Veeder-Root VaporTEK Programmierhandbuch

Manual No: 577014-013 ●Revision: E

Installation, Setup and Troubleshooting Manual

VaporTEK

Notice

Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of

merchantability and fitness for a particular purpose.

Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages

in connection with the furnishing, performance, or use of this publication.

Veeder-Root reserves the right to change system options or features, or the information contained in this publication.

may be photocopied, modified or translated to another language without the prior written consent of Veeder-Root. Contact TLS

Systems Technical Support for additional troubleshooting information at 800-323-1799.

DAMAGE CLAIMS / LOST EQUIPMENT

Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a

complete and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the

inspection and sign the description. Refuse only the damaged product, not the entire shipment.

Veeder-Root must be notified of any damages and/or shortages within 30 days of receipt of the shipment, as stated in our Terms

and Conditions.

VEEDER-ROOT’S PREFERRED CARRIER

1. Contact Veeder-Root Customer Service at 800-873-3313 with the specific part numbers and quantities that were missing

or received damaged.

2. Fax signed Bill of Lading (BOL) to Veeder-Root Customer Service at 800-234-5350.

3. Veeder-Root will file the claim with the carrier and replace the damaged/missing product at no charge to the customer.

Customer Service will work with production facility to have the replacement product shipped as soon as possible.

CUSTOMER’S PREFERRED CARRIER

1. It is the customer’s responsibility to file a claim with their carrier.

2. Customer may submit a replacement purchase order. Customer is responsible for all charges and freight associated with

replacement order. Customer Service will work with production facility to have the replacement product shipped as soon as

possible.

3. If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking

fee.

4. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.

RETURN SHIPPING

For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy” pages in the

"Policies and Literature" section of the Veeder-Root North American Environmental Products price list. Veeder-Root will not

accept any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.

Table of Contents

iii

Introduction

Contractor Certification Requirements .................................................................................................2

Related Manuals .........................................................................................................................................2

Safety Precautions ....................................................................................................................................2

Safety Warnings .........................................................................................................................................3

VaporTEK Configurations ........................................................................................................................5

VaporTEK Pump Certifications & Markings .........................................................................................6

Safety Certification..........................................................................................................................6

Hazardous Area Installation Instructions ....................................................................................6

Equipment Marking .........................................................................................................................6

Material Compatibility With Constituents Of The Potentially Explosive Atmosphere......7

TUV Certification..............................................................................................................................7

VaporTEK Kits .............................................................................................................................................7

VaporTEK Pump Kit - P/N 900612-001 ....................................................................................7

VaporTEK Controller Kit - P/N 900634-001.............................................................................8

VaporTEK Interface Kit - P/N 900635-001............................................................................ 10

VaporTEK High Voltage Relay Kit - P/N 900664-001......................................................... 10

VaporTEK Low Voltage Relay Kit - P/N 900665-001.......................................................... 10

VaporTEK Pump Characteristics ........................................................................................................ 11

VaporTEK Pump Specifications ................................................................................................ 11

VaporTEK Controller .............................................................................................................................. 12

VaporTEK Interface ................................................................................................................................ 14

VaporTEK Interface I/O ............................................................................................................... 15

VaporTEK Interface LEDs........................................................................................................... 15

VaporTEK LEDs ........................................................................................................................... 15

VaporTEK Pump Configuration ........................................................................................................... 17

Installation

VaporTEK Pump ...................................................................................................................................... 18

VaporTEK Controller and VaporTEK Interface ................................................................................. 20

Wiring Schematics

VaporTEK Wiring .................................................................................................................................... 23

Communication Setup - VaporTEK Interface

Setup with Laptop .................................................................................................................................. 32

VaporTEK Interface for Input Configuration ...................................................................................... 39

VaporTEK Calibration

Manual Calibration using the POT on the VaporTEK Controller board ..................................... 41

Dry Calibration - A/L Adjustment ........................................................................................................ 42

Equipment Required .................................................................................................................... 42

Initial Setup .................................................................................................................................... 42

Gas Meter Calibration ........................................................................................................................... 44

Pulse Rate Setup With FB1 Terminal ................................................................................................ 45

Pulse rate setup on VaporTEK Interface ................................................................................. 45

Pulse Rate Setup with FB1........................................................................................................ 45

Auto-Calibration using FB1 Terminal ................................................................................................. 46

Simulation with FB1 Terminal .............................................................................................................. 48

VaporTEK Pump Troubleshooting and Quick Help

Troubleshooting and Quick Help ........................................................................................................ 50

Appendix A: VaporTEK System Reference Wiring Diagrams

Table of Contents

Figures

Figure 1. VaporTEK System Components .......................................................................................1

Figure 2. VaporTEK Pump Dimensions ......................................................................................... 11

Figure 3. VaporTEK Controller ......................................................................................................... 13

Figure 4. VaporTEK Interface ........................................................................................................... 14

Figure 5. VaporTEK Interface LEDs ................................................................................................15

Figure 6. VaporTEK Pump Installation Orientations ................................................................... 19

Figure 7. Mount The VaporTEK Controller To The Inside Of The Support Bracket................ 20

Figure 8. VaporTEK Motor/Sensor Connector’s Labeling And Poke Yoke ........................... 20

Figure 9. Mount The VaporTEK Interface To The Back Side Of The Support Backet .......... 21

Figure 10. Attach The VaporTEK Controller Safety Cover .......................................................... 22

Figure 11. VaporTEK System - High Voltage Hook Signal Input ............................................... 24

Figure 12. VaporTEK System - Liquid Pulse Signal and Low Voltage Hook Signal Input........ 25

Figure 13. VaporTEK Interface - Low Voltage Nozzle Hook Signal Connections .................. 26

Figure 14. VaporTEK Interface - Liquid Pulse Signal Connections ........................................... 27

Figure 15. VaporTEK System - Low Voltage Hook Signal With Relay Switches ................... 29

Figure 16. VaporTEK System - High Voltage Hook Signal With Relay Switches .................. 30

Figure 17. VaporTEK Low Voltage Relay Diagram ........................................................................ 31

Figure 18. VaporTEK High Voltage Relay Diagram ....................................................................... 31

Figure 19. Set Configuration Example .............................................................................................40

Figure 20. POT (Potentiometer) ........................................................................................................ 41

Figure 21. Calibration Setup .............................................................................................................. 43

Figure 22. Locate the Burkert Gas Meter Calibration Factor ..................................................... 45

Figure A-1. VaporTEK System Plus For Collection Only - Encore 500S Dispenser..................A-1

Figure A-2. VaporTEK System Plus For Collection Only - Encore 500S Dispenser ................A-2

Figure A-3. VaporTEK System Plus for collection only with 3 color LED -

Using 900855-001 Interface Board for Encore 500S Dispenser ........................A-3

Figure A-4. VaporTEK System Ultra for Collection only Using VRC 390/3 Board

for Encore 500S Dispenser ...........................................................................................A-4

Introduction

This manual contains installation and operation instructions for Veeder-Root’s VaporTEK. VaporTEK is a dispenser

based, Stage II vapor recovery system that collects vapor during vehicle fueling and returns vapor to the

underground storage tank (UST). Each VaporTEK system is designed to accommodate two active fueling points

simultaneously.

VaporTEK System Components:

•VaporTEK Pump

•VaporTEK Controller

•VaporTEK Interface

Figure 1. VaporTEK System Components

VaporTEK Controller

VaporTEK Interface

VaporTEK Pump

Introduction Contractor Certification Requirements

Contractor Certification Requirements

Veeder-Root requires the following minimum training certifications for contractors who will install and setup the

equipment discussed in this manual:

Installer Certification (Level 1): Contractors holding valid Installer Certification are approved to perform wiring

and conduit routing; equipment mounting; probe, sensor and carbon canister vapor polisher installation; wireless

equipment installation; tank and line preparation; and line leak detector installation.

Technician Certification (Level 2/3): Contractors holding valid Technician Certifications are approved to

perform installation checkout, startup, programming and operations training, system tests, troubleshooting and

servicing for all Veeder-Root Series Tank Monitoring Systems, including Line Leak Detection. In addition,

Contractors with the following sub-certification designations are approved to perform installation checkout, startup,

programming, system tests, troubleshooting, service techniques and operations training on the designated system.

• Wireless 2

• Tall Tank

VR Vapor Products Certification: Contractors holding a certification with the following designations are

approved to perform installation checkout, startup, programming, system tests, troubleshooting, service techniques

and operations training on the designated system.

• ISD – In Station Diagnostics

• PMC – Pressure Management Control

• CCVP - Veeder-Root Vapor Polisher

• Wireless – ISD/PMC Wireless

• A current Veeder-Root Technician Certification is a prerequisite for the VR Vapor Products course.

Warranty Registrations may only be submitted by selected Distributors.

Related Manuals

577014-018 Encore 500 Stage II Vapor Recovery Retrofit/Commissioning Installation and Start-Up Instructions

577013-988 MPV 10 Valve Installation and Maintenance Manual

577013-985 AVRN Vacuum Assist Nozzle Installation and Maintenance Manual

MDE-5064 Encore 500 VaporTEK Service and Troubleshooting Manual

Safety Precautions

The following safety symbols may be used throughout this manual to alert you to important safety hazards and

precautions.

EXPLOSIVE

Fuels and their vapors are extremely explosive if

ignited.

FLAMMABLE

Fuels and their vapors are extremely flammable.

Introduction Safety Warnings

Safety Warnings

ELECTRICITY

High voltage exists in, and is supplied to, the

device. A potential shock hazard exists.

TURN POWER OFF

Live power to a device creates a potential shock

hazard. Turn Off power to the device and associ-

ated accessories when servicing the unit.

NO OPEN FLAMES

Open flames from matches, lighters, welding

torches, etc. can ignite fuels and their vapors.

NO SMOKING

Sparks and embers from burning cigarettes or

pipes can ignite fuels and their vapors.

NO VEHICLES

Moving vehicles in the area during service can cre-

ate a potential for personal injury to you or others.

Sparks from starting vehicles can ignite fuels and

their vapors.

USE SAFETY BARRICADES

Unauthorized people or vehicles in the work area

are dangerous. Always use safety cones or barri-

cades, safety tape, and your vehicle to block the

work area.

CLEAN WORK AREA

Dispose of fuel soaked materials properly and

not into trash barrels that may be used by cus-

tomers.

INJURY TO EYES AND SKIN

Unauthorized people or vehicles in the work area

are dangerous. Always use safety cones or barri-

cades, safety tape, and your vehicle to block the

work area.

WARNING

Heed the adjacent instructions to avoid damage

to equipment, property, environment or personal

injury.

READ ALL RELATED MANUALS

Knowledge of all related procedures before you

begin work is important. Read and understand all

manuals thoroughly. If you do not understand a

procedure, ask someone who does

WARNING

This product is to be installed and operated in the highly combustible environment of

a gasoline dispenser where flammable liquids and explosive vapors may be present.

FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY

PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT,

RESULTING IN SERIOUS INJURY OR DEATH.

The following hazards exist:

1. Electrical shock resulting in serious injury or death may result if power is on

during installation and the device is improperly installed.

2. Product leakage could cause severe environmental damage or explosion

resulting in death, serious personal injury, property loss and equipment damage.

Observe the following precautions:

1. Read and follow all instructions in this manual, including all safety warnings

before installing this equipment.

2. Before installing this device, turn Off, tag/lock out power to the affected

dispenser, including submersible pumps.

3. Evacuate of all unauthorized persons and vehicles from the work area.

4. To protect yourself and others from being struck by vehicles, block off your work

area with cones, safety tape or barricades during installation or service.

5. Do not operate this equipment in hazardous locations with any securing screws

or covers removed. Comply with all applicable codes including: the National

Electrical Code; federal, state, and local codes; and other applicable safety

codes.

OFF

Introduction Safety Warnings

Veeder-Root maintains a continuous process of product development and therefore product specifications may

not be as described in this manual. Please contact the Veeder-Root office nearest you, or visit our website at

www.veeder.com for information on new or updated products. Changes affecting products or procedures

described in this manual will be reported in subsequent revisions.

Veeder-Root has taken every care in the compilation of this manual; however, it is the installers’ responsibility to

take every precaution to safeguard themselves and others. Every person working with Veeder-Root equipment is

expected to take every safety precaution possible and to have read this manual.

Deviation from the specifications contained in this manual can result in rework, delays in system installation and

additional installation charges.

Contractors are advised to contact their nearest Veeder-Root office where local conditions may preclude using

the specifications contained in this manual.

Introduction VaporTEK Configurations

VaporTEK Configurations

VaporTEK is available in four different configurations depending on required A/L (air to liquid) performance,

compatibility with localized A/L monitoring requirements and performance A/L thresholds (see table below).

•VaporTEK Basic

•VaporTEK Plus

•VaporTEK Enhanced

•VaporTEK Ultra

●●●●

●●

●

VaporTEK UltraVaporTEK Basic VaporTEK Plus VaporTEK Enhanced

●

VaporTEK Pump

VDI 4205 21st BlmSchV 21st BlmSchV 21st BlmSchV

A/L Performance GOOD BETTER BEST

VaporTEK Controller

VaporTEK Interface

MPV 10

Electronic Proportional Valve

Pulse signal required

Compatible with VDI 4205 A/L monitoring

A/L performance thru entire flow range w/1 fueling point

A/L performance with simultaneous fueling

*Site uptime

Energy efficiency

TUV certificates

VRC390/3 Controller Board

*Installationerrors due to systemcomplexity, nuisance A/L monitoring alarms, contractorvisits forperiodic adjustments.

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Introduction VaporTEK Pump Certifications & Markings

VaporTEK Pump Certifications & Markings

Safety Certification

Certificates can be obtained upon request. The IECEx certificates can be obtained Online at:

http://iecex.iec.ch/

Hazardous Area Installation Instructions

1. VaporTEK Pump may be used with flammable gases and vapors with apparatus group II and temperature

class T3.

2. VaporTEK Pump is certified for maximum operating ambient temperature of +55°C.

3. The VaporTEK Pump is equipped with a temperature cut-off switch for thermal protection.

4. The VaporTEK Pump assembly certificate number has an “X” suffix, indicating that special conditions are for

safe use application:

When the vapor recovery pump is used as a flame arrester in vapor recovery pipes and a separate flame ar-

rester is not fitted, the following maximum hose and pipe lengths are permitted between the filler nozzle and

the vacuum pump according to EN13463-1 standard:

•Vapor recovery hose with an inside diameter < 10mm in the coaxial hose < 6m, or,

•Coaxial hose < 6m with an outside diameter < 38mm and fitted together with a downstream pipeline DN 15

(G 1/2) < 3m.

In addition, the tanks mentioned in Test Reports PTB Ex 05-45017 and PTB Ex 05-45027 may be installed in

the DN 15 (G 1/2) pipeline at a distance of between 0.3m and 2.5m in front of the VRP2 vapor recovery

pump. The pipeline between hose and tank shall have a minimum length of 0.5m.

The ambient temperature and the temperature of the fuel vapor/air mixture taken in shall remain within the tem-

perature range -20°C to +55°C at the intake end.

Flame paths shall not be repaired or reworked.

Equipment Marking

Product ATEX IECEx

VaporTEK Pump CML 18ATEX6243XN/A

VaporTEK Controller N/A N/A

VRP2 Pump CML 18ATEX1245X N/A

VRM2 Motor CML 18ATEX1244X IECEx CML 18.0116X

Product ATEX/IECEx

VaporTEK Pump Ex db IIA T3 Ga/Gb

eII 1/2 G c d Ta=55°C

Andere Handbücher für VaporTEK

Inhaltsverzeichnis

Andere Veeder-Root Prüfgeräte Handbücher

Veeder-Root

Veeder-Root Red Jacket FXT Bedienungsanleitung

Beliebte Prüfgeräte Handbücher anderer Marken

SMART

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Agilent Technologies

Agilent Technologies BERT Serial Bedienungsanleitung

Agilent Technologies

Agilent Technologies N3280A Bedienungsanleitung

Vernier

Vernier Go Direct Voltage Bedienungsanleitung

Lifeloc

Lifeloc R.A.D.A.R. Bedienungsanleitung

Fluke

Fluke T5-600 Bedienungs- und Montageanleitung

Mercury

Mercury TSL01 Bedienungsanleitung

MAHA

MAHA MBT Series Bedienungsanleitung

Fuji Electric

Fuji Electric P-61 Bedienungsanleitung

ETC

ETC SealerAtor Bedienungsanleitung

Skyfine

Skyfine ETHYWAY V2 Bedienungsanleitung

Appion

Appion G5 Twin Bedienungsanleitung

PCB Piezotronics

PCB Piezotronics 8159-0112A Bedienungsanleitung

BW Technologies

BW Technologies MicroDock II Bedienungsanleitung

Sun Nuclear

Sun Nuclear 1027 Bedienungsanleitung

Biomark

Biomark HPR LITE READER Bedienungsanleitung

Hioki

Hioki 3169-20 Bedienungsanleitung

Ashcroft

Ashcroft ATE-100 Bedienungsanleitung