Varmebaronen Vedolux 55 Bedienungsanleitung

130911 THL no.: xxxx rev0

Installation and maintenance

Vedolux 55

2Värmebaronen Vedolux 55

General information

3Värmebaronen Vedolux 55

Contents

To be completed when the Vedolux 55

is installed.............................................................. 4

Checklist - installation engineer........................... 5

Congratulations on making a good choice!.......... 6

Safety and handling............................................... 7

Dimensions ............................................................ 8

Technical data........................................................ 9

INSTALLATION

Installation - General........................................... 11

Installation ........................................................... 12

Chimney

Flue pipe

Flue gas thermometer

System in principle

Installation ........................................................... 13

How the accumulator control works

Expansion system

Cooling coil - thermal relay

Filling, heating system

Turbulators

Bracket for sweeping tool

Draught hatch

Pellet/oil burner

Installation ........................................................... 14

Electrical connection, wiring diagram

Starting the boiler from cold

Installation ........................................................... 15

System check

Instructions to customer

About wood firing

About wood, handling wood and storage

FOR THE USER

Starting the boiler................................................ 16

Starting

First firing

Firing - starting

Firing - starting with an LPG burner

Adding wood

Starting the boiler, cont....................................... 17

Bypass damper

Combustion control

Inner ash hatch

Sweeping ............................................................. 18

Sweeping the boiler

Sweeping the chimney

Cleaning the flue gas fan

Tubular pipes and ceramics ................................ 19

Tubular pipes and position of turbulators

The boiler's ceramics

Firing problems, troubleshooting........................ 20

Boiler burns poorly

High flue gas temperature

Tar and a lot of soot in the flues

Heat is not transferred to the accumulators

Boiling sound in the boiler

Fan does not start

Safety valve opens when the temperature of the

system increases

OTHER

Component specification .................................... 20

4Värmebaronen Vedolux 55

Serial number: ........................................................................................................................................

Installation date: ........................................................................................................................................

Plumber: ........................................................................................................................................

Phone: ........................................................................................................................................

Electrician: ........................................................................................................................................

Phone: ........................................................................................................................................

Other: ........................................................................................................................................

........................................................................................................................................

To be completed when the Vedolux 55 is installed

To be completed by installation engineer:

 Boiler installed according to these instructions.

 Chimney tested for leaks and approved for wood firing, and meets the requirements of

the boiler.

 Installed so that the fan and boiler can be easily cleaned.

 Flue pipe is connected to the chimney so that there are no gas and dust leaks.

 Thermal valve (STW) has been fitted.

 Expansion tank volume correctly dimensioned. Pay attention to prepressurisation in

a closed tank.

 System has been filled with water, vented and checked for leaks. Pay attention to system

pressure.

 Safety valve has been tested and its drainage pipe has been laid to a drain.

 Boiler connected to mains power.

 User has been informed about how the system is operated and how it works.

Checklist

6Värmebaronen Vedolux 55

Congratulations on making a good choice!

Wood boiler with inverted combustion and suction fan for large properties

Vedolux 55

• is a wood-fired boiler with a suction fan, designed for

heating properties.

• must be fired in combination with an accumulator.

• has environmental approval.

• is designed for half-metre wood.

• is designed for connection to an external water heater

suitably located in the accumulator.

• has an output of 180 - 195 kBTU/h.

• has an output with pellets of up to 171 kBTU/h.

Ceramic combustion chamber

The combustion chamber is designed for inverted

combustion.

The depth of the combustion chamber is 22.6 in.

How it works

Vedolux 55 uses so-called inverted combustion.

The suction flue gas fan causes the flames to move

downwards through the grate. The gases remaining are

combusted in the ceramics.

The hot flue gases then continue through the boiler's

flues, where the heat is absorbed, and then up through

the chimney.

Sweeping

All flues in the boiler are swept from the same hatch

on the front of the boiler. As the flues are round, it is

not possible to miss any inaccessible corners when

sweeping.

Chimney

Vedolux 55 has a suction fan which means that the

boiler has minimal requirements for the chimney

conditions.

Accumulator tank

To achieve the best combustion and efficiency, and

to meet the environmental requirements for wood

firing, the boiler must be fired in combination with

an accumulator tank.

Included in the delivery

• Sweeping tool

• Mains power cable

• Turbulators

• LPG ignition

• Flue pipe to rear

Accessories

• Flue pipe upwards art. no.: 711701

• Accumulator control 3 art. no.: 2912

• Draught hatch art. no.: 2961

General information

7Värmebaronen Vedolux 55

• Correct installation in combination with

correct adjustment and continuous service

will produce high operational reliability and

good heating economy.

• Contact a chimney sweep before changing

fuel type.

• Contact the public authorities regarding

restrictions on burning solid fuel in a densely

built-up area.

• Only authorised persons may work on the

boiler.

• Switch off the operating switch before any

service/repair

• Never carry out maintenance work/service

on pressure-bearing parts when they are

pressurised.

• The boiler must not be modified, changed or

converted in any way.

• The boiler may not be used by children or

people with disabilities. Nor by children/

people who lack knowledge about the boiler.

Children may not play with the boiler and

connect accessories.

• Never place any combustible material on the

boiler or flue pipe.

• Be careful if you need to open the boiler's

hatches during operation. If the hatch is

opened too fast, flames may shoot out.

Read these instructions carefully before installation and ignition.

Keep the instructions close to the boiler.

• Always contact your installation engineer for

service.

• The type and serial number of the boiler

must always be specified when contacting

Värmebaronen. See the boiler's rating plate.

• Värmebaronen AB reserves the right to

change the specification, in accordance with

its policy of continuous improvement and

development, without prior notice.

The following icons are used in these

instructions to indicate important information:

Information that is important for optimum

operation.

Tells you what you should or should not do

to avoid personal injury.

Tells you what you should or should not do

to avoid a component, the boiler, a process

or the environment from being damaged

or destroyed.

• Subject to amendments and printing and

proofreading errors

Safety and handling

8Värmebaronen Vedolux 55

1. Hot water outlet, riser, left/right 1¼” int.

2. Hot water, return, left/right 1¼” int.

3. Expansion/safety pipe 1¼” int.

4. Lifting sleeve 1” int.

5. Sleeve 0.6” int.

6. Sleeve 0.6 int.

7. Sleeve 0.6” int./ drain valve

8. Cooling coil Cu Ø 0.6 in.

9. Bypass damper control

11. Sweeping hatch

12. Wood filling hatch with cap for pellet burner outlet

13. Ash hatch with draught hatch

14. Ash drawer

15. Leg frame

16. Adjustable foot bolts

The hatches are supplied right-hung but can be

reversed so they are left-hung. A plate needs to be

changed on the hatch to reverse the hanging.

Minimum 11 in. between rear of boiler and wall!

Dimensions

Bracket for sweeping tool

25.1

11 +0.8

-0 46.3

61.3 +0.8

-0

65.1 0.8

-0

38.3

63.2

6.9

45.2

13.2

71.9 +0.8

-0

65.4 +0.8

-0

13.5

19.4

24.7

n 6

5.2

10.2

+0.8

-0

Use the delivered NPT adapters for these connections.

The adapters builds 2.2”.

General information

9Värmebaronen Vedolux 55

Technical data

Weight empty 1049 lb

full of water 1592 lb

Water volume 65 gal

Fuel wood

length 19.7 in

moisture content 16 ±8 %

Wood store volume 43.6 gal

depth: 22.6 in

Filling hatch w x h 11 x 9 in

Burning time full wood store 2-3 h

Power nominal 195.5 kBTU/h

Pressure design 21.8 Psi

test 31.2 Psi

Temperature max. 230 °F

Chimney requirements: Straight steel chimney with ∅3.9 in., recommended height 0 - 98.4 in.

Straight steel chimney with ∅4.9 in., recommended height 0 - 275.6 in.

Straight steel chimney with ∅6.3 in., recommended height 0 - ∞.

Flue gas temperature nominal output 310 °F

Flue gas flow rate 0.11 lb/s

Operation, natural ventilation/fan with flue gas fan

Condensing/non-condensing non-condensing

Positive/negative pressure at flue gas outlet negative pressure

Pressure drop, water side q = 820 gal/h, ∆t = 50°F 0.15

4.22

Psi

inH2O

q = 423 gal/h, ∆t = 68°F 0.03

0.76

Psi

inH2O

Return temperature min. ≥120 °F

Temperature setting 200 °F

Accumulator volume min. 660 gal

Cooling coil, incoming cold water connection pressure

temperature

≥29

<59

Psi

°F

Boiler class in accordance with EN 303-5 Class 3

Voltage 115 V~ +10/-15%, 60 Hz

Current consumption max. 0.46 A

Power consumption operation, max. 50 W

(without any additional appliances connected) standby 0 W

IP class IPx1

Ambient temperature during operation 0 - 86 °F

Noise level during operation 50 dB

Manufactured to PED 97/23/EC article 3.3

10 Värmebaronen Vedolux 55

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