Versalift VST-9000I-E100 Bedienungsanleitung

Service and Installation

Manual

Time Manufacturing Co. 7601 Imperial Drive P.O. Box 20368 Waco, Texas 76702 Phone: 254-399-2100 Fax: 254-751-0775

Aerial Device

ATTENTION:

THIS MANUAL CONTAINS CONFIDENTIAL INFORMATION

AND IS THE SOLE PROPERTY OF TIME MANUFACTURING CO.

CONTENTSARENOTTOBEDISCLOSED,COPIED,ORREPRODUCED

INANY MANNERWITHOUT THE EXPRESSED, WRITTENPERMISSION

OF TIME MANUFACTURING CO.

DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL

YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH

OPERATOR’S AND SERVICE MANUALS, PROVIDED WITH EACH

VERSALIFT.

MANUAL PART NUMBER

39092-00

SERIAL NUMBER

Time Manufacturing Co. reserves the right to improve the design or change speciﬁcations at any time without notice.

11/14

PLEASE NOTE THE ANSI A92.2-2009 STANDARD AND THE MANUAL OF RESPONSIBILITIES CONTAINS

RECENTLY UPDATED INFORMATION. DEALERS, OWNERS, USERS, OPERATORS, LESSORS AND LESSEES MUST

ADHERE TO THESE UPDATED STANDARDS.

VST-9000I-E100

NG150001

MANUFACTURING COMPANY

OWNER’SWARRANTY

The Versalift Aerial Platform Lift is engineered and designed to perform as stated on

published specifications. Only quality material and workmanship are used in the

manufacture of this product. With proper installation, regular maintenance, and periodic

repair service, the equipment will provide excellent service.

Those parts of the Versalift that are manufactured by Time Manufacturing Company

are warranted for one full year from date of purchase. Structural components will carry

a lifetime warranty for defects in material and workmanship which existed at the time of

initial delivery, wear components are not covered by this statement. This warranty is

issued only to the original purchaser and promises that Time Manufacturing Company

manufactured products are free from defects in material and factory workmanship

when properly installed, serviced, and operated under normal conditions, according to

the manufacturer’s instructions.

Manufacturer’s obligation under this warranty is limited to correcting without charge at

its factory any part or parts thereof which shall be returned to its factory or one of its

Authorized Service Stations, transportation charges prepaid, within one year after being

put into service by the original user, and which upon examination shall disclose to the

Manufacturer’s satisfaction to have been originally defective. Correction of such defects

by repair to, or supplying of replacements for defective parts, shall constitute fulfillment

of all obligations to original user.

This warranty shall not apply to any of the Manufacturer’s products which must be

replaced because of normal wear, which have been subject to misuses, negligence or

accident, or which shall have been repaired or altered outside of the Manufacturer’s

factory (unless authorized by the Manufacturer in writing), products which have not

been maintained and operated in accordance with Time Manufacturing Company’s

operators, maintenance manuals and bulletins, products which are repaired without

using original Time Manufacturing Company parts. This limited warranty does not

cover transportation fees and/or consumables used for the repair.

Manufacturer shall not be liable for loss, damage, or expense directly or indirectly from

the use of its product or from any cause.

The above warranty supersedes and is in lieu of all other warranties, expressed or

implied, and of all other liabilities or obligations on part of Manufacturer. No person,

agent, or dealer is authorized to give any warranties on behalf of the Manufacturer or to

assume for the Manufacturer any other liability in connection with any of its products

unless made in writing and signed by an officer of the Manufacturer.

VERSALIFT VST-9000-I-E

TABLE OF CONTENTS

Section 100- Introduction

Nomenclature.........................................................................................................................100-3

Section 101- Safety

Section 102- Theory of Operation

Mechanical System ................................................................................................................102-2

Hydraulic System....................................................................................................................102-2

Electrical System....................................................................................................................102-4

Options...................................................................................................................................102-5

Section 103- Service Procedures

Maintenance and Inspection...................................................................................................103-2

Prior to Placing Unit Into Service............................................................................................103-2

30 Days after “In Service” Date (one-time service) ................................................................103-5

Three Months or 250 Hours Service.......................................................................................103-5

Six Months or 500 Hours Service...........................................................................................103-7

