108; 2042174;

2045352.

VARI*LITE® -VL2BAND VL2CSPOT LUMINAIRE SERVICE MANUAL iii

02.9631.0010 CONFIDENTIAL

15 Jan 98

VL2B

and

VL2C



Spot Luminaire

Service Manual

List of Effective Pages

Page Change

Number Number

Title Page thru xiv 0

1-1 thru 1-20 0

2-1 thru 2-12 0

3-1 thru 3-132 0

4-1 thru 4-96 0

5-1 thru 5-36 0

FO-1 thru FO-5 0

Revision History

BASIC 15 Jan 1998

iv VARI*LITE® -VL2BAND VL2C™ SPOT LUMINAIRE SERVICE MANUAL

CONFIDENTIAL 02.9631.0010

15 Jan 98

(This page intentionally blank)

VARI*LITE® -VL2BAND VL2CSPOT LUMINAIRE SERVICE MANUAL v

02.9631.0010 CONFIDENTIAL

15 Jan 98

Contents

Chapter 1. Introduction

1.1 General Information........................................................................ 1-3

1.1.1 About This Manual ............................................................................ 1-3

1.1.2 Documentation .................................................................................. 1-3

1.1.2.1 Technical Manuals........................................................................ 1-3

1.1.2.2 Technical Bulletins....................................................................... 1-4

1.1.3 Maintenance Philosophy..................................................................... 1-4

1.1.4 Recommended Safety Practices.......................................................... 1-5

1.2 Equipment Description.................................................................... 1-7

1.2.1 VL2B™ luminaire .............................................................................. 1-7

1.2.2 VL2C™ luminaire.............................................................................. 1-8

1.2.3 Dimensions and Weight...................................................................... 1-9

1.2.4 Technical Specifications................................................................... 1-10

1.2.4.1 Description................................................................................. 1-10

1.2.4.2 Programmable Functions............................................................ 1-11

1.3 Location of Major Luminaire Components.................................. 1-12

1.3.1 Head Components............................................................................ 1-12

1.3.2 Electronic Chassis Components........................................................ 1-14

1.4 Photometric Data........................................................................... 1-16

1.5 Principles of Operation.................................................................. 1-17

1.5.1 Operation Overview......................................................................... 1-17

1.5.2 Operation Description...................................................................... 1-17

1.5.2.1 Electronics Components............................................................. 1-17

1.5.2.2 Bulkhead Assemblies.................................................................. 1-19

1.5.3 Data and Power Flow Diagram ........................................................ 1-20

Chapter 2. Installation and Checkout

2.1 Installation....................................................................................... 2-3

2.1.1 Luminaire Hanging............................................................................. 2-3

2.1.1.1 Luminaire-To-Luminaire Distance Requirements.......................... 2-3

2.1.1.2 Clearances.................................................................................... 2-4

2.1.2 Luminaire Packing ............................................................................. 2-5

2.2 Checkout.......................................................................................... 2-7

2.2.1 Power-Up.......................................................................................... 2-7

2.3 Installing VL2B/VL2C Accessories.................................................. 2-9

2.3.1 Installing Sound Baffles...................................................................... 2-9

2.3.1.1 VL2B and VL2C Luminaire Sound Blanket Installation............... 2-10

2.4 Lamp Optical Alignment............................................................... 2-11

vi VARI*LITE® -VL2BAND VL2C™ SPOT LUMINAIRE SERVICE MANUAL

CONFIDENTIAL 02.9631.0010

15 Jan 98

Contents (continued)

