Vertiv Liebert XDP Bedienungsanleitung

Liebert® XDP

User Manual

High Heat Density Precision Air Conditioning

The content in this document is subject to change without notice. All rights, including rights of translation,

reproduced by printing, copying or similar methods, and even of parts, are reserved. Violators will be liable for

damages. All rights, including rights deriving from patent license or registration of a utility model or design, are

reserved. No part of this document may be reproduced or transmitted in any form or by any means without the

prior written consent of Vertiv Co. Ltd.

Notice

The purchased products, services, and features are stipulated by the contract made between Vertiv Co.,

and the customer. All or part of the products, services, and features described in this document may not be

within the purchasing scope or the usage scope. Unless otherwise specified in the contract, all statements,

information, and recommendations in this document are provided “AS IS” without warranties, guarantees or

representations of any kind, either express or implied. The information in this document is subject to change

without notice. Every eort has been made in the preparation of this document to ensure the accuracy of the

contents, but all statements, information, and recommendations in this document do not constitute a warranty

of any kind, express or implied.

Vertiv Co., Ltd.

China

Homepage: www.vertiv.com

E-mail: support@Vertiv.com

Customer service hotline: 4008876510

Asia Pacific

Homepage: www.vertiv.com.

E-mail: overseas.support@Vertiv.com

For Technical Support, users may contact the nearest Vertiv Co. local sales oice or service centre.

Purpose of the Document

This document applies to the series of precision air conditioners and cooling solutions which maintain optimal

environmental control of technological ecosystems at minimal operating costs. This document gives an overview

of the specifications, installation, commissioning, and maintenance procedures with troubleshooting from the

user perspective. The figures used in this document are for reference only.

Please read this manual carefully before installing, maintaining, and troubleshooting.

Liebert XDP precision air conditioners is professional device, it is only for professionals and they are adapted to

the place where entry is restricted for normal people.

Styling used in this Guide

The styles used in the manual will be defined as mentioned in the following table:

Situation Description

Warning/Danger/Cauon • The Warning/Danger/Caution note indicates a hazardous or potentially

harmful situation that can result in death or injury. It also indicates in-

structions that need to be adhered to, failing which may result in danger

and safety issues thereby having an adverse eect on the reliability of

the device and security. Even for practices not related to physical injury,

to avoid equipment damage, performance degradation, or interruption in

service, follow the warning instruction.

Note

• The Note section indicates additional and useful information. It also calls

attention to best practices and industry-best protocols that are stan-

dardized and help make maximum utilization of the resources at hand.

Helpful information related to the product also comes under the Note

heading, helping the users with the definitions, concepts, and terminolo-

gies used in the manual.

Version History

Version Revision Date Issue Changes

1.0 26.03.2019

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Safety Precautions and Measures

The important safety precautions and measures that should be followed during the installation and

maintenance are described in the following sections.

Read the manual prior to installation and operation of the unit. Only qualified personnel should move, install, or

service this equipment.

The user reads and considers all the precautions, compliance, and safety measures before working on

the equipment. The unit control must be used exclusively for the purpose which it is intended for; the

manufacturer takes no liability for incorrect use or a modification to the unit control.

Adhere to all the Warnings and Cautionary measures included in the manual.

Please read this manual carefully before installing, maintaining and troubleshooting; especially the

Warning/Danger/Caution information in the User Guide. Apart from the User Guide, also pay attention to

the warning labels on the unit and its components.

This manual is retained for the entire service life of the unit. The user must read all the precautions, danger,

warnings, and cautionary measures mentioned in the manual prior to carrying out any operations on the unit.

Each unit is equipped with an electric insulation which allows the users to work in safe conditions. The main

switch is positioned on the electrical panel cover; Open the right door to access it. Before any maintenance

operation, switch o the unit with this electrical insulation device to eliminate risks such as electrical shocks,

burns, automatic restarting, moving parts, and remote control. The panel key, supplied along with the unit,

must be kept by the personnel responsible for the maintenance. The protective covers can be removed after

the electric power has been cut o by opening the main switch.

In the following sections, notice the various cautionary measures and warnings that need to be read carefully

prior to installing or operating the system.

Disconnect the local and remote power supplies prior to working with the unit.

Prior to the installation process, read all the instructions, verify if all the parts are in place, and check the

nameplate to ensure the voltage matches the available utility power for the unit.

The controller doesn’t isolate power from the unit even in the O mode, and some internal components still

require and receive power during the O mode.

If the unit door is open while the fans are operating, the airflow may result in abrupt slamming of the door

resulting in injury. Another aspect is the presence of small objects in the fans bay which may result in object

ejection during the fan start-up and there is a probable risk of being hit by these objects leading to grievous

injury as well as causing equipment damage.

The unit contains fluids and gases under high pressure. Therefore, the pressure should be relieved before

working with the piping.

Some components can be extremely hot during the unit operation. Therefore, allow suicient time for the unit to

cool down before working with the unit cabinet. Handle the unit with extreme caution and wear safety equipment

such as protective gloves, safety shoes, and arm protection while working with the hot components.

There is a risk of leaking water that can cause damage to the equipment as well as the building. There should

be an eective water drain connection and facilities. Installation should be precise. Implementation of the

application and service practices should be suitable and fault-free. Not complying with these norms will result

in water leakage from the unit. Water leakage can result in massive damage and loss of critical equipment in the

hosting ecosystem. Therefore, care should be taken to ensure that the unit must not be located directly above

any equipment that could sustain damage due to water and excessive moisture. Using a leak detection system

for the unit and system supply lines are recommended by Vertiv Co.

Vertiv | Liebert XDP | User Manual i

Table of Contents

Chapter 1: Product Overview.................................................................................................................................................................................1

1.1.Product Introduction................................................................................................................................................................................................... 1

1.2.Model Description........................................................................................................................................................................................................ 1

1.3.Model Nomenclature................................................................................................................................................................................................ 3

1.4.Components ..................................................................................................................................................................................................................... 3

1.4.1.Inverter pump......................................................................................................................................................................................................3

1.4.2.Plate Heat Exchanger................................................................................................................................................................................4

1.4.3.Fluid Reservoir...................................................................................................................................................................................................4

1.4.4.Two-port Valves...............................................................................................................................................................................................4

1.4.5.Micro-processor Controller ..................................................................................................................................................................4

1.4.6.Graphical Color Screen.............................................................................................................................................................................4

1.4.7.Variable Frequency........................................................................................................................................................................................4

1.5.Optional Components.............................................................................................................................................................................................. 5

1.6.Performance Parameters...................................................................................................................................................................................... 5

Chapter 2: Pre-Installation......................................................................................................................................................................................6

2.1.Equipment Room Requirements...................................................................................................................................................................6

2.2.Installation Space Requirements.................................................................................................................................................................6

2.2.1.Maintenance Space Requirements...............................................................................................................................................7

2.2.2.Side Outlet Holes for Water Pipes.................................................................................................................................................8

2.3.Environmental Requirements .........................................................................................................................................................................9

2.3.1.Operating Environment.............................................................................................................................................................................9

2.3.2.Storage Environment.................................................................................................................................................................................9

2.4.Refrigerant Requirements................................................................................................................................................................................10

2.5.Transportation, Unpacking and Inspection......................................................................................................................................10

Vertiv | Liebert XDP | User Manual ii

2.5.1.Transportation and Movement .......................................................................................................................................................10

2.5.2.Unpacking............................................................................................................................................................................................................11

2.6.Inspection.........................................................................................................................................................................................................................12

Chapter 3: Mechanical Installation (Site Preparation)...........................................................................................................13

3.1.Installation Notes........................................................................................................................................................................................................13

3.2.System Installation Layout...............................................................................................................................................................................13

3.2.1.Overall Layout of the System ............................................................................................................................................................13

3.2.2.Schematic System Installation Diagram .............................................................................................................................. 14

3.2.3.Ball Valves on XDP and Cooling Modules/ XDH Units ........................................................................................... 16

3.2.4.Mechanical Parameters.........................................................................................................................................................................17

3.2.5.Dimension of the Outlet Pipe on the Base Plate and the Top Plate.......................................................... 18

3.3.XDP Installation...........................................................................................................................................................................................................19

3.3.1.Leveling the Cabinet................................................................................................................................................................................. 19

3.3.2.Removing Leveling Feet and Fastening .............................................................................................................................. 20

3.3.3.Combined Cabinet Parts......................................................................................................................................................................22

3.4.Unit Piping Installation........................................................................................................................................................................................23

3.4.1.Dimension of the Internal Pipes.....................................................................................................................................................23

3.4.2.Brass Connection between the XDP and the Cooling Module/ XDH......................................................24

3.4.3.Refrigerant Pipe Connection between the XDP and the Cooling Module..........................................25

3.4.4.Connection of the Chilled Water Pipes of the XDP Unit.......................................................................................26

3.5.Post Installation Check.......................................................................................................................................................................................28

3.5.1.Blocking Holes on Top Plate of Cabinet.................................................................................................................................28

3.5.2.Leakage Detecting by Nitrogen...................................................................................................................................................29

3.6.Mechanical Installation Inspection..........................................................................................................................................................29

Vertiv | Liebert XDP | User Manual iii

Chapter 4: Electrical Installation...................................................................................................................................................................30

4.1.Task Introduction and Notes..........................................................................................................................................................................30

4.1.1. Wires and Cables to Connect On-site ....................................................................................................................................30

4.1.2.Installation Notes........................................................................................................................................................................................30

4.2.XDP Cable Connection .......................................................................................................................................................................................31

4.2.1.Positions of Electrical Interfaces of the XDP Unit.........................................................................................................31

4.2.2.Connecting the Power Cable of the XDP Unit................................................................................................................32

4.2.3.Connecting Control Cables...............................................................................................................................................................32

4.3.Electrical installation Inspection...............................................................................................................................................................35

Chapter 5: Startup Commissioning ............................................................................................................................................................36

5.1.Start-up Commissioning.....................................................................................................................................................................................36

5.1.1.Preparations Before Commissioning......................................................................................................................................... 36

5.2.Commissioning Procedure..............................................................................................................................................................................36

5.2.1.Maintaining the Pressure .................................................................................................................................................................... 36

5.2.2.Evacuating the System.........................................................................................................................................................................37

5.2.3.Charging the Refrigerant.................................................................................................................................................................... 39

5.3.Post Commissioning Inspection .............................................................................................................................................................. 40

Chapter 6: Color Screen Operation Guide...........................................................................................................................................41

6.1.Features...............................................................................................................................................................................................................................41

6.2.Appearance....................................................................................................................................................................................................................41

6.3.Main Screen of the Display.............................................................................................................................................................................42

6.3.1.Startup Screen................................................................................................................................................................................................42

6.3.2.Main Screen Display................................................................................................................................................................................42

6.3.3.Operation Instances................................................................................................................................................................................ 45

6.3.4.Password Screen........................................................................................................................................................................................ 45

Vertiv | Liebert XDP | User Manual iv

6.4.Alarm Menu...................................................................................................................................................................................................................46

6.5.System Setup...............................................................................................................................................................................................................49

6.5.1.System Parameter Settings..............................................................................................................................................................49

6.5.2.Water Valve Parameters......................................................................................................................................................................50

6.5.3.Pump Parameters........................................................................................................................................................................................51

6.6.XDP and XDH Parameters..............................................................................................................................................................................52

6.6.1.XDP Parameters............................................................................................................................................................................................52

6.6.2.XDH Parameters .........................................................................................................................................................................................52

Chapter 7: Variable Frequency Controller...........................................................................................................................................55

7.1.Wiring Terminal............................................................................................................................................................................................................55

7.2.Human Machine Interfaces ............................................................................................................................................................................56

7.3.Human Machine Operations ............................................................................................................................................... 59

7.3.1.Initial Power-On Screen......................................................................................................................................................................... 59

7.3.2.Main Menu......................................................................................................................................................................................................... 59

7.3.3.Main Menu of the Running Status Parameters..............................................................................................................60

7.3.4.Current Alarm Quantity Menu......................................................................................................................................................... 61

7.3.5.Historical Alarm Quantity Menu....................................................................................................................................................62

Chapter 8: System Operation and Maintenance ..........................................................................................................................66

8.1.Routine Inspection Items (Monthly).......................................................................................................................................................66

8.2.Routine Inspection Items (Semi-Annually).....................................................................................................................................67

8.3.System Diagnosis Testing...............................................................................................................................................................................67

8.4.Electrical Connection Inspection.............................................................................................................................................................68

8.4.1.Electrical Maintenance.......................................................................................................................................................................... 68

8.4.2.Control Part Maintenance.................................................................................................................................................................68

8.5.Pump Maintenance................................................................................................................................................................................................69

Vertiv | Liebert XDP | User Manual v

8.6.Plate Heat Exchanger Maintenance.......................................................................................................................................................72

8.7.Two-port Water Valve Maintenance........................................................................................................................................................72

8.8.Liquid Reservoir Maintenance.....................................................................................................................................................................72

8.9.System Piping Maintenance...........................................................................................................................................................................72

Appendix I: Menu Structure of Micro Processor Controller............................................................................................73

Appendix II: Alarm Output Menu...................................................................................................................................................................74

Appendix III: Monthly Maintenance Checklist................................................................................................................................75

Appendix IV: Routine Maintenance Checklist (Semi-Annual) ......................................................................................76

Appendix V: Table Names and Content of Harmful

Substances in Products...........................................................................................................................................................................................77

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