Vertiv NetSure R48-3000e3 Bedienungsanleitung

NetSure™

Rectifier Module

User Manual (UM1R483000e3), Revision 1.1

Specification Number: 1R483000e3

Model Number: R48-3000e3

BOM: 31013850

Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0

The information contained in this document is subject to change

without notice and may not be suitable for all applications. While

every precaution has been taken to ensure the accuracy and

completeness of this document, Vertiv Group Corporation

assumes no responsibility and disclaims all liability for damages

resulting from use of this information or for any errors or

omissions. Refer to other local practices or building codes as

applicable for the correct methods, tools, and materials to be

used in performing procedures not specifically described in this

document.

This document may contain confidential and/or proprietary

information of Vertiv Group Corporation, and its receipt or

possession does not convey any right to reproduce, disclose its

contents, or to manufacture or sell anything that it may describe.

Reproduction, disclosure, or use without specific authorization

from Vertiv Group Corporation is strictly prohibited.

Vertiv and the Vertiv logo are trademarks or registered

trademarks of Vertiv Group Corporation. NetPerform™,

NetReach™, NetSure™ and NetXtend™ are trademarks of Vertiv

Energy Systems, Inc. All other trademarks are the property of

their respective owners.

 
 
Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0 
3 
TABLE OF CONTENTS 
Admonishments Used in this Document ................................................ 4 
Static Warning......................................................................................... 5 
Introduction ............................................................................................ 6 
Overview ............................................................................................ 6 
Specifications ..................................................................................... 6 
DC Output Ratings................................................................................... 6 
AC Input Ratings...................................................................................... 8 
Environmental Ratings:......................................................................... 11 
Standard Features................................................................................. 11 
Mechanical Specifications..................................................................... 14 
Operation.............................................................................................. 15 
AC Input Protection Device 
Requirements/Recommendations................................................... 15 
Local Indicators ................................................................................ 15 
Rectifier High Voltage Shutdown and Lockout Restart.................... 15 
Rectifier Current Limit...................................................................... 15 
Installing Rectifiers........................................................................... 16 
Troubleshooting and Repair ................................................................. 18 
Troubleshooting............................................................................... 18 
Rectifier Current Sharing Imbalance..................................................... 18 
Rectifier Fault Symptoms and Troubleshooting ................................... 18 
Replacement Procedures................................................................. 19 
Rectifier Module Replacement ............................................................. 19 
Rectifier Fan Replacement.................................................................... 20 
 

Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0

ADMONISHMENTS USED IN THIS DOCUMENT

DANGER! Warns of a hazard the reader will be exposed to that will likely

result in death or serious injury if not avoided. (ANSI, OSHA)

WARNING! Warns of a potential hazard the reader may be exposed to that could

result in death or serious injury if not avoided. This admonition is not used for

situations that pose a risk only to equipment, software, data, or service. (ANSI)

CAUTION! Warns of a potential hazard the reader may be exposed to that

could result in minor or moderate injury if not avoided. (ANSI, OSHA) This

admonition is not used for situations that pose a risk only to equipment, data,

or service, even if such use appears to be permitted in some of the applicable

standards. (OSHA)

ALERT! Alerts the reader to an action that must be avoided in order to protect

equipment, software, data, or service. (ISO)

ALERT! Alerts the reader to an action that must be performed in order to prevent

equipment damage, software corruption, data loss, or service interruption. (ISO)

FIRE SAFETY! Informs the reader of fire safety information, reminders,

precautions, or policies, or of the locations of fire-fighting and fire-safety

equipment. (ISO)

SAFETY! Informs the reader of general safety information, reminders,

precautions, or policies not related to a particular source of hazard or to fire

safety. (ISO, ANSI, OSHA)

Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0

STATIC WARNING

This equipment contains static sensitive components. The warnings listed below must be

observed to prevent damage to these components. Disregarding any of these warnings may

result in personal injury or damage to the equipment.

1. Strictly adhere to the procedures provided in this document.

2. Before touching any equipment containing static sensitive components, discharge all static

electricity from yourself by wearing a wrist strap grounded through a one megohm resistor.

Some wrist straps have a built-in one megohm resistor; no external resistor is necessary.

Read and follow wrist strap manufacturer’s instructions outlining use of a specific wrist strap.

3. Do not touch traces or components on equipment containing static sensitive components.

Handle equipment containing static sensitive components only by the edges that do not have

connector pads.

4. After removing equipment containing static sensitive components, place the equipment only

on conductive or anti-static material such as conductive foam, conductive plastic, or

aluminum foil. Do not use ordinary Styrofoam™or ordinary plastic.

5. Store and ship equipment containing static sensitive components only in static shielding

containers.

6. If necessary to repair equipment containing static sensitive components, wear an

appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering

iron, and use grounded test equipment.

Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0

INTRODUCTION

Overview

The rectifier provides load power, battery float current, and battery recharge current during normal

operating conditions. The rectifier is a constant power design. The rectifier is rated at its maximum

output power. This means that, within the normal operating ambient temperature range and input

voltage range, the maximum available output power is a constant 3000W. Within these ranges, the

rectifier operates in one of three modes, depending upon load demands. Transition between

modes is completely automatic. If ambient temperature rises above or input voltage falls below

acceptable values, the rectifier continues to operate but at derated output power levels.

•Constant Voltage Mode: For any initial output voltage setting from 42 to 58 volts, output

voltage remains constant regardless of load. This is the normal operating condition, in which

loads are being supplied and batteries are float charged. Rectifiers operate in the Constant

Voltage Mode unless load increases to the point where the product of load current and

output voltage is approximately 3000W.

•Constant Power Mode: As load increases above approximately 3000W (non-adjustable),

output current continues to increase, but output voltage decreases as required to maintain

constant output power. Rectifiers operate in the Constant Power Mode unless load

continues to increase to the point where the current limit setting is reached.

•Constant Current Mode: If load increases to the current limit setting, output voltage

decreases linearly to maintain output current at the current limit setting.

Specifications

DC Output Ratings

NOTE! A current limitation can be set by the User and the output voltage level is set through

the controller.

•Voltage: Nominal -48 volts DC, positive ground. Output voltage is adjustable from -42 to -58

volts DC via the associated Controller.

•Output Power and Current: 3000W (62.5A) @ 208/220/230/240VAC input and -48VDC

output.

•Output Characteristics: Refer to Figure 1 for a graph of output voltage vs. output current.

Figure 1: Output Voltage vs. Output Current

•Power Derating Based on Input Voltage: The rectifier power varies with changes in input

voltage and output voltage. It uses an advanced power limitation method. The lower input

Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0

threshold is 85 VAC. The rectifier can provide its maximum rated power (3000W) as long as

the input voltage is within the range of 176 to 305VAC. Below 176 VAC, and down to 85 VAC,

the rectifier will continue to operate normally but will be in a power derating mode. The

relationship between the output power and input voltage is illustrated in Figure 2.

Figure 2: Power Derating Based on Input Voltage

•Power Derating Based on Temperature: The rectifier delivers full power when operating at

an ambient temperature of +50°C (+122°F) or below. Each rectifier continuously monitors

the ambient temperature surrounding the power conversion circuit. If this temperature for

any reason (such as a high ambient temperature) increases above approximately +50°C

(+122°F), the rectifier will not shut down. Rather, the rectifier limits its maximum output

power to maintain the temperature of the power conversion circuit within design

parameters. Operation between +50°C (+122°F) and +70°C (+158°F) will result in output

power being decreased. Full power capability is restored when the temperature decreases

to below approximately +50°C (+122°F). Refer to Figure 3 to view the relationship between

the output power and the ambient temperature.

WARNING! The module is rated for continuous operation at full output power up to +50°C

(+122°F). Operation between +50°C (+122°F) and +70°C (+158°F) will result in output power

decrease. Operation above +70°C (+158°F) is considered abnormal and should be used on a

temporary1basis only.

Temporary Operation at Abnormal Temperature:Temporary operation is defined as a period of

not more than eight consecutive hours per day, and a total of not more than 15 days in a year.

(This refers to a total of 120 hours in any given year, but no more than 15 occurrences in that one-

year period.)

Figure 3: Power Derating Based on Temperature

NOTE! 3000W @ +50°C (+113°F) and 176 Vac < Vin < 264 50Vac and 50Vdc < Vout <56Vdc.

Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0

•Regulation:

a) Static : Steady state regulation is ±0.6% as controlled within the rectifier for any and all

combinations of load from no load to full load, input voltage, and input frequency at a

constant ambient temperature. The associated system Controller may provide increased

regulation.

b) Dynamic : Response time≤200us and overshot≤5% for load changes at 50%-25%-50%

and 50%-75%-50% at rated output voltage and current, meets YD/T731-2008.

For any step load change within the range of 10% to 90% of full load within 1 milliseconds,

per Telcordia GR-947-CORE, the maximum voltage transient will not exceed 5% of the initial

steady state voltage within 250±10 microseconds. Recovery to within 1% of the initial

steady state voltage does not exceed 4 milliseconds.

•Filtering:

a) Voice Band Noise: Complies with YD/T-731-2008.

1. Peak-peak voltage is ≤200mV at 0-20MHZ and normal output voltage. (YD/T-731-2008)

2. Psophometric noise is ≤ 2 mV typical at 220Vac input,53.5 Vdc output and 30% to 90% of

rated load for more than one rectifier.

b) Wide Band Noise: Complies with YD/T-731-2008.

1. Wideband noise emission is < 20 mV between 25HZ-20kHz according to ETS 300132-2 .

AC Input Ratings

•Voltage: Nominal 208/220/230/240 volts AC, single phase, 3-wire, 50/60 Hz, with an

operating range of 200 to 250 volts. Acceptable input frequency range is 45 to 65 Hz.

Permitted Variation: 85 to 305 VAC.

Harmonic Content (THD): Meets EN61000-3-2. :

≤5% .from 50% to 100% of rated output current at 220Vac,50Hz, 53.5Vdc and 25°C;

≤15% for 20% rated output current at 220Vac,50Hz, 53.5Vdc and 25°C.

•Inrush Current: Peak does not exceed 1.5 times of the peak value of the maximum steady-

state input current at full load,220 Vac input voltage, and for any duration of AC input

interrupts. Under the above conditions, standard AC distribution circuit breakers will not

trip.

•Typical Input Data: 50 Hz input.

a) Refer to Table 1.

b) Maximum Input Current: Refer to Table 2.

Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0

Table 1: Typical Input Data in 50Hz Input

NOMINAL

INPUT

VOLTAGE

PERCENT

OF FULL

LOAD

INPUT

CURRENT

(AMPERES)

INPUT

WATTS

POWER

FACTOR

EFFICIENC

HEAT

DISSIPATIO

BTU/HR

208

0.375

78.35

15.49

0.198

52.85

3.469

723.58

710.63

0.982

94.17

141.35

208

6.773

1410.34

1403.71

0.995

95.43

218.87

10.130

2105.78

2098.20

0.996

95.49

322.86

100

13.562

2814.45

2809.10

0.998

95.08

471.54

110

14.986

3107.78

3101.88

0.998

94.81

549.26

120

16.129

3340.93

3334.58

0.998

94.45

631.42

240

0.441

106.14

15.49

0.146

52.85

3.018

726.20

709.79

0.977

94.27

138.76

5.860

1408.35

1396.24

0.991

95.63

208.17

8.759

2102.37

2093.96

0.996

95.71

306.49

100

11.712

2808.19

2800.61

0.997

95.35

444.31

110

12.936

3100.07

3092.63

0.998

95.12

514.91

120

13.907

3331.21

3322.88

0.998

94.96

571.39

NOTE! System output is initially adjusted to 53.5 volts DC as measured at the system sense

point at 50% of full load and nominal input. “Percent of Full Load” refers to percent of 51.7

amperes.

Table 2: Maximum Input Current in 50Hz Input

NOMINAL INPUT VOLTAGE

INPUT VOLTAGE

INPUT CURRENT (AMPERES)

208/240

176

19.2

NOTE! At 100% of full load with output adjusted to 58 volts DC as measured at the shelf

output terminals.

•Typical Input Data: 60 Hz input.

a) Refer to Table 3.

b) Maximum Input Current: Refer to Table 4.

Table 3: Typical Input Data in 60Hz Input

NOMINAL

INPUT

VOLTAGE

PERCENT

OF FULL

LOAD

INPUT

CURRENT

(AMPERES)

INPUT

WATTS

POWER

FACTOR

EFFICIENC

% HEAT

HEAT

DISSIPATIO

BTU/HR

208

0.446

93.19

16.31

0.175

55.65

Vertiv |NetSure Rectifier Module User Manual (UM1R483000e3) |Rev. 1.0

NOMINAL

INPUT

VOLTAGE

PERCENT

OF FULL

LOAD

INPUT

CURRENT

(AMPERES)

INPUT

WATTS

POWER

FACTOR

EFFICIENC

% HEAT

HEAT

DISSIPATIO

BTU/HR

3.473

724.09

711.06

0.982

94.14

142.16

6.772

1409.55

1400.95

0.994

95.39

220.35

10.134

2106.45

2100.13

0.997

95.43

327.45

100

13.577

2817.16

2810.96

0.998

95.05

474.73

208

110

14.982

3106.95

3100.11

0.998

94.85

544.71

120

16.117

3340.37

3333.02

0.998

94.59

615.20

240

0.521

125.64

14.80

0.118

50.49

3.046

732.96

709.58

0.968

94.27

138.72

5.886

1414.58

1397.89

0.988

95.62

208.90

8.762

2103.56

2092.62

0.995

95.68

308.43

100

11.719

2809.66

2800.11

0.997

95.36

443.28

110

12.950

3103.35

3094.04

0.997

95.15

511.98

120

13.901

3330.36

3320.04

0.997

94.96

570.90

NOTE! System output is initially adjusted to 53.5 volts DC as measured at the system sense

point at 50% of full load and nominal input. “Percent of Full Load” refers to percent of 51.7

amperes.

Table 4: Maximum Input Current in 60Hz Input

NOMINAL INPUT VOLTAGE

INPUT VOLTAGE

INPUT CURRENT (AMPERES)

208/240

176

19.2

NOTE! At 100% of full load with output adjusted to 58 volts DC as measured at the shelf

output terminals.

•Efficiency Curve (Refer to Figure 4.)

Figure 4: Efficiency Curve (at 230Vac,50Hz)

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