Chapter 3. Maintenance Procedures

3.1 Test Procedures................................................................................ 3-3

3.1.1 EPROM Test..................................................................................... 3-3

3.1.1.1 Description................................................................................... 3-3

3.1.1.2 Thumbwheel ................................................................................ 3-3

3.1.1.3 EPROM Test Setup ..................................................................... 3-5

3.1.1.4 EPROM Test Code Description ................................................... 3-6

3.1.2 Download Test ................................................................................ 3-11

3.1.2.1 Description................................................................................. 3-11

3.1.2.2 Test Number.............................................................................. 3-11

3.1.2.3 Downloadable Test Setup........................................................... 3-12

3.1.2.4 Verifying Software Downloaded ................................................ 3-12

3.1.2.5 Perform Test.............................................................................. 3-12

3.1.2.6 Reading Error Codes.................................................................. 3-13

3.1.2.7 Conclude Test............................................................................ 3-14

3.1.2.8 Test Code Description................................................................ 3-15

3.2 Luminaire Fault Isolation.............................................................. 3-29

3.2.1 Luminaire Fault Isolation Chart........................................................ 3-29

3.2.2 Luminaire Fault Isolation Procedures ............................................... 3-33

3.2.2.1 Luminaire Powers Up, But Will Not Calibrate............................ 3-33

3.2.2.2 Luminaire Calibrates, But Will Not Come On-Line..................... 3-35

3.2.2.3 Luminaire Powers Up, but Recalibrates Repeatedly.................... 3-35

3.2.2.4 Luminaire Has No Power........................................................... 3-36

3.2.2.5 Lamp Will Not Strike................................................................. 3-36

3.2.2.6 Intensity Iris Not Working Properly............................................ 3-37

3.2.2.7 Color Filters Not Working Properly ........................................... 3-38

3.2.2.8 Edge Control Not Working Properly.......................................... 3-39

3.2.2.9 Gobo Filters Not Working Properly............................................ 3-40

3.2.2.10 Improper Tilt Response.............................................................. 3-41

3.2.2.11 Improper Pan Response.............................................................. 3-41

3.3 Luminaire Maintenance Procedures............................................. 3-42

3.3.1 Brightness/Filter Bulkhead Maintenance........................................... 3-42

3.3.1.1 Brightness/Filter Bulkhead Removal and Replacement................ 3-42

3.3.1.2 Brightness/Focus Bulkhead Brightness Iris

Removal and Replacement.......................................................... 3-45

3.3.1.3 Brightness/Focus Bulkhead Belt Removal and Replacement ....... 3-49

3.3.1.4 Brightness/Focus Bulkhead Sensor Switch

Removal and Replacement.......................................................... 3-51

3.3.1.5 Brightness/Focus Bulkhead Linear Actuator Motor Removal and

Replacement............................................................................... 3-53

CONTENTS vii

02.9631.0010 CONFIDENTIAL

15 Jan 98

Contents (continued)

Chapter 3. Maintenance Procedures

3.3.2 Gobo/Beam Projector Maintenance.................................................. 3-55

3.3.2.1 Gobo/Beam Projector Removal and Replacement....................... 3-55

3.3.2.2 Gobo/Beam Projector Sensor Removal and Replacement ........... 3-57

3.3.2.3 Gobo/Beam Projector Beam Size Iris

Removal and Replacement.......................................................... 3-59

3.3.2.4 Gobo/Beam Projector Gobo Removal and Replacement............. 3-61

3.3.3 Color Filter Bulkhead Maintenance.................................................. 3-62

3.3.3.1 Color Filter Bulkhead Removal and Replacement ....................... 3-62

3.3.3.2 Color Filter Bulkhead Sensor Removal and Replacement............ 3-64

3.3.4 Lamp Assembly Maintenance........................................................... 3-66

3.3.4.1 Lamp Assembly / Lamp Removal and Replacement.................... 3-66

3.3.4.2 Lamp Assembly Socket Removal and Replacement .................... 3-67

3.3.5 Tilt / Pan Mechanism Maintenance................................................... 3-69

3.3.5.1 Tilt Mechanism Removal and Replacement................................. 3-69

3.3.5.2 Tilt Mechanism Belt Removal and Replacement ......................... 3-74

3.3.5.3 Pan Mechanism Removal and Replacement ................................ 3-75

3.3.5.4 Pan Mechanism Belt Removal and Replacement......................... 3-77

3.3.6 Yoke Cable Assembly Removal and Replacement............................. 3-80

3.3.7 Yoke Removal and Replacement...................................................... 3-85

3.3.8 ARC Power Supply Ignitor Maintenance.......................................... 3-87

3.3.8.1 APS Ignitor Assembly Removal and Replacement ...................... 3-87

3.3.8.2 APS Ignitor Assembly Spark Gap

Removal and Replacement.......................................................... 3-91

