Vermont Castings DVRT41 Montageanleitung

Homeowner's Installation and

Operating Manual

INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER

Direct Vent

Model: DVRT41

DO NOT STORE OR USE

GASOLINE OR OTHER FLAM-

MABLE VAPORS AND LIQUIDS

IN THE VICINITY OF THIS OR

ANY OTHER APPLIANCE.

WHAT TO DO IF YOU SMELL

GAS:

•Do not try to light any

appliance.

•Do not touch any electric

switch; do not use any phone in

your building.

•Immediately call your gas

supplier from your neighbor's

phone. Follow the gas suppliers

instructions.

•If you cannot reach your gas

supplier call the fire

department.

WARNING!

IF THE INFORMATION IN THIS

MANUAL IS NOT FOLLOWED

EXACTLY, A FIRE OR EXPLO-

SION MAY RESULT CAUSING

PROPERTY DAMAGE, PER-

SONAL INJURY OR LOSS OF

LIFE.

PLEASE READ THIS MANUAL

BEFORE INSTALLING AND

USING APPLIANCE

INSTALLER/CONSUMER

SAFETY INFORMATION

CERTIFIED

FOR YOUR SAFETY

Installation and service must

be performed by a qualified

installer, service agency or

the gas supplier.

10006740 1/05 Rev. 2

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777

www.majesticproducts.com • www.vermontcastings.com

CFM Specialty Home Products

DVRT41 Direct Vent Gas Fireplace

10006740

Installation & Operating Instructions ........................................................................................................... 3

Locating Your Fireplace .................................................................................................................... 3

Fireplace Dimensions........................................................................................................................ 4

Clearance to Combustibles ............................................................................................................... 6

Mantels ............................................................................................................................................ 6

Hearth ............................................................................................................................................ 6

Framing & Finishing .......................................................................................................................... 7

Final Finishing ................................................................................................................................... 7

Gas Specifications ............................................................................................................................ 7

Gas Inlet and Manifold Pressures ..................................................................................................... 7

High Elevations ................................................................................................................................. 7

Gas Line Installation.......................................................................................................................... 7

Remote ON/OFF Switch Installation ................................................................................................. 8

Alternate Switch Location.................................................................................................................. 8

EB-1 Electrical Box ........................................................................................................................... 8

Optional Top Vent Application........................................................................................................... 9

General Venting

General Venting .............................................................................................................................. 10

General Venting Information - Termination Location ...................................................................... 11

General Information Assembling Vent Pipes .................................................................................. 12

Flex Vent Pipes ............................................................................................................................... 12

Twist Lock Pipes ............................................................................................................................. 13

How to Use the Vent Graph ............................................................................................................ 13

Rear Wall Vent Application & Installation ........................................................................................ 13

Vertical Sidewall Application & Installation...................................................................................... 15

Below Grade Installation ................................................................................................................. 19

Vertical Through-the-Roof Application & Installation....................................................................... 19

Venting Components....................................................................................................................... 22

Operating Instructions

Glass Information ............................................................................................................................ 23

Louvre Removal .............................................................................................................................. 23

Window Frame Assembly Removal ................................................................................................ 23

Glass Cleaning ................................................................................................................................ 23

Replacement of Ceramic Hearth Panels ......................................................................................... 23

Installation of Logs .......................................................................................................................... 24

Burner Lava Rock Placement ......................................................................................................... 24

Large Lava Rock ............................................................................................................................. 24

Flame & Temperature Adjustment ..................................................................................................24

Flame Characteristics...................................................................................................................... 25

Inspecting the Venting System........................................................................................................ 25

Lighting and Operating Instructions (Honeywell Gas Valve) ........................................................... 26

Lighting and Operating Instructions (SIT Valve) ............................................................................. 27

Instructions for RF Comfort Valve ................................................................................................... 28

Troubleshooting Gas Control (Honeywell Gas Valve)..................................................................... 32

Troubleshooting Gas Control (SIT 820 Millivolt Gas Valve) ............................................................ 33

Troubleshooting Gas Control (SIT 822 Valve w/Honeywell Ignitor) ................................................ 34

Fuel Conversion Instructions........................................................................................................... 35

Maintenance

Cleaning the Standing Pilot Control System ................................................................................... 38

Replacement Parts ....................................................................................................................................... 39

Optional Accessories

Fan Kits ........................................................................................................................................... 43

Hard (Direct) Wire Hook Up ............................................................................................................ 43

Remote Controls ............................................................................................................................. 44

Ceramic Refractory Panels ............................................................................................................. 44

Decorative Bay Windows ................................................................................................................ 44

Decorative Frame Trim.................................................................................................................... 44

For Use in Mobile Homes: Model DVRT41RMH ......................................................................................... 45

Warranty ........................................................................................................................................................ 47

Energuide ...................................................................................................................................................... 48

PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.

Thank you and congratulations on your purchase of a CFM Specialty Home Products fireplace.

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these

instructions may result in a possible fire hazard and will void the warranty.

Table of Contents

DVRT41Direct Vent Gas Fireplace

10006740

A)Flat on wall B)Cross corner C) **Island

D)*Room divider E)*Flat on wall corner F) Chase installation

Y) 6" minimum

Note (Fig. 1):

** Island (C) and Room Divider (D) installation is possible as

long as the horizontal portion of the vent system (X) does not

exceed 20’ (610cm). See details in Venting Section.

* When you install your fireplace in(D) Room divider or (E)

Flat on wall corner positions (Y), a minimum of 6“ (153mm)

clearance must be maintained from the perpendicular wall and

the front of the fireplace.

This gas appliance should be installed by a qualified installer

in accordance with local building codes and with current CSA-

B149.1 Installation codes for Gas Burning Appliances and

Equipment. If the unit is being installed in a mobile home, the

installation should comply with the current CAN/CSA Z 240.4

code. For U.S.A Installations follow local codes and/or the

current National Fuel Gas Code. ANSI Z223.1/NFPA 54.

FOR SAFE INSTALLATION AND OPERATION

PLEASE NOTE THE FOLLOWING:

1 . This fireplace gives off high temperatures and should be

located out of high traffic areas and away from furniture

and draperies.

2. Children and adults should be alerted to the hazards of

the high surface temperatures of this fireplace and should

stay away to avoid burns or ignition of clothing.

3. Children should be carefully supervised when in the same

room as your fireplace.

4. Under no circumstances should this fireplace be modified.

Parts removed for servicing should be replaced prior to

operating this fireplace again.

5. Installation and any repairs to this fireplace must be

performed by a qualified installer, service agency or gas

supplier. A professional service person should be con-

tacted to inspect this fireplace annually. Make it a practice

to have all of your gas fireplaces checked annually. More

frequent cleaning may be required due to excess lint and

dust from carpeting, bedding material, etc.

6. Control compartments, burners and air passages in this

fireplace should be kept clean and free of dust and lint.

Make sure the gas valve and pilot light are turned off

before you attempt to clean this fireplace.

7. The venting system (chimney) of this fireplace should be

checked at least once a year and if needed your venting

system should be cleaned.

8. Keep the area around your fireplace clear of combustible

materials, gasoline and other flammable vapor and liquids.

This fireplace should not be used as a drying rack for

clothing, nor should Christmas stocking or decorations be

hung in the area of it.

9. Under no circumstances should any solid fuels (wood,

coal, paper or cardboard etc.) be used in this fireplace.

10. The flow of combustion and ventilation air must not be

obstructed in any way.

11. When fireplace is installed directly on carpeting, vinyl tile

or any combustible material other than wood, this fireplace

must be installed on a metal or wood panel extending the

full width and depth of the fireplace.

12. This fireplace requires adequate ventilation and

combustion air to operate properly.

13. This fireplace must not be connected to a chimney flue

serving a separate solid fuel burning fireplace.

14. When the fireplace is not in use it is recommended that

the gas valve be left in the OFF position.

Installation & Operating Instructions

Locating Your Fireplace

Proposition 65 Warning: Fuels used in gas,

woodburning or oil fired appliances, and the products of

combustion of such fuels, contain chemicals known to

the State of California to cause cancer, birth defects

and other reproductive harm.

California Health & Safety Code Sec. 25249.6

This appliance may be installed in an aftermarket

permanently located, manufactured home or mobile

home, where not prohibited by local codes.

This appliance is only for use with the type of gas indi-

cated on the rating plate. This appliance is not

convertible for use with other gases, unless a certified

kit is used.

IMPORTANT:

PLEASE READ THE FOLLOWING CAREFULLY

Remove any plastic from trim parts before turning the

fireplace ON.

It is normal for fireplaces fabricated of steel to give off

some expansion and/or contraction noises during the

start up or cool down cycle. Similar noises are found

with your furnace heat exchanger or car engine. It is

not unusual for your CFM Specialty Home Products

company gas fireplace to give off some odor the first

time it is burned. This is due to the manufacturing

process.

Please ensure that your room is well ventilated

-open all windows.

It is recommended that you burn your fireplace for at

least ten (10) hours the first time you use it. If the

optional fan kit has been installed, place the fan switch

in the “OFF” position during this time.

Fig. 1 Locating Gas Fireplace

LU584-1

YEAB

DVRT41 Direct Vent Gas Fireplace

10006740

Ref. DVRT41

A41” (1041mm)

B37” (940mm)

C36” (914mm)

D24¹⁄₂”(622mm)

E7”(178mm)

F6”(152mm)

G1¹⁄₄”(32mm)

H19¹⁄₂”(495mm)

I5¹⁄₂”(140mm)

J25” (635mm)

K5/8” (16mm)

L10³⁄₄”(273mm)

M2”(51mm)

N7⁵⁄₈”(194mm)

O1⁷⁄₈”(48mm)

P7”(178mm) Dia.

Q4”(102mm) Dia.

Framing Dimensions

R41¹⁄₂”(1054mm)

S41¹⁄₄”(1048mm)

T19¹⁄₂”(495mm)

U62¹⁄₄”(1581mm)

V44” (1118mm)

W31³⁄₄”(807mm)

Fireplace Dimensions (Installed as Top Vent)

Fig. 2 Fireplace specifications and framing dimensions.

S - Rough Opening Width

Rough

Opening

Height

Electrical

Access

Rough

Opening

Depth

Gas Line

Access

Recessed

Nailing Flange

DVRT41Direct Vent Gas Fireplace

10006740

Fireplace Dimensions (Installed as Rear Vent)

R - Rough Opening Width

Gas Line

Access

Rough

Opening

Height

Electrical

Access

Rough

Opening

Depth

Recessed

Nailing Flange

Ref. DVRT41

A41” (1041mm)

B37” (940mm)

C36” (914mm)

D24¹⁄₂”(622mm)

E7”(178mm)

F6”(152mm)

G1¹⁄₄”(32mm)

H19¹⁄₂”(495mm)

I25” (635mm)

J5/8” (16mm)

K10³⁄₄”(273mm)

L2”(51mm)

M7⁵⁄₈”(194mm)

N1⁷⁄₈”(48mm)

O31¹³⁄₁₆”(808mm)

P32⁹⁄₁₆”(827mm)

Framing Dimensions

Q41¹⁄₂”(1054mm)

R41¹⁄₄”(1048mm)

S19¹⁄₂”(495mm)

T62¹⁄₄”(1581mm)

U44” (1118mm)

V31³⁄₄”(807mm)

Fig. 3 Fireplace specifications and framing dimensions.

DVRT41 Direct Vent Gas Fireplace

10006740

Mantels

The height that a combustible mantel is fitted above

the fireplace is dependent on the depth of the mantel.

This also applies to the distance between the mantel

leg (if fitted) and the fireplace.

For the correct mounting height and widths, refer to

Figures 4a, 4b and the Mantel Chart below.

The distances and reference points are not affected by

the fitting of a bay window front trim kit.

Noncombustible mantels and legs may be installed at

any height and width around the appliance. When

using paint or lacquer, it must be heat resistant to

prevent discoloration.

Clearance to Combustibles

Top of unit to ceiling.................................36” (914mm)

Front of unit to combustibles ...................36” (914mm)

Appliance

Top of standoff ........................................0” (0mm)

Bottom .....................................................0” (0mm)

Side .........................................................0” (0mm)

Back.........................................................0” (0mm)

Venting

Concentric sections of DV Vent...................1” (25mm)

Nonconcentric sections of DV Vent

Sides and bottom ..................................1” (25mm)

Top ........................................................2” (51mm)

Mantel

Leg

Black

Surround

Face

CFM164a

Side of

Combustion Chamber

CFM170

Fig. 4b Combustible mantel leg minimum installation.

Mantel Mantel Leg from Side

Ref. Leg Depth Ref. of Comb. Opening

F10” (254mm) K 11¹⁄₂” (292mm)

G8” (203mm) L 9¹⁄₂” (241mm)

H6” (152mm) M 7¹⁄₂” (191mm)

I4” (101mm) N 5¹⁄₂” (140mm)

J2” (51mm) O 3¹⁄₂’” (89mm)

Hearth

A hearth is not mandatory, but is recommended for

aesthetic purposes. We recommend a noncombustible

hearth which projects out 12” (305mm) or more from

the front of the fireplace.

Cold climate installation recommendation:

When installing this unit against a non-

insulated exterior wall or chase, it is

mandatory that the outer walls be insu-

lated to conform to applicable insulation

codes.

ABCDE

Fireplace

Louvre

Assembly Top

Top of Combustion

Chamber

Bottom of Door Trim

CFM146

Fig. 4a Combustible mantel minimum installation.

Mantel Chart

Mantel Shelf Mantel from Top

Ref. or Breast Plate Ref. of Comb. Chamber

Depth

V10” (254mm) A 19” (483mm)

W8” (203mm) B 17” (432mm)

X6” (152mm) C 15” (381mm)

Y4” (101mm) D 13” (330mm)

Z 2” (51mm) E 11” (279mm)

Maintain minimum 3/4”

(19mm) clearance to

combustible

DVRT41Direct Vent Gas Fireplace

10006740

Framing And Finishing

Check fireplace to make sure it is lev-

elled and properly positioned.

To mount the appliance:

1. Choose the location.

2. This unit comes with four (4) flanges pre-mounted on

both sides of the fireplace to allow two different

drywall thicknesses to be used. Flange “A” is for 1/2”

drywall while flange “B” is for 5/8” drywall.

3. Bend the desired flanges out 90°on both sides of

the fireplace. Slide the fireplace into the framed

opening until the flanges contact the front surfaces

of the framing. Level the unit and secure it firmly in

place.

Final Finishing

Noncombustible materials such as brick or tile can be

extended over the edges of the face of the fireplace. Do

not cover the window frame assembly, any vent,

louvre assembly top or louvre assembly bottom. If a

Trim Kit is to be installed, brick and tile will have to be

installed flush with the side of this appliance.

DVRT41

Certified To

ANSI Z21.88-2002/CSA 2.33-2002

Vented Gas Fireplace Heater

Gas Inlet and Manifold Pressures

Natural LP (Propane)

Minimum Inlet Pressure 5.5” w.c. 11.0” w.c.

Maximum Inlet Pressure 14.0” w.c. 14.0” w.c.

Manifold Pressure 3.5” w.c. 10.0” w.c.

Gas Specifications

MAX. MIN.

GAS INPUT INPUT

MODEL FUEL CONTROL B.T.U.H B.T.U.H.

DVRT41RN Natural Gas Millivolt Hi/Lo 36,000 25,200

DVRT41RP Propane Millivolt Hi/Lo 36,000 27,000

DVRT41RFN Natural Gas Comfort Control 36,000 25,200

DVRT41RFP Propane Comfort Control 36,000 27,000

DVRT41EN Natural Gas 24 Volt Hi/Lo 36,000 25,200

DVRT41EP Propane 24 Volt Hi/Lo 36,000 27,000

High Elevations

Input ratings are shown in BTU per hour and are

certified without deration for elevations up to

4,500 feet (1,370m) above sea level.

For elevations above 4,500 feet (1,370m) in USA,

installations must be in accordance with the

current ANSI Z223.1/NFPA 54 and/or local codes

having jurisdiction.

In Canada, please consult provincial and/or local

authorities having jurisdiction for installations at

elevations above 4,500 feet (1,370m).

Gas Line Installation

When purging gas line the front glass

must be removed.

The gas pipeline can be brought in through the right

side of the appliance. Knockouts are provided at

convenient locations to allow for the gas pipe installa-

tion and testing of any gas connection.

The gas line connection can be made with properly

tinned 3/8" copper tubing, 1/2" rigid pipe or an approved

flex connector. Since some municipalities have

additional local codes, it is always best to consult your

local authority and the CSA-B149.1 installation codes.

For USA installations consult the current National Fuel

Gas Code, ANSI Z223.1/NFPA 54.

Fig. 5 Drywall flange location.

Flange Location for

Desired Drywall Depth

Flange Drywall

Position Depth

A1/2” / 13mm

B5/8” / 16mm

FP1539

DVRT41 Direct Vent Gas Fireplace

10006740

Remote ON/OFF Switch Installation

Do not wire the remote ON/OFF wall

switch for this gas appliance into a 120v

power supply.

1. Thread wire through the electrical knockout located

on either side of the unit. Take care not to cut the

wire or insulation on metal edges. Ensure the wire is

secured and protected from possible damage. Run

one end of the gas control valve and the other end

to the conveniently located wall switch.

2. Attach the wire to the ON/OFF switch and install

switch into receptacle box. Attach cover plate to

switch.

3. Connect wiring to gas valve. (Fig. 7)

FP1024

Fig. 8 Alternate switch location.

Always check for gas leaks with a mild

soap and water solution applied with a

brush no larger than 1” (25mm). Never

apply soap and water solution with a

spray bottle. Do not use an open flame

for leak testing.

The fireplace valve must not be sub-

jected to any test pressures exceeding

1/2 psi. Isolate or disconnect this or any

other gas appliance control from the gas

line when pressure testing.

The gas control is equipped with a captured screw type

pressure test point, therefore it is not necessary to

provide a 1/8" test point up stream of the control.

When using copper or flex connector use only ap-

proved fittings. Always provide a union when using

black iron pipe so that the gas line can be easily

disconnected for burner or fan servicing. (Fig. 6) See

the gas specifications for pressure details and ratings.

Alternate Switch Location

The remote switch can be installed on either side of the

access door. Mount the switch to the switch bracket

provided. Screw the bracket on either side of the

frame, line up the screws with the prepunched holes.

(Fig. 8)

EB-1 Electrical Box

The fireplace, when installed, must be

electrically connected and grounded in

accordance with local codes or, in the

absence of local codes, with the current

CSA C22.1 Canadian Electrical Code.

For USA installations, follow the local

codes and the national Electrical Code

ANSI/NFPA No. 70.

It is strongly suggested that the wiring of

the EB-1 Electrical Junction Box be

carried out by a licensed electrician.

Ensure that the power to the supply line

has been disconnected before commenc-

ing this procedure.

1/2” Gas Supply

1/2” NPT x 3/8” Flare Shut-off

Valve 3/8” Flex Line

(from valve)

FP297a

Fig. 6 Typical gas supply installation.

TPTH TH

FP1218

Remote

ON/OFF

Switch

Fig. 7 Remote switch wiring diagram for R models.

DVRT41Direct Vent Gas Fireplace

10006740

The EB-1 electrical junction box has been supplied

standard on the DV360/580 models to allow for the

easy installation of an optional fan kit.

To connect the EB-1 box to the house electrical supply,

follow the steps below.

1. Unscrew the retaining screw from the EB-1 base

plate (Fig. 9) and remove the EB-1 assembly from

the fireplace.

2. Remove the front cover of the EB-1 box.

3. Remove the plug socket assembly from the EB-1

box.

4. Feed the supply line in from the outside through the

cable clamp. (Fig. 9)

5. Connect black wire of the power supply line to the

brass screw (polarized) of the socket assembly.

6. Connect the white wire of the power line to the

chrome screw of the socket assembly.

7. Connect the ground wire of the supply line to the

green screw of the socket assembly.

8. Refit the socket assembly back into the electrical

box and replace the cover plate. Secure the cable

with the clamp on the outside of the unit to prevent

strain on the connections.

9. The EB-1 electrical junction box is now ready to

supply power to the FK12 or FK24 fan kits if fitted.

Optional Top Vent Application

The DVRT41 fireplace is shipped as a rear vent unit. If

the layout requires a top vent, convert the unit following

the steps below.

1. Remove the 10 screws securing outer collar adapter

to fireplace. (Fig. 10)

2. Set outer collar adapter aside.

3. Remove insulation from top of unit and discard.

Remove the four (4) screws securing flue cover to

top of unit and remove flue cover. (Fig. 11)

Flue

Pipe

Remove

Screws

(5)

Outer Collar

Adapter

Remove

Screws (5) FP1030

Rear View

Fig. 10 Remove screws from outer collar adapter.

FP580

Fig. 9 EB-1 receptacle.

OUTSIDE

ELECTRICAL BOX

FRONTOFUNIT

INSIDE

FRONT OF UNIT

4. Remove the four (4) screws securing flue pipe to

back of unit. Remove flue pipe. (Fig. 11)

5. Secure flue cover to back of flue outlet. Be sure to

replace gasket. (Fig. 12)

6. Install flue pipe and gasket removed in step 4 to top

of unit with four (4) screws. Be sure to replace

gasket. (Fig. 12)

7. Secure outer collar adapter to unit with the round

collar on top, secure with 10 screws.

NOTE: Be sure not to damage any gasket material.

CAUTION: Remove insulation. Insulation extends

beyond opening in top of unit. Be sure

to remove all insulation before complet-

ing conversion. Insulation measures

9¹⁄₄” x 22³⁄₄” (235mm x 578mm). If the

unit is converted back to a rear vent, the

insulation (Part #20003129) must be

replaced.

Fig. 11 Remove flue cover and flue pipe.

Remove

Screws (4)

Remove Screws (4)

Flue

Cover

Flue

Pipe

FP1027

Insulation

DVRT41 Direct Vent Gas Fireplace

10006740

FP1031

Fig. 13 Completed conversion.

After conversion to top vent configura-

tion, the 4” (102mm) flue pipe should be

concentric within the 7” (175mm) outer

collar.

Your fireplace is approved to be vented either through

the side wall, or vertical through the roof.

•Only CFM Corporation venting components

specifically approved and labelled for this fire-

place may be used.

•If vent terminal is installed in an accessible location,

Vent Termination Guard #53525 shall be installed.

•Venting terminals shall not be recessed into a wall or

siding.

•Horizontal venting which incorporates the twist lock

pipe must be installed on a level plane without an

inclining or declining slope.

•Horizontal venting which incorporates the use of flex

venting shall have an inclining slope from the unit of

1/2” (13mm) per 12” (305mm).

There must not be any obstruction such as bushes,

garden sheds, fences, decks or utility buildings within

24" (610mm) from the front of the termination hood.

Do not locate termination hood where excessive snow

or ice build up may occur. Be sure to check vent termi-

nation area after snow falls, and clear to prevent acci-

dental blockage of venting system. When using snow

blowers, make sure snow is not directed towards vent

termination area.

Location of Vent Termination

It is imperative the vent termination be located observ-

ing the minimum clearances as shown on following

page.

General Venting

Flue Cover

Replace

Screws (4)

Flue Pipe

FP1028

Fig. 12 Replacing flue cover and flue pipe.

Replace

Screws (4)

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