VENCO VP-6ED Betriebsanleitung

6120

6-13-00C

8-18-00D

TABLE OF CONTENTS

VP / VC - 6R SUPERCEDES

TITLE DATE SECTION

TABLE OF CONTENTS

VP / VC - 6R MANUAL

PAGE DESCRIPTION REF.NO.

1 GENERALINFORMATION ...................................................... 6101

2 REARHINGE ......................................................................... 6105

3 UPPERNEST ......................................................................... 6106

4 FIGURE3BUPPERREARHINGE .......................................... 6103

5 FIGURE4UPPERNEST ......................................................... 6108

6 LONGITUDINALSUPPORTS-PLASTICPADS ......................... 6109

7 FIGURE5LONGITUDINALSUPPORTS&PADS ...................... 6110

8 CHEV/GMCHOISTMAINFRAME(SCISSORS) ...................... 6111

9 CHEV/GMCHOISTMAINFRAMEINSTALLATIONDWG........... 6138

10 FORDHOISTMAINFRAME(SCISSORS) ................................. 6112

11 FIGURE7FORD-HOISTFRAMEMOUNTING ......................... 6113

12 INSTALLINGHYDRAULICS ..................................................... 6122

13 MTE-ED(BI-ROT)PLUMBING &WIRING .............................. 6096

14 6425 ED POWER UNIT PLUMBING & WIRING .......................... 6493

15 6425EDPOWERUNITW/PUSHBUTTONINSTALLATION ....... 6500

16 6426 ES POWER UNIT ............................................................ 6506

17 6426 ES POWER UNIT W/ PUSH BUTTON INST. ...................... 6507

18 RESERVOIRFILLING ............................................................. 416140

19 ESHOISTPOWERUNIT ......................................................... 6133B

20 DASHCONTROLINSTALLATION ............................................ 6123

21 DASHCONTROLINSTALLATIONDRAWING ............................ 40124

22 UPPERNESTPIVOTASSEMBLY ........................................... 6114

23 INSTALLINGTRUCKBED ....................................................... 6115

24 ATTACHINGUPPERNESTPIVOTS ........................................ 6116

25 GAS FILLER TUBE & HOSES - CHEV / GMC ........................... 6117

26 GASFILLERSUPPORT .......................................................... 40126

27 BUMPERBRACKETS ............................................................ 6072

28 LUBRICATION/SERVICECHART ........................................... 40260

29 BUMPER,GREASEFITTINGS,DECALS ................................. 6118

30 CONTRACTORUPPERHINGEASSEMBLY.............................. 6142

31 CONTRACTORUPPERPIVOTASSEMBLY .............................. 40239

32 HOISTREPLACEMENTPARTSDRAWING .............................. 6074

33 HOISTREPLACEMENTPARTSLIST ....................................... 6119

34 FENNER ES POWER UNIT PARTS DRAWING ........................ 40058-2

35 MTE-ED(BI-ROT) 6136POWERUNIT .................................. 6097

36 REPLACEMENT PARTS DWG - ED POWER UNIT .................... 6486

37 REPLACEMENTPARTS LIST -ED POWER UNIT ......................6487

38 REPLACEMENT PARTS DRAWING ES POWER UNIT .............. 6508

39 REPLACEMENT PARTS LIST ES POWER UNIT ....................... 6509

40 WARRANTYPOLICY .............................................................. 12-00073

-PDECALSANDPACKAGEINCLUDES:

12524 CAUTIONSTANDCLEAR 2 PCS.

416052 CAUTIONDECAL 2 PCS.

6066 PLASTICBAG 1 PC.

12-00075 ENVELOPE 1 PC.

MANUFACTURING,INC.

BOOKMARKS

THUMBNAILS

VP/VC-6R HOIST SPECIFICATIONS OVERVIEW

VP - PICK-UP Power Source:

VC - CONTRACTOR ES - Electric Single Acting

6 - *6000 lbs. CAPACITY ED - Electric Double Acting

Designed for: '88 - '00 Chev/GMC Old Style C/K Series

'89 - '98 Ford

Recommended if payload is in excess of 1000 lbs.

NOTE: 1/2 ton & some 3/4 ton trucks may require overload / helper springs to keep hoist from

being too low.

Suggestedmaximumcapacityforpick-upbed

Specifications:

Weight - 265 lbs (ES/ED)

Cylinder - 3-1/2" dia, 13" stroke

Operating Pressure - 2400 psi "up" (ES/ED) and 650 psi "down" (ED only)

Factory Assembled 44-3/4" Long Mounting Tube Adapts to Original Crossmember

Heavy Duty 1/4" Plate Welded and Reinforced

Built-in Tapered Guides Standard

12-Volt Electric Hydraulic Single Acting Pump (Option-Double Acting Pump)

IMPORTANT:To avoid costly delays in installation and improper operation, read and

understand this manual in its entirety before proceeding.

WARNING: Whenever work or maintenance is performed on a truck under a raised body,

always remember to prop the body up with the optional safety prop (40042) or

another safe method to avoid injury from the body inadvertently falling.

WARNING: To prevent damage to the truck's electrical system, disconnect the positive

battery cable and alternator when arc welding on the truck.

6101

H100

1-19-99B

4-2-01C

SPECIFICATIONS

VP/VC-6R SUPERCEDES

TITLE DATE SECTION

HTGNELACGNAHREVO°04TAYTICAPAC

'7"65"0snot34.3

'8"65"01snot97.3

'9"65"22snot05.4

•Cab to axle dimensions may

differ resulting in a change in

capacities shown.

•Capacities include weight of

body which must be deducted to

determine payload.

Caution - Weight of chassis

combined with weight of body,

hoist and payload cannot exceed

GVWR or GAWR of truck.

PLATFORM AND DUMP APPLICATIONS

MANUFACTURING,INC.

6105

H200

11-13-89

7-10-98A

INST INSTRUCTIONS

VP/VC-6R SUPERCEDES

TITLE DATE SECTION

VP-6R INSTALLATION INSTRUCTIONS

1. Removepick-upbumperifapplicable-savefastenersandunboltfillertubes.

2. Removepick-upbedandsetbedfrontsidedowninuprightposition-savebedfasteners.

Besuretoattachgroundstrapfromtopofgasfillernecktoexistinggastankgroundonframe

longsill.

3. Installing Rear Hinge Assembly: See Dwg. 6106 Figure 3A and Dwg. 6103 Figure 3B

A. Fastenthelowerrearhingeframe,squaredontherearofthelongsills. Thetubeonthe

lowerrearhingeframeshouldbetouchingendoflongsills. Besurethatthelowerrear

hingeissquare.

B. Fastentheupperhinge(withcollarsonthesideoftheplatestowardinsideoftruckbed)

torearbedchannelandfirstcrossmemberfromrearoftruckusingexistingbedbolts

(2requiredeachside). Besurethattheupperhingeismountedsquare(nottapered)

withthe bed crossmembers- same aslowerhinge frame.

FORD- Ifithasareargastanktherightandleftupperhingeassemblywillhavetobe

cutoff 3"asshowninFigure 3B. Therighthingewillalsohave tobetapered

3"to clear therear gas tank. Donot fasten upperhinges tight atthis time.

Chev

GMC

MANUFACTURING,INC.

6106

H200

11-13-89

7-10-98A

INST INSTRUCTIONS

VP/VC-6R SUPERCEDES

TITLE DATE SECTION

4. InstallingUpper Nest: See Dwg.6108 Figure 4

Chev Fastenupper nest to under sideof pick-up bedbetween the second and thirdbed

crossmemberfromfront. Use1/4"-20x3"bolts(2required)throughflangeonupper

nestassemblyandthroughsecondcrossmemberwith1/4"nuts,lockwashersand

flatwashers(2eachrequired). Use1/4"-20x3"bolts,1/4"nuts,lockwashersand

flatwashers(2eachrequired) toboltthroughuppernestandthirdcrossmember.

NOTE: Be sure the upper nest is centered from right to left and against underside of bed

beforedrillingfor1/4"mountingbolts.

Ford Removetheexhaustshieldbetweenthe2ndand3rdcrossmember. Weldthesmall

flange of the filler channel to the side of the upper nest that is notched. The filler

channelisagainstthe3rdcrossmember. Fastentheuppernesttotheundersideof

thepick-upbedsameas Chev/GMC.

GMC

MANUFACTURING,INC.

TITLE SECTION

SUPERCEDES

DATE

6103

H200

11-3-89

6-30-98ILLUSTRATIONS

VP/VC-6/6R

MANUFACTURING,INC.

TITLE SECTION

SUPERCEDES

DATE

6108

H200

11-4-93

7-10-98ILLUSTRATIONS

VP/VC-6R

MANUFACTURING,INC.

6109

H200

11-13-89

7-10-98A

INST INSTRUCTIONS

VP/VC-6R SUPERCEDES

TITLE DATE SECTION

5. InstallingLongitudinalPick-upBodySupports-Optional: SeeDwg.6110Figure5

(Chev/GMConly)

A. Thelongitudinal pick-up bodysupports should bemounted so thatthe long tubeon the

longitudinal support is about 4" from the side of the upper nest on the third bed cross

memberfromthefront. Theshorttubeonthelongitudinalsupportsshouldbeoutboard.

The"z"weldedontheendoftheshorttubeofthelongitudinalsupportshouldcapoverthe

frontofthesecondbedcrossmemberfromthefront. Usebedbolttofasten"z"tosecond

cross member (1 each) described above.

B. The "z" on the other end of the longitudinal support should cap over the first bed cross

memberfromtherear. Boltthroughthefirstbedcrossmemberfromtherearandthe"z"

onthelongitudinalsupportwith1/4"-20x2-1/2"bolts,1/4"nuts,washersandlockwashers

(2eachrequired).

C. Boltlongitudinalbodysupportstothethirdandfourthbedcrossmembersfromthefront

with 3/8"-16 x 3" bolts, 3/8" nuts, lock washers and fender washers (4 each required).

Fender washers should be on inside of cross members (See Dwg. 6110 Figure 5).

6. Install Plastic Pads: See Dwg. 6110 Figure 5

Chev The 1/2" x 2" x 4" plastic pads (2 required) are centered over the existing bed bolt

holesonthefrontbedcrossmemberandfastenedwith2-1/4"x2"selftappingtorx

headscrews(2requiredeachpad).Thesameappliesforthe1"x2"x4"plasticpads

(2required),buttheyarefastenedtothefourthbedcrossmemberfromthefrontof

thebed.

Ford Fasten1/2"x2"x4"padstothe3rdbedcrossmemberfromthefront. Theotherpad

sameas the Chev/ GMC -4thcross member.

GMC

MANUFACTURING,INC.

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