Vertiv Liebert EXM2 Bedienungsanleitung

Liebert® EXM2

User Manual

100kVA to 250kVA UPS

Technical Support Site

If you encounter any installation or operational issues with your product, check the pertinent section of this

manual to see if the issue can be resolved by following outlined procedures.

Visit https://www.vertiv.com/en-us/support/ for additional assistance.

The information contained in this document is subject to change without notice

and may not be suitable for all applications. While every precaution has been

taken to ensure the accuracy and completeness of this document, Vertiv

assumes no responsibility and disclaims all liability for damages result from use

of this information or for any errors or omissions.

Refer to local regulations and building codes relating to the application,

installation, and operation of this product. The consulting engineer, installer,

and/or end user is responsible for compliance with all applicable laws and

regulations relation to the application, installation, and operation of this product.

The products covered by this instruction manual are manufactured and/or sold

by Vertiv. This document is the property of Vertiv and contains confidential and

proprietary information owned by Vertiv. Any copying, use, or disclosure of it

without the written permission of Vertiv is strictly prohibited.

Names of companies and products are trademarks or registered trademarks of

the respective companies. Any questions regarding usage of trademark names

should be directed to the original manufacturer.

Vertiv™ Liebert® EXM2 UPS User Manual

TABLE OF CONTENTS

1 Important Safety Instructions 1

2 Overview 5

2.1 Features 5

2.2 Design Concept 5

2.2.1 System Design 5

2.2.2 Bypass 7

2.2.3 System Control Principle 7

2.2.4 UPS Power Supply Switch Configuration 8

2.2.5 Battery Circuit Breaker (BCB) 9

2.3 Parallel System 10

2.3.1 Parallel System Features 10

2.3.2 Parallel System Requirements 10

2.4 Operation Modes 10

2.5 Battery Management 15

2.5.1 Normal Function 16

2.5.2 Advanced Function 16

2.5.3 Battery Temperature Compensation 17

2.6 Battery Protection 17

3 Mechanical Installation 19

3.1 Precautions 19

3.2 Transportation 20

3.3 Tools 20

3.4 Unpacking 22

3.5 Initial Inspection 24

3.6 Environmental Requirement 24

3.6.1 UPS Location Selection 24

3.6.2 Battery Location Selection 25

3.6.3 Storage 25

3.7 Mechanical Requirement 25

3.7.1 Composition 25

3.7.2 Moving Cabinet 25

3.7.3 Clearance 26

3.7.4 Cable Access Mode 26

3.8 Installation Drawings 27

4 Electrical Installation 29

4.1 Wiring of Power Cable 29

4.1.1 System Configuration 29

Vertiv™ Liebert® EXM2 UPS User Manual

4.1.2 Maximum Steady State AC and DC Currents 29

4.1.3 Recommended CSA of UPS Cable 30

4.1.4 Selection of UPS I/O and Battery Switch 30

4.1.5 Distance Between the UPS Connection Point and The Floor 31

4.1.6 Notes 31

4.1.7 Power Cable Connecting Terminal 31

4.1.8 Protection Ground 31

4.1.9 External Protective Device 31

4.1.10 Power Cable Connection Steps 33

4.2 Wiring of Signal Cable 38

4.2.1 Overview 38

4.2.2 Dry Contact Port J6 39

4.2.3 Dry Contact Port J7 40

4.2.4 Programmable Dry Contact Port J8 43

4.2.5 REPO Port 44

4.2.6 Host Communication Port 45

4.2.7 Parallel and LBS Communication Ports 45

4.2.8 Intellislot Port 45

4.2.9 Signal Cable Connection Steps 45

5 Operator Control and Display Panel 49

5.1 Introduction 49

5.2 Navigating through the Vertiv™ Liebert® EXM2 Touchscreen Control Panel 50

5.2.1 Access Level Log-In 50

5.2.2 Vertiv™ Liebert® EXM2 Touchscreen Control Panel Components 51

5.3 Operation 57

5.3.1 Log In to the Vertiv™ Liebert® EXM2 Touchscreen Control Panel 57

5.3.2 Customizing the Display 57

5.3.3 Operator Controls 64

5.4 Viewing UPS Status 71

5.4.1 Viewing UPS Data with the Status Gauge 71

5.4.2 Viewing UPS Data with the Status Panel 75

5.4.3 Logs-Alarms and Events 80

5.5 Viewing UPS Component Status 81

5.6 Status Bar Component 84

5.6.1 Status Bar Messages 84

5.7 Alarm List 87

6 Single UPS Operation Introduction 93

6.1 Brief Introduction 93

6.1.1 Precautions 93

6.1.2 Power Switch 93

Vertiv™ Liebert® EXM2 UPS User Manual

6.2 UPS Startup Procedures 95

6.2.1 Startup Procedures in Normal Mode 95

6.2.2 Startup Procedures in ECO Mode 98

6.2.3 Startup Procedures in Battery Mode (Battery Cold Start) 99

6.3 Procedures for Transfer between Operation Modes 100

6.3.1 Transfer from Normal Mode to Battery Mode 100

6.3.2 Transfer from Normal Mode to Bypass Mode 100

6.3.3 Transfer from Bypass Mode to Normal Mode 101

6.3.4 Transfer from Normal Mode to Maintenance Mode 101

6.3.5 Transfer from Maintenance Mode to Normal Mode 102

6.4 Battery Test Procedures 102

6.5 UPS Shutdown Procedures 104

6.5.1 Procedures for Completely Powering Down UPS 104

6.5.2 Procedures for Completely Powering Down UPS while Maintaining Power to Load 105

6.6 EPO Procedures 105

6.7 UPS Reset Procedures after EPO 105

6.8 Automatic Restart 106

6.9 Selecting Language 106

6.10 Changing Current Date and Time 108

6.11 Control Password 108

7 Battery 111

7.1 Introduction 111

7.2 Safety 111

7.3 UPS Battery 113

7.4 Precautions for Installation Design 113

7.5 Battery Installation Environment and Number of Batteries 115

7.5.1 Installation Environment 115

7.5.2 Number of Batteries 116

7.6 Battery Protection 116

7.7 Battery Installation 117

7.8 Design of Battery Room 117

7.9 Common Battery String 118

7.10 Connections between Battery Compartments and UPS 119

7.11 BCB Box (Optional) 120

7.12 Battery Ground Fault Detector (Optional) 123

7.13 BCB Reference Current and Connection 124

7.14 Battery Maintenance 126

7.15 Disposal of Used Battery 126

8 Parallel System and LBS System 127

8.1 General 127

Vertiv™ Liebert® EXM2 UPS User Manual

8.2 System Installation Procedures 127

8.2.1 Preliminary Checks 127

8.2.2 Cabinet Installation 127

8.2.3 External Protective Device 129

8.2.4 Power Cable 129

8.2.5 Parallel Cable 129

8.2.6 Remote EPO 130

8.3 Operation Procedures for Parallel System 131

8.3.1 Startup Procedures in Normal Mode 131

8.3.2 Maintenance Bypass Procedures 132

8.3.3 Procedures for Isolating One UPS Module from Parallel System 133

8.3.4 Procedures for Inserting One Isolated UPS Module in Parallel System 133

8.3.5 Procedures for Completely Powering Down UPS 134

8.3.6 Procedures for Complete UPS Shutdown while Maintaining Power to Load 134

8.4 LBS System 134

8.4.1 Cabinet Installation 134

8.4.2 External Protective Device 136

8.4.3 Power Cable 136

8.4.4 LBS Cable 136

9 Options 139

9.1 Option List 139

9.2 Option Introduction 140

9.2.1 Optional Side Cabinet 140

9.2.2 Bypass Short-circuit Withstand Option 142

9.2.3 Battery Temperature Sensor 143

9.2.4 Battery Ground Fault Kit 144

9.2.5 Seismic Anchor Kit 144

9.2.6 IS-UNITY-DP Card 147

9.2.7 IS-UNITY-LIFE Card (Available in Specific Regions only) 148

9.2.8 SIC Card (Available in Specific Regions only) 148

9.2.9 UF-RS485 Card 149

9.2.10 IS-Relay Card 150

9.2.11 BCB Box 151

9.2.12 Parallel Cable 151

9.2.13 LBS Cable 151

9.2.14 Back-feed Contactor Option 151

9.2.15 Top Fan Kit 152

9.2.16 Input/Output Switch Kit 153

9.2.17 IP21 Option 154

9.2.18 IP31 Option 155

Vertiv™ Liebert® EXM2 UPS User Manual

9.2.19 Transformer 155

9.2.20 C2 Electromagnetic Shielding Option 157

9.2.21 CPSS Model Option 157

9.2.22 LBS Adapter 157

10 Communication 159

10.1 SNMP Protocol Communication 159

10.2 Modbus Protocol Communication 159

10.3 Dry Contact Communication 159

10.3.1 Communication through IS-Relay Card 160

10.3.2 Communication through Dry Contact Port 160

11 Service and Maintenance 161

11.1 Safety 161

11.2 Service Procedures of Power Module and Bypass Module 161

11.2.1 Service Procedures of Power Module 161

11.2.2 Service Procedures of Bypass Module 162

11.3 Key Components and Service Life of UPS 163

11.3.1 Life Parameters and the Proposed Replacement Time of Key Components 163

11.3.2 Replacement of Air Filter 164

11.4 Maintenance of UPS and Options 165

12 Specifications 167

12.1 Conformance and Standards 167

12.2 Environmental Characteristics 167

12.3 Mechanical Characteristics 168

12.4 Electrical Characteristics (Input Rectifier) 168

12.5 Electrical Characteristics (Intermediate DC Circuit) 169

12.6 Electrical Characteristics (Inverter Output) 169

12.7 Electrical Characteristics (Bypass Input) 170

12.8 Efficiency and Loss 171

Appendices 173

Appendix A: Technical Support and Contacts 173

Appendix B: Glossary 174

Appendix C: Hazardous Substances and Content 175

Appendix D: Declaration of Materials and Components 176

Appendix E: Disposal after End of Product (Applicable for India) 177

Vertiