Vega PT30E.SV Bedienungsanleitung

Operating Instructions

Electronics module

SOLITRAC, MINITRAC, POINTRAC,

WEIGHTRAC

Document ID: 40104

Contents

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

Contents

1 About this document ............................................................................................................... 3

1.1 Function ........................................................................................................................... 3

1.2 Target group ..................................................................................................................... 3

1.3 Symbols used................................................................................................................... 3

2 For your safety ......................................................................................................................... 4

2.1 Authorised personnel ....................................................................................................... 4

2.2 Appropriate use................................................................................................................ 4

2.3 Approvals ......................................................................................................................... 4

2.4 Environmental instructions ............................................................................................... 4

3 Product description ................................................................................................................. 5

3.1 Conguration.................................................................................................................... 5

3.2 Principle of operation........................................................................................................ 5

3.3 Packaging, transport and storage..................................................................................... 5

4 Mounting................................................................................................................................... 7

4.1 General instructions ......................................................................................................... 7

4.2 Mounting preparations ..................................................................................................... 7

4.3 Installation procedure..................................................................................................... 10

5 Setup ....................................................................................................................................... 20

5.1 Setup preparations......................................................................................................... 20

5.2 Setup steps .................................................................................................................... 20

6 Maintenance ........................................................................................................................... 21

6.1 How to proceed if a repair is necessary.......................................................................... 21

7 Dismount................................................................................................................................. 22

7.1 Dismounting steps.......................................................................................................... 22

7.2 Disposal ......................................................................................................................... 22

8 Supplement ............................................................................................................................ 23

8.1 Technical data ................................................................................................................ 23

8.2 Industrial property rights................................................................................................. 24

8.3 Trademark ...................................................................................................................... 24

Editing status: 2020-10-12

1 About this document

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

1 About this document

1.1 Function

This instruction provides all the information you need for mounting,

connection and setup as well as important instructions for mainte-

nance,faultrectication,theexchangeofpartsandthesafetyofthe

user. Please read this information before putting the instrument into

operation and keep this manual accessible in the immediate vicinity

of the device.

1.2 Target group

This operating instructions manual is directed to trained personnel.

Thecontentsofthismanualmustbemadeavailabletothequalied

personnel and implemented.

1.3 Symbols used

Document ID

This symbol on the front page of this instruction refers to the Docu-

ment ID. By entering the Document ID on www.vega.com you will

reach the document download.

Information, note, tip: This symbol indicates helpful additional infor-

mation and tips for successful work.

Note: This symbol indicates notes to prevent failures, malfunctions,

damage to devices or plants.

Caution: Non-observance of the information marked with this symbol

may result in personal injury.

Warning: Non-observance of the information marked with this symbol

may result in serious or fatal personal injury.

Danger: Non-observance of the information marked with this symbol

results in serious or fatal personal injury.

Ex applications

ThissymbolindicatesspecialinstructionsforExapplications.

• List

The dot set in front indicates a list with no implied sequence.

1 Sequence of actions

Numbers set in front indicate successive steps in a procedure.

Battery disposal

This symbol indicates special information about the disposal of bat-

teries and accumulators.

2 For your safety

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

2 For your safety

2.1 Authorised personnel

All procedures described in this documentation must only be carried

outbyVEGAservicetechniciansorqualiedpersonnelthathave

received training from VEGA (e.g. VEGA sales partners).

During work on and with the device, the required personal protective

equipment must always be worn.

2.2 Appropriate use

The components described in this manual are replacement compo-

nentsforexistingsensors.

2.3 Approvals

If the instrument comes with approvals, the associated approval

documents of the sensor must always be noted. They are included

with the delivery but can also be downloaded under www.vega.com

via " VEGA Tools" and " Search" as well as via " Downloads" and "

Approvals".

2.4 Environmental instructions

Protection of the environment is one of our most important duties.

That is why we have introduced an environment management system

with the goal of continuously improving company environmental pro-

tection.Theenvironmentmanagementsystemiscertiedaccording

to DIN EN ISO 14001.

Pleasehelpusfullthisobligationbyobservingtheenvironmental

instructions in this manual:

• Chapter " Packaging, transport and storage"

• Chapter " Disposal"

3 Product description

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

3 Product description

3.1 Conguration

This operating instructions manual applies to the electronics modules

of the following sensors from the PROTRAC series.

• SOLITRAC

• MINITRAC

• POINTRAC

• WEIGHTRAC

The scope of delivery encompasses:

• Electronics module

• Optical pad

• Plastic spatula

• Special grease for optical pad (tube 5 ml)

• Coded pins for mounting support (2 pcs.)

• Documentation

– This operating instructions manual

3.2 Principle of operation

Theelectronicsmoduleissuitableforexchangeinsensorsofthe

PROTRACseries.Youcanndinformationoftheavailableversionsin

chapter " Mounting preparations".

3.3 Packaging, transport and storage

Your instrument was protected by packaging during transport. Its

capacity to handle normal loads during transport is assured by a test

based on ISO 4180.

The packaging consists of environment-friendly, recyclable card-

board. For special versions, PE foam or PE foil is also used. Dispose

of the packaging material via specialised recycling companies.

Transport must be carried out in due consideration of the notes on the

transport packaging. Nonobservance of these instructions can cause

damage to the device.

The delivery must be checked for completeness and possible transit

damage immediately at receipt. Ascertained transit damage or con-

cealed defects must be appropriately dealt with.

Up to the time of installation, the packages must be left closed and

stored according to the orientation and storage markings on the

outside.

Unless otherwise indicated, the packages must be stored only under

the following conditions:

• Not in the open

• Dry and dust free

• Notexposedtocorrosivemedia

• Protected against solar radiation

Scope of this operating

instructions

Scope of delivery

Application area

Packaging

Transport

Transport inspection

Storage

3 Product description

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

• Avoiding mechanical shock and vibration

• Storage and transport temperature see chapter " Supplement -

Technical data - Ambient conditions"

• Relative humidity 20 … 85 %

With instrument weights of more than 18 kg (39.68 lbs) suitable and

approved equipment must be used for lifting and carrying.

Storage and transport

temperature

Lifting and carrying

4 Mounting

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

4 Mounting

4.1 General instructions

We recommended installing the replacement electronics with the

instrument dismounted and brought to a suitable place, e.g. a work-

shop. If it is not possible to dismount the instrument, the electronics

module can also be installed on site at the measuring point.

Warning:

Switchovoltagesupplybeforestartingtheinstallationprocedure.

The replacement electronics may only be installed when the sensor is

in a de-energised state. Non-observance will damage the electron-

ics!

It is absolutely necessary that the following points are observed with

sensorswithExapproval:

ForsensorswithExapproval,makesurethatthereplacementelec-

tronicsmodulehasthesamedesignationastheexchangedelectron-

ics module.

Forexample,anelectronicsmodulewithahardwareversion≥2.0.0

mustbeonlyinstalledinasensorwithhardwareversion≥2.0.0.

4.2 Mounting preparations

The electronics modules are mounted in the electronics compartment

and adapted to the respective sensor. First of all, check by means of

the following lists if you are using a suitable electronics module.

SOLITRAC, POINTRAC, WEIGHTRAC

• PT30E.SV for version four-wire 4 … 20 mA/HART

• PT30E.SSforversion4…20mA/HARTwithSILqualication

• PT30E.SPforversionFoundationFieldbusandProbusPA

MINITRAC

• PT30E.MV for version four-wire 4 … 20 mA/HART

• PT30E.MSforversion4…20mA/HARTwithSILqualication

• PT30E.MPforversionFoundationFieldbusandProbusPA

Ifyouorderedapre-conguredelectronicsmodule(withserialnum-

ber), the serial number of your sensor has already been entered in the

software of the electronics module.

See also chapter " Setup".

WithSIL-qualiedinstruments,onlycorrespondingelectronicsmod-

uleswithSILqualicationmaybeused.Furthermore,onlypre-cong-

ured electronics modules (with serial number) may be used.

ElectronicsmodulesforSILqualiedinstrumentscanonlybeordered

by stating the sensor serial number. Have the sensor serial number

ready when ordering.

Compare the sensor serial number on the electronics module with the

sensor serial number on the type label of your sensor.

Safety during mounting

Ex approval

Assignment

Orderwithpre-congured

electronics module

4 Mounting

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

Check if this sensor serial number is also displayed when switch-

ing on the instrument. The sensor serial number can be displayed

in the display and adjustment module or in the adjustment software

PA C Twa r e .

The electronics module is also provided with its own electronics serial

number. This number is only used for internal processes.

Fig. 1: Electronics serial number

A Electronics serial number

B Sensor serial number

ThesuppliedelectronicsmodulemustbemodiedforProbusPA

instruments.

Remove the black cover foil above the two address selection switches

forProbusPA.

See the following illustration.

ProbusPA

4 Mounting

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

Fig. 2: Probus PA - Remove the cover foil above the address selection switches

To prevent accidental use of a non-permissible electronics module,

the terminal blocks are coded.

On the opposite side, you must code the electronics module accord-

ing to your sensor.

To allow easier handling, the coded pins are mounted on a plastic

plate.Two of these mounting supports are enclosed with the electron-

ics module.

Inthefollowingillustrationthereisanexampleofasensorcoded

withoutExapproval(codingpininterminal4).

There is already a coding pin in terminal 2.This coding prevents the

twoterminalblocksfrombeingexchanged.

Fig. 3: Inserted coding pin

A Coding pin (e.g. for a sensor without approval)

Coding

4 Mounting

Electronics module • SOLITRAC, MINITRAC, POINTRAC, WEIGHTRAC

40104-EN-210107

You must code your sensor according to the new electronics module

of your sensor.

• Terminal3-SensorswithExapprovalintrinsicallysafe(ia)

• Terminal 4 - Non-intrinsically safe sensors or sensors without

approval

Fig. 4: Coding

A Coding pin for non-intrinsically safe sensors and sensors without approval

(terminal 4)

B Coding pin for intrinsically safe (ia) instruments (terminal 3)

C Coding pin - avoids an interchanging of the two terminal blocks (terminal 2)

To simplify handling, the small coding pins are attached to a plastic

washer.

Insert one small coding pin into the dovetail guide until it snaps in.

Thenyoucanbreakothemountingsupport.

Fig. 5: Insert the coding pins into the electronics module

A Coding pin on mounting support

4.3 Installation procedure

Caution:

Generallyinformtheradiationsafetyocebeforestartingworkon

radiometricsensorsandsourcecontainers.Theradiationsafetyoce

mustalsobeinformedwhenexchangingtheelectronicsmodule.

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