Every year or 1500 Hours Service..........................................................................................103-8

Two Years or 3000 Hours Service..........................................................................................103-9

Torque Chart.........................................................................................................................103-11

Critical Fasteners and Welds................................................................................................103-12

Decal Placement ..................................................................................................................103-14

Checklist and Record ...........................................................................................................103-17

Adjustments..........................................................................................................................103-19

Cartridge Holding Valves......................................................................................................103-19

Leveling System Pressure....................................................................................................103-20

Rotation Motor Counterbalance Valves................................................................................103-21

Boom Actuation Speeds.......................................................................................................103-21

Hydraulic Oil Recommendations..........................................................................................103-22

Care of Fiberglass Booms....................................................................................................103-24

Trouble Shooting ..................................................................................................................103-24

Hydraulic Cylinder Repair.....................................................................................................103-26

Section 104- Installation

Introduction.............................................................................................................................104-2

Shipping and Handling ...........................................................................................................104-2

Fasteners................................................................................................................................104-3

Welding Speciﬁcations ...........................................................................................................104-3

Vehicle and Mounting Speciﬁcations......................................................................................104-3

Bolt Marking and Torque Chart...............................................................................................104-4

Installation and Pre-Delivery...................................................................................................104-5

Mounting Instructions .............................................................................................................104-5

Pre-Delivery Testing and Inspection.......................................................................................104-7

Section 105- Hydraulic Schematics

Hydraulic Schematic (JIC) .....................................................................................................105-2

Wiring Diagram Insulated ......................................................................................................105-3

Section 106- Parts and Assemblies

Parts Ordering and Product Support Information...................................................................106-3

As Built Options and Parts Index

BC-1280-2 Lower Boom Rest 107.....................................................................................

BC-1341-6 10 Ft Elevator Auto Latch Installation 108.......................................................

CA-1280-23 Capacity Option 1000 lb Jib & Winch w/ Lift Elevator 109...............................

CC-1280-11 Airline Installation Truguard on Lift Elevator 110.............................................

DE-1280-28 Decal Kit 4-Axis Upr Ctrls Truguard Single Tool w/Jib & Winch

on Single Lift Elevator 111.............

DE-1280-29 Decal Placement w/Jib & Winch on Single Arm Lift Elevator 112...................

DE-1341-5 Decal Placement for Single Arm Lift Elevator 113...........................................

DE-1400-15 Decal Kit 1 Set Out & Down 2 Spool w/Interlock 114......................................

E-1341-5 10 Ft Single Arm Lift Elevator Assembly 115..................................................

EP-1340-4 Emergency Power Insulated 12 VDC 116.......................................................

ET-1280-1 Electrical Test Bands 117................................................................................

FB-1500-6 Platforms 118..................................................................................................

HK-1280-49 Hydraulic Jib Truguard Hose Kit 119...............................................................

HK-1280-69 Lower Boom Hose Kit w/ Jib Winch on Single Lift Elevator 120......................

HK-1280-71 Inner Boom Hose Kit w/ Jib Winch on Single Lift Elevator 121.......................

HK-1280-72 Upper Control Hose Kit Truguard on Single Lift Elevator 122.........................

HK-1280-77 Single Arm Lift Elevator Hose Kit 10 Ft Elevator w/ Jib & Winch 123.............

HYD-1280-12 Tank Line Relief Installation 124.....................................................................

HYD-1280-14 Lower Control Console 125.............................................................................

HYD-1280-2 Cylinders 126...................................................................................................

HYD-1340-14 Chassis Hydraulics for Elevator 127................................................................

IB-1280-32 Inner Boom Assembly w/ Test Band Lift Elevator 128....................................

JW-1270-15 Jib & Winch 129...............................................................................................

KN-1280-1 Knuckle Assembly 130....................................................................................

LB-1280-4 Lower Boom Assembly 131.............................................................................

LT-1260-4 Lift Throttle Insulated 132................................................................................

MH-1280-19 Upper Boom Tip Rest 133...............................................................................

MH-1280-5 Upper Boom Rest Install - Turret Mounted 134...............................................

MH-1280-7 Upper Boom Rest Installation 135...................................................................

MH-1400-23 Out and Down Outrigger Mounting Hardware 136..........................................

MH-1400-23 Out and Down Outrigger Mounting Hardware 137..........................................

OB-1280-4 Outer Boom 138..............................................................................................

OR-1400-60 Out and Down Outrigger Assembly Track Vehicle 139...................................

OR-1400-60 Out and Down Outrigger Assembly Track Vehicle 140...................................

PS-1280-2 Platform Support Assembly For Jib And Winch 141........................................

PS-922 Platform Support 142.......................................................................................

RO-1280-3 Continuous Rotation 20 Pass Single Lift Elevator 143....................................

RP-1200-4 Rope Assembly 144........................................................................................

SC-1280-50 4-Axis RH Truguard Ipper Controls w/ Hydraulic Jib & Winch

Single Tool on Single Lift Elevator 145.............

SD-1200-13 Slope Indicator Installation 146.......................................................................

SS-60 Master Switch & Start/Stop 12V 147...............................................................

TT-1280-4 Turret Assembly Lift Elevator 148...................................................................

VK-1400-27 2 Sets Out & Down (4 Spool w/ Switch) 149...................................................

VK-1400-30 Dual Out and Down Interlock Kit 150..............................................................

VK-1400-32 12V Outrigger/Lower Boom Interlock 151.......................................................

Options Option List OptionList......................................................................................

TABLE OF CONTENTS

100-1

VERSALIFT VST-9000-I-E

INTRODUCTION

SECTION 100

INTRODUCTION

100-2

VERSALIFT VST-9000-I-E

INTRODUCTION

DANGER: THIS IS NOT MAINTENANCE

FREE EQUIPMENT.

NOTICE: THIS MANUAL IS A PERMANENT

PART OF THE VERSALIFTAERIAL DEVICE AND

MUST REMAIN WITH THE UNIT ALWAYS.

Time Manufacturing Company reserves the right

to improve the design or speciﬁcations at any time

without any obligation to incorporate new features

into products previously sold.

To better understand this manual, it is important that

theassociated personnel bethoroughly familiar with

the aerial lift. The following illustration identiﬁes the

majorcomponents ofthe aerial lift. These terms are

used throughout the manual.

NOTE:As the aerial device users, you must read,

understand, and follow the instructions in this

manual and other manuals supplied with this

aerial lift unit.

This manual is furnished with your Versalift aerial

lift to provide practical and essential information

required maintaining the performance and life of

the Versalift. The scope of this manual includes

maintenance inspection, service and installation

information. Personnel responsible for maintaining,

inspectingandservicingtheaeriallift must be familiar

with this manual and the operator’s manual. A

working knowledge of all the information included

in both manuals is required.

In addition to, dealers, owners, operators, renters,

lessors and lessees are required to comply with the

requirements of the applicable section or sections

found in ANSI A92.2.

NOTE: For additional safety information

and required responsibilities refer to the

accompanying EMI Safety Manual and Manual

of Responsibilities.

Detailed information for the efﬁcient operation of

the Versalift aerial device can be found in the

accompanying Operator’s Manual.

DANGER: THIS EQUIPMENT SHOULD

BE OPERATED AND SERVICED ONLY BY

COMPETENT PERSONNEL FAMILIAR WITH

GOODSAFETYPRACTICES. THISINSTRUCTION

IS WRITTEN FOR SUCH PERSONNEL AND

IS NOT INTENDED AS A SUBSTITUTE FOR

ADEQUATE TRAINING AND EXPERIENCE

IN SAFE PROCEDURES FOR THIS TYPE OF

EQUIPMENT.

DANGER: READ AND UNDERSTAND

THIS MANUAL BEFORE ATTEMPTING TO

SERVICE THIS AERIAL DEVICE.

INTRODUCTION

THIS MANUAL CONTAINS CONFIDENTIAL

INFORMATION AND IS SOLE PROPERTYOF

TIME MANUFACTURING,AND IS NOT TO BE

DISCLOSED, COPIED, OR REPRODUCED

WITHOUT EXPRESSED PERMISSION OF

TIME MANUFACTURING.

100-3

VERSALIFT VST-9000-I-E

INTRODUCTION

Figure 1.1 Model VST-9000-I-E Nomenclature

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