3.3.9 Yoke Termination Board Removal and Replacement........................ 3-92

3.3.10 Transformer Assembly Removal and Replacement............................ 3-94

3.3.11 Control Interface Board (CIB), Low Voltage Supply (LVS),

Lamp Control Board (LCB) Removal and Replacement ................... 3-96

3.3.12 Motherboard Removal and Replacement.......................................... 3-97

3.3.13 Voltage Selector Board Removal and Replacement.......................... 3-99

3.3.14 Voltage Selector Board Fuses Removal and Replacement ...............3-100

3.3.15 Card Cage Assembly PCB Removal and Replacement.....................3-101

3.3.16 Control Interface Board SN75436NE IC Driver Chip

Removal and Replacement ..............................................................3-102

3.3.17 Arc Power Supply Maintenance ......................................................3-103

3.3.17.1 Arc Power Supply Removal and Replacement.................................3-103

3.3.17.2 APS Switch Board Rectifier and Diode

Removal and Replacement ..............................................................3-105

3.3.17.3 APS MJ10005 and IRF450 Transistor

Removal and Replacement ..............................................................3-107

3.3.17.4 APS Control Board IC, Diode, and Resistor Removal and

Replacement..............................................................................3-109

3.3.18 Input/Output Connector Removal and Replacement........................3-111

viii VARI*LITE® -VL2BAND VL2C™ SPOT LUMINAIRE SERVICE MANUAL

CONFIDENTIAL 02.9631.0010

15 Jan 98

Contents (continued)

Chapter 3. Maintenance Procedures (continued)

3.3.19 Thumbwheel Switch Assembly Removal and Replacement..............3-113

3.3.20 VL2C Fan Drive Plus PCB Removal and Replacement.....................3-115

3.3.21 VL2C DC-to-DC Converter PCB Removal and Replacement ..........3-117

3.3.22 Stuck Truss Hook Removal and Truss Hook Receptacle

Removal and Replacement ..............................................................3-119

3.3.23 VL2C Reflector/Mirror Assembly Removal and Replacement ..........3-123

3.3.24 Calibration Procedures....................................................................3-125

3.3.24.1 Color and Gobo Wheel Sensor Calibration ................................3-125

3.3.24.2 Control Interface Board Trimpot Calibration.............................3-129

Chapter 4. Illustrated Parts Breakdown

4.1 Drawing Trees.................................................................................. 4-3

4.1.1 VL2B Spot Luminaire (20.5002.0004)................................................ 4-3

4.1.2 VL2C Spot Luminaire (20.9637.0001)................................................ 4-5

4.2 Parts Breakdown ............................................................................. 4-6

4.2.1 Assembly, Hooks and Covers............................................................. 4-6

4.2.2 Assembly, Head................................................................................. 4-8

4.2.3 Assembly, Gobo/Beam Bulkhead Projector...................................... 4-10

4.2.4 Assembly, Gobo Wheel.................................................................... 4-12

4.2.5 Assembly, Beam Size Iris................................................................. 4-13

4.2.6 Assembly, Brightness/Focus Bulkhead ............................................. 4-15

4.2.7 Assembly, Brightness Iris................................................................. 4-19

4.2.8 Assembly, Color Filter Bulkhead...................................................... 4-20

4.2.9 Assembly, Filter Wheel #1................................................................ 4-22

4.2.10 Assembly, Filter Wheel #2................................................................ 4-23

4.2.11 Assembly, Reflector......................................................................... 4-24

4.2.12 Assembly, Lamp............................................................................... 4-26

4.2.13 Assembly, Yoke Rails & Covers....................................................... 4-29

4.2.14 Assembly, Pan/Tilt Mechanism......................................................... 4-32

4.2.15 Cable Assembly, Tilt........................................................................ 4-34

4.2.16 PCB Assembly, Yoke Cable Termination ......................................... 4-35

4.2.17 Assembly, APS Ignitor..................................................................... 4-36

4.2.18 PCB Assembly, APS Ignitor............................................................. 4-37

4.2.19 Cable Assembly, APS Ignitor........................................................... 4-38

4.2.20 Assembly, Electronics Chassis.......................................................... 4-39

4.2.21 Assembly, Chassis Cover.................................................................. 4-42

4.2.22 Cable Assembly, Pan Mech – Mother Bd.......................................... 4-44

4.2.23 Cable Assembly, Yoke..................................................................... 4-45

4.2.24 Assembly, Arc Power Supply........................................................... 4-47

4.2.25 Assembly, Arc Pwr Supply Chassis .................................................. 4-48

4.2.26 Cable Assembly, ACB-LPS Interconnect.......................................... 4-51

CONTENTS ix

02.9631.0010 CONFIDENTIAL

15 Jan 98

Contents (continued)

Chapter 4. Illustrated Parts Breakdown (continued)

4.2.27 Assembly, APS Heat Sink................................................................ 4-52

4.2.28 PCB Assembly, APS 400X Switch................................................... 4-54

4.2.29 PCB Assembly, APS 400X Control.................................................. 4-57

4.2.30 Assembly, Electronic Card Cage ...................................................... 4-60

4.2.31 PCB Assembly, Mother Board......................................................... 4-61

4.2.32 Assembly, AC Control ..................................................................... 4-63

4.2.33 PCB Assembly, AC Voltage Selector (VSB).................................... 4-64

4.2.34 Assembly, Transformer .................................................................... 4-66

4.2.35 PCB Assembly, DC-DC Converter................................................... 4-68

4.2.36 Elec Assembly, LCB (VL2B)............................................................ 4-69

4.2.37 Elec Assembly, VL2B Memory Board.............................................. 4-71

4.2.38 PCB Assembly, LCB (VL2B) ........................................................... 4-72

4.2.39 Elec Assembly, LCB Combo w/Upgrade Bd .................................... 4-74

4.2.40 PCB Assembly, Modem................................................................... 4-75

4.2.41 PCB Assembly, LCB Upgrade w\All Parts ....................................... 4-76

4.2.42 PCB Assembly, LCB Modified For Upgrade .................................... 4-78

4.2.43 PCB Assembly, Low Voltage Supply............................................... 4-80

4.2.44 PCB Assembly, CIB (VL2B) ............................................................ 4-82

4.2.45 PCB Assembly, CIB Modified For Upgrade..................................... 4-85

4.2.46 Cable Assembly. AC Power Input .................................................... 4-88

4.2.47 Cable Assembly, APS-Mother Board ............................................... 4-89

4.2.48 Cable Assembly, Thumbwheel Switch .............................................. 4-91

4.2.49 PCB Assembly, Fan Drive Plus ........................................................ 4-92

4.2.50 Cable Assembly, Fandrive Plus, 18” ................................................. 4-94

4.2.51 Cable Assembly, Fan Drive DC Power............................................. 4-95

Chapter 5. Wiring Diagrams

5.1 Connector Type Identification........................................................ 5-3

5.1.1 MTA-100 and MTA-156 ................................................................... 5-3

5.1.2 CPC................................................................................................... 5-3

5.1.3 Mate-N-Lok ...................................................................................... 5-4

5.1.4 MT.................................................................................................... 5-4

5.2 Connector Pin Diagrams ................................................................. 5-5

5.2.1 9-Position Chassis Mount Lamp Receptacle....................................... 5-5

5.2.2 Pan Mechanism- Mother Board Cable................................................ 5-6

5.2.3 APS Mother Board Cable .................................................................. 5-8

5.2.4 Yoke Cable Assembly...................................................................... 5-10

5.2.5 ACB-LPS Interconnect Cable Assembly........................................... 5-13

5.2.6 Fandrive Plus, 18” Cable Assembly .................................................. 5-14

5.2.7 Fan Drive DC Power Cable Assembly .............................................. 5-15

5.2.8 Yoke Termination Board Header Connector Pinouts........................ 5-16

xVARI*LITE® -VL2BAND VL2C™ SPOT LUMINAIRE SERVICE MANUAL

CONFIDENTIAL 02.9631.0010

15 Jan 98

Contents (continued)

Chapter 5.Wiring Diagrams (continued)

5.2.9 Tilt Cable Assembly.........................................................................5-17

5.2.10 AC Power Input Cable Assembly.....................................................5-19

5.2.11 Transformer Assembly.....................................................................5-20

5.2.11.1 Capacitors..................................................................................5-22

5.2.11.2 Bridge Rectifier..........................................................................5-24

5.2.12 Motorized Fan.................................................................................5-25

5.2.13 Thumbwheel Switch Cable Assembly...............................................5-26

5.2.14 Motor Connectors............................................................................5-28

5.2.14.1 Pan/Tilt Motor (10.9620.0107)..................................................5-28

5.2.14.2 Yoke Termination Board Motors...............................................5-29

5.3 Schematics and Wiring Diagrams.................................................5-35

5.3.1 Transformer Schematic....................................................................5-35

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Vari Lite Beleuchtungsausrüstung Handbücher

Vari Lite

Vari Lite VL3500 Spot Luminaire Bedienungsanleitung

Vari Lite

Vari Lite VL2500 Spot Luminaire Bedienungsanleitung

Vari Lite

Vari Lite VL6 Series Bedienungsanleitung

Vari Lite

Vari Lite VL1100CD Bedienungsanleitung

Vari Lite

Vari Lite VL4000 BeamWash Luminaire Bedienungsanleitung

Vari Lite

Vari Lite VL3600 Bedienungsanleitung

Vari Lite

Vari Lite VL6500 WASH Bedienungsanleitung

Vari Lite

Vari Lite VL3000 Series Bedienungsanleitung

Vari Lite

Vari Lite PROFILE IP VL3600 Bedienungsanleitung

Vari Lite

Vari Lite VL1000 ERS Luminaire Bedienungsanleitung

Vari Lite

Vari Lite VL1100 Bedienungsanleitung

Vari Lite

Vari Lite VL3500 Spot Luminaire Bedienungsanleitung

Vari Lite

Vari Lite VL550 Bedienungsanleitung

Vari Lite

Vari Lite VL 2600 Bedienungsanleitung

Vari Lite

Vari Lite VL2500 Spot Luminaire Bedienungsanleitung

Vari Lite

Vari Lite DMX Power Pack C3 Dimmer Bedienungsanleitung

Vari Lite

Vari Lite VL2500 Spot Luminaire Bedienungsanleitung

Vari Lite

Vari Lite Virtuoso Bedienungsanleitung

Vari Lite

Vari Lite Eventpar VL800 Bedienungsanleitung

Vari Lite

Vari Lite BeamLine VL800 Bedienungsanleitung

Vari Lite

Vari Lite VL3600 PROFILE IP Bedienungsanleitung

Vari Lite

Vari Lite VL2416 Bedienungsanleitung

Beliebte Beleuchtungsausrüstung Handbücher anderer Marken

Brizo

Brizo 8SP-MU-4 Bedienungsanleitung

LUCE&LIGHT

LUCE&LIGHT BROM 1.0 Bedienungsanleitung

IKEA

IKEA BJÖRKSPIREA Bedienungsanleitung

Laserworld

Laserworld Evolution Series ES-400RGB Bedienungsanleitung

Alien

Alien RG STAR Bedienungsanleitung

EuroLite

EuroLite LED B-40 Bedienungsanleitung

Qazqa

Qazqa Suplux SL 3 Black 103062 Bedienungsanleitung

Commercial Electric

Commercial Electric 54568141 Bedienungsanleitung

CREE LIGHTING

CREE LIGHTING 304 Series Bedienungsanleitung

Goobay

Goobay 49867 Bedienungsanleitung

ECOMAN ITALIA

ECOMAN ITALIA LED T8 Bedienungsanleitung

Alkalite

Alkalite Krypton KT-81 Bedienungsanleitung

Clas Ohlson

Clas Ohlson GU10 Bedienungsanleitung

DTS

DTS DELTA 10 F Bedienungsanleitung

ring

ring Solar Steplight Bedienungsanleitung

One Stop Gardens

One Stop Gardens 57696 Montageanleitung

Chauvet DJ

Chauvet DJ COREpar UV120 ILS Bedienungsanleitung

SIREM

SIREM Swimeo A2 Bedienungsanleitung