Velleman-Kit K5203 Bedienungsanleitung

Total solder points: 113
Difficulty level:
beginner 1o2þ3o4o5oadvanced
PARTLIST H5203P-ED1
K5203
DUAL FUNCTION STROBE
þCreate fantastic light effects for disco, photographs, signalisation..
þTwo operating modes:
1. Flashes on power down, for use in combination with light com-
puter K5201, running lights K5200 or 2602, or other light effect
generator.
2. Continuous flashing with adjustable speed
þSimple two-wire connection
þHigh power flash tube
þPower on LED
þReflector included
Specifications
•Power supply : 230VAC / 50 Hz
•Power consumption : 20W max. / 3W standby
•Max flash rate : 20 flashes/s
•Dimensions (W x L x H): 70 x 120 x 50 mm
modifications reserved

5%
4K7= ( 4 - 7 - 2 - B )
1%
4K7= ( 4 - 7 - 0 - 1 - 1 )
COLOR= 2… 5
IPESF SDK NDGB FNL
C
O
D
E
CODICE
COLORE
CODIGO
DE
CORES
CODIGO
DE
COLORES
VÄRI
KOODI FÄRG
SCHEMA
FARVE
KODE FARGE
KODE FARB
KODE
COLOUR
CODE CODIFI-
CATION
DES
COU-
LEURS
KLEUR
KODE
C
O
D
E
0
Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0
1
Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1
2
Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2
3
Aranciato
Laranja Naranjado
Oranssi Orange Orange Orange Orange Orange
Orange
Oranje
3
4
Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4
5
Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5
6
Blu Azul Azul Sininen Blå Blå Blå Blau Blue Blue Blauw 6
7
Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7
8
Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8
9
Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9
A
Argento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A
B
Oro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B

__________________________________________________________________________________________________________________________________________________________
3
ASSEMBLY STEPS
Required tools to assemble the kit:
Use a small soldering iron of max. 40W.
Use thin (1mm) solder, do not use any flux.
Use a small cutter to trim the excess wires.
1.
2.
3.
4.
Mount the compo-
nents against the
PCB surface and
carefully solder the
leads in place.
Obtain cone-shaped,
shiny soldered joints
by heating up the
component leads suf-
ficiently.
This solder joint
results in a bad
connection.
Trim the excess
wires up to the
level of the sol-
der
•Careless assembly will certainly lead to problems.
•Insert the part, oriented correctly, into its correct holes in the PCB.
•Mount the components in the correct order as stated in this manual.
•Watch out for important remarks.
•The component values in the circuit diagram are for reference only.
The values in this parts list are correct and must be followed.
•Use the boxes qto check off your progress.
FBefore starting to build, read also the general guidelines
1. JUMPERS
qJ1
qJ2
2. DIAC
D...
qD1: D0200YR

_______________________________________________________________________________________________________________________________________________________
4
3. DIODES (Check the polarity!)
D...
CATHODE
qD2: 1N4148
qD3: 1N4007
qD4: 1N4007
qD5: 1N4007
qD6: 1N4007
qD7: 1N4007
qD8: 1N4007
4. ZENER DIODES
(Check the polarity!)
ZD...
CATHODE
qZD1: 15V
qZD2: 2V4
5. ¼W RESISTORS
R...
qR1: 15K (1 -5 -3 -B)
qR2: 10K (1 -0 -3 -B)
qR3: 4K7 (4 -7 -2 -B)
qR4: 100K (1 -0 -4 -B)
qR5: 100K (1 -0 -4 -B)
qR6: 100K (1 -0 -4 -B)
qR7: 100K (1 -0 -4 -B)
qR8: 100K (1 -0 -4 -B)
qR9: 100K (1 -0 -4 -B)
qR10: 100K (1 -0 -4 -B)
qR11: 100K (1 -0 -4 -B)
6. 1W RESISTORS
R...
2mm
qR12: 100K (1 -0 -4 -B)
qR13: 100K (1 -0 -4 -B)
qR14: 100K (1 -0 -4 -B)
qR15: 100K (1 -0 -4 -B)

__________________________________________________________________________________________________________________________________________________________
5
7. TRANSISTOR
T...
T...
T...
T...
qT1: BC337
8. CAPACITOR
C...
qC1: 100nF/400V (104 -µ1)
9. LED (Check the polarity!)
Depending the used housing,
mount the LED horizontal or ver-
tical.
LD...
COLOR = 2...5
CATHODE
qLD1: 5mm RED
10. SCREW CONNECTOR
qSK1: 3 POLE

_______________________________________________________________________________________________________________________________________________________
6
11. TRIGGER COIL
L...
2
1
3
qL1: TC6 Mind the orientation
12. RESISTOR TRIMMER
LARGE VERTICAL
RV...
qRV1: 1M (105)
13. ELECTROLYTIC CAPACITOR
(Check the polarity!)
C...
qC2: 1µ/50V
qC3: 4µ7/50V
qC4: 100µ/100V
qC5: 100µ/100V
qC6: 100µ/100V
qC7: 100µ/100V
qC8: 100µ/100V
14. TRIAC
TR...
qTR1: TIC206M or eq. Mind
the orientation !

__________________________________________________________________________________________________________________________________________________________
7
15. FUSE + HOLDER
Mount the fuseholder and insert
the fuse:
F...
qF1: 250mA Slow (T 250mA)
16. 5W RESISTORS
(VERTICAL MOUNTING!)
R...
qR16: 220
qR17: 220
qR18: 220
qR19: 220
17. SWITCH
SW...
qSW1: TS8 (ON-ON)
18. STROBE TUBE
(Check the polarity!)
Avoid touching the tube. Eventually,
it can be cleaned with a dry cloth.
Mind the correct orientation of the
tube. Solder the tube in place, parallel
to the PCB border, as shown.
Connect the loose wire to point W
-
w
TUBE
W
-
++
qSTROBE TUBE
!
CAUTION: under operating
condition, voltages up to 6KV
can be present at point W.

_______________________________________________________________________________________________________________________________________________________
8
19. MOUNTING THE REFLECTOR BEHIND THE TUBE
Solder the reflector on the PCB as shown. Be sure the shiny side faces the
flashtube. For improved efficiency, you can bend it in a parabola shape according
to the drawing. Use a round tube of about 38mm, to create a smooth circle.
66
50
DIAMETER 38mm
qreflector
When you have checked the complete assembly, you can test its correct function-
ing.

__________________________________________________________________________________________________________________________________________________________
9
!
WARNING : The circuit is directly connected to the mains and carries a
lethal tension ! Make sure that no part of the circuit can be touched during
operation. All capacitors must be fully discharged before touching the cir-
cuit.
The flash tube can reach high temperatures during operation, and can
cause burns.
USE AND TEST
Connect the mains to the connector marked AC mains, the LED should light up.
In one mode, selectable with the switch SW1, the unit should flash when the
power is disconnected. In the other mode the unit can flash continuously, the
flash rate can be adjusted by means of RV1.
As the circuit requires only two wires, a manual remote control can easily be
made by means of a push-button switch (NC contact, 230 V compatible, fig.20).
For automatic control, you can use several of our light control kits : e.g. K2602
four channel runninglight with modulator (fig.21), K5200 four channel multifunction
runninglight (fig.22), K5201 lightcomputer (fig.23). Of course you can use any
other control circuit which is able to switch the mains ON and OFF. Use a wire
diameter of a least 0.75 mm² for all interconnections and be sure to isolate all live
parts.

_______________________________________________________________________________________________________________________________________________________
10
20. CONNECTING THE UNIT FOR MANUAL CONTROL
If the unit is used as stand alone, connect the mains supply like in the drawing.
K5203
MAINS
EARTH
N
LSWITCH
NL
EARTH
21. USE WITH MUSIC MODULATED RUNNING LIGHT K2602
K5203 K5203 K5203 K5203
K2602
OUT1
OUT2OUT3OUT4MAINS
FUSE
2A
MAINS
L
EARTH
N
NL
EARTH
NL
EARTH
NL
EARTH
NL
EARTH
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