Vc999 K7 Bedienungsanleitung

Operating manual

Art. no. 592.016

Vacuum Packaging Machine

Inauen Maschinen AG Tel. ++41 (0) 71 35 35 900

Melonenstrasse 2 Fax ++41 (0) 71 35 35 901

CH-9100 Herisau / Switzerland E-mail [email protected]

Vacuum Packaging Machine VC999 K7

Handover declaration

2008-11-26 Art.-No. 592.016 Page 3/121

NOTICE

The following handover declaration has to be completed by the owner. The owner is obliged to

return the original, completed handover declaration to us. The owner hereby certifies that

he/she has understood and taken full note of the operator manual. By signing this document

the owner certifies that he/she shall observe the safety instructions contained in the operator

manual and shall inform each and every machine user or persons working at the machine of the

relevant safety instructions.

The operator shall be liable for any personal injuries or damage to property resulting from non-

observance of the safety instructions.

Vacuum Packaging Machine VC999 K7

Contents

2008-11-26 Art.-No. 592.016 Page 5/121

Contents

1Introduction ......................................................................................8

1.1 General information............................................................................8

1.2 Terms.................................................................................................9

1.3 Copyright protection...........................................................................9

2Safety, warranty .............................................................................10

2.1 Explanation of the safety instructions ..............................................10

2.1.1 Warning safety signs at the machine...............................................10

2.2 General safety instructions...............................................................11

2.3 Intended Use....................................................................................12

2.4 Safety when vacuuming...................................................................13

2.4.1 Safety precautions and equipment ..................................................13

3Description of the machine...........................................................15

3.1 Operating principle...........................................................................15

3.2 Principle of operation .......................................................................19

3.3 Technical data..................................................................................20

3.3.1 Dimensions.......................................................................................20

3.3.2 Weight..............................................................................................20

3.3.3 Electrical data...................................................................................21

3.3.3.1 Control..............................................................................................21

3.3.4 Pneumatic data ................................................................................21

3.3.5 Performance data.............................................................................21

3.3.6 Noise emission.................................................................................22

3.4 Accessories......................................................................................22

3.4.1 Bag waste suction unit (VC999 K7A)...............................................22

3.4.2 Filling plate.......................................................................................23

4Packaging and transport...............................................................24

5Setting up the machine..................................................................25

5.1 Preparation.......................................................................................25

5.1.1 Site requirements.............................................................................25

5.1.2 Space requirement...........................................................................25

5.1.3 Base.................................................................................................26

6Installation of the machine............................................................27

6.1 Casing plates....................................................................................28

6.2 Connection.......................................................................................28

6.2.1 Connecting the electric power supply..............................................29

6.2.2 Connecting the compressed air supply............................................30

Vacuum Packaging Machine VC999 K7

Contents

Page 6/121 Art.-No. 592.016 2008-11-26

6.3 Connecting the vacuum pump(s) .....................................................31

6.4 Periphery..........................................................................................31

7Initial start-up..................................................................................32

7.1 Installation inspection.......................................................................32

8Start-up............................................................................................33

8.1 Functional checks.............................................................................34

9Operation.........................................................................................35

9.1 Requirements for operation..............................................................35

9.2 Preparation.......................................................................................35

9.2.1 Preparing the product.......................................................................35

9.2.2 Preparing the packaging material.....................................................36

9.2.3 Adjusting the packaging machine to suit the product.......................36

9.2.3.1 Adjusting the height of the sealed seam..........................................36

9.2.3.2 Installing or removing the filling plate...............................................41

9.3 Switching on the machine ................................................................41

9.4 Operating display..............................................................................42

9.5 Step 0 ...............................................................................................47

9.5.1 Mask 00: Start-up.............................................................................47

9.5.2 Mask 10: Information........................................................................47

9.5.3 Mask 11: Counter.............................................................................48

9.5.4 Mask 12: Graph................................................................................48

9.5.5 Mask 13: Process monitoring...........................................................49

9.5.6 Mask 300: Programs ........................................................................50

9.5.7 Mask 990: Alarm list.........................................................................51

9.5.8 Mask 52: Test function .....................................................................52

9.5.9 Mask 53: Leak test air-cushion.........................................................53

9.5.10 Mask 54: Leak test vacuum chamber...............................................53

9.6 Step 1 ...............................................................................................54

9.6.1 Mask 55: Periphery...........................................................................54

9.7 Step 2 ...............................................................................................55

9.7.1 Mask 101/102: Parameters 1/2 and 2/2...........................................55

9.8 Step 3 ...............................................................................................60

9.8.1 Mask 151: Calibration......................................................................60

9.8.1.1 Mask 152: Calibration sealing bars..................................................60

9.8.1.2 Burn-in sealing bars..........................................................................61

9.8.1.3 Mask 153: Calibration vacuum system.............................................62

9.8.1.4 Initializing frequency converter.........................................................62

9.8.2 Mask 157: Defect Modes..................................................................63

9.8.3 Mask 156: Service parameter ..........................................................64

9.9 Step 4 ...............................................................................................65

9.10 Programming....................................................................................66

9.10.1 Define program.................................................................................66

9.10.2 Load program...................................................................................66

9.10.3 Edit program.....................................................................................67

9.10.4 Delete program.................................................................................67

9.11 Packaging cycle................................................................................68

9.11.1 Conveyor belt positioning.................................................................68

9.11.2 Start / terminate packaging cycle.....................................................68

9.12 Switch off..........................................................................................69

Vacuum Packaging Machine VC999 K7

Contents

2008-11-26 Art.-No. 592.016 Page 7/121

9.13 Operating messages........................................................................70

10 Error display and troubleshooting...............................................71

10.1 Alarm messages...............................................................................71

10.2 Faults and their remedies.................................................................72

10.3 Other faults and their remedies........................................................78

11 Maintenance....................................................................................80

11.1 Servicing plan...................................................................................80

11.1.1 Cleaning work...................................................................................81

11.1.2 Inspection work ................................................................................82

11.2 Servicing work..................................................................................83

11.2.1 Compressed air maintenance unit ...................................................84

11.2.2 Maintenance sealing bars................................................................84

11.2.2.1 Replace Teflon tape and sealing wires............................................85

11.2.2.2 Calibration and burn-in sealing bars ................................................88

11.3 Maintenance vacuum pump(s).........................................................89

11.4 Tensioning the conveyor belt...........................................................89

11.5 Maintenance blades.........................................................................90

11.5.1 Checking cutter blade (VC999 K7A) /

perforation blade (VC999 K7B)........................................................90

11.5.2 Checking pre-perforation blade........................................................91

12 Repairs............................................................................................92

12.1 Replacing the conveyor belt.............................................................92

12.2 Repairs to electronics or control system..........................................93

12.2.1 Replace buffer battery of PLC control system .................................93

12.2.2 Replacing the buffer battery of the display.......................................93

12.2.3 Replace fuses...................................................................................94

13 Spare parts......................................................................................95

13.1 Ordering spare parts........................................................................95

14 De-commissioning / Interim storage / Disposal..........................96

14.1 De-commissioning and dismantling .................................................96

14.2 Interim storage .................................................................................96

14.3 Disposal............................................................................................97

15 Appendix.........................................................................................98

15.1 Program table...................................................................................98

15.2 Pneumatic diagram..........................................................................99

15.3 Wiring diagrams .............................................................................100

16 Index..............................................................................................119

Vacuum Packaging Machine VC999 K7

Introduction

Page 8/121 Art.-No. 592.016 2008-11-26

1 Introduction

1.1 General information

• This operator manual is an integral part of your machine. The information and safety instructions

contained herein have to be carefully read and adhered to by members of staff authorised to operate

the machine. Superiors who are responsible for machine operation shall be liable for damages and

their consequences resulting from incorrect handling of the machine. It is therefore in the interest of

the operator that this operator manual is strictly adhered to.

• The manufacturer shall not be liable for any damages which occur due to non-observance of this op-

erator manual in its entirety.

• Only the information contained in this operator manual can prevent faults during operation and guar-

antee trouble-free operation. It is therefore imperative that this operator manual is actually read und

understood by members of staff authorised to operate the machine.

• This machine is a state-of-the-art device at the time of delivery. It complies with CE regulations and

the latest version of machinery directive 98/37/EC at the time of delivery.

• In the unlikely event that problems should occur, or if questions arise, please do not hesitate to con-

tact our Customer Service.

• Due to technical changes and improvements to the machine some of the diagrams contained in this

operator manual may not be exact. However, the diagrams are fully understandable in order to ex-

plain processes or a course of action.

• We reserve the right to change dimensions and construction of the machine.

Customer Service Dept. Switzerland

The manufacturer’s address is displayed on the name plate. Always state the type of machine and the

machine’s serial number, which are also displayed on the name plate, when contacting us.

Manufacturer: Inauen Maschinen AG

Address: Melonenstrasse 2

CH-9100 Herisau / Switzerland

Phone: ++41 (0)71 35 35 900

Fax: ++41 (0)71 35 35 901

E-mail: [email protected]

Website: www.vc999.biz

Represented by:

Vacuum Packaging Machine VC999 K7

Introduction

2008-11-26 Art.-No. 592.016 Page 9/121

1.2 Terms

The following terms are used in this operator manual to describe people who work at or who are in

some way involved with the machine:

Buyer

The buyer is the person who purchases the machine from the manufacturer or its representative, even if

he/she always allows a third party to use the machine. The buyer is also the manufacturer’s customer

and is the owner as defined by law.

Owner

The owner is the person who operates or uses the machine, even if he/she is not the actual owner as

defined by law. The owner also becomes liable for the legal risk resulting from operation or connected to

operation of the machine when operating the machine.

Operator, operating personnel

Operators or operating personnel are the people responsible and authorised to operate the machine.

These people should possess sufficient know-how in order to handle and operate the machine correctly.

Usually, one or several people are given responsibility for the machine and provided with the operator

manual for future reference.

It is expected that these people have been briefed about the machine and the operator manual on-site

and are especially aware of the safety regulations for correct handling of the machine and have been

expressly informed about compliance with the aforesaid regulations.

Specialist, specialist personnel

Specialists are specially trained people who, due to their vocational training, are qualified to carry out

special tasks at the machine.

These people are, e.g., electricians, mechanics, specialist engineers and appropriately qualified clean-

ing staff. These people also have to be familiar with the contents of the operating manual.

1.3 Copyright protection

This operator manual is confidential. All data and details contained herein are protected by copyright.

Violation is expressly prohibited by law, and may result in severe civil and criminal penalties.

This documentation contains information protected by copyright. Any reproduction, copying, scanning or

forwarding to third parties is expressly prohibited without the express prior permission of Inauen Ma-

schinen AG. Violation is expressly prohibited by law, and may result in severe civil and criminal penal-

ties.

Vacuum Packaging Machine VC999 K7

Safety, warranty

Page 10/121 Art.-No. 592.016 2008-11-26

2 Safety, warranty

2.1 Explanation of the safety instructions

All the safety instructions in this operating manual provide the operator with early warning of possible

dangers, possible damage to the machine and peripheral equipment and of flawed, productive work.

Any sections which are of particular importance to the operator are marked by a warning symbol. The

operator must read and comply with this information.

Meanings:

DANGER

indicates a hazardous situation wich, if not avoided, will result in death or serious injury!

WARNING

indicates a hazardous situation wich, if not avoided, could result in death or serious injury!

CAUTION

indicates a hazardous situation wich, if not avoided, may result in minor or moderate injury!

NOTICE

indicates a situation wich, if not avoided, may result in considerable damage to equipment or

environmental harm!

2.1.1 Warning safety signs at the machine

All possible areas of danger are described in this operator manual and additionally indicated at the ma-

chine via warning safety signs. Please always pay attention to this safety information and act with the

respective caution.

WARNING OF A POTENTIAL DANGER ZONE

This warning safety sign displays potential danger zones at the machine. Always observe safety

information to prevent injuries. These danger zones are described in detail in the operating

manual.

WARNING ELECTRICAL HAZARD

This area contains an electrical appliance; danger of death! Risk of electric shock when coming

into direct contact with live parts! Only fully qualified electricians should carry out work on

electrical appliances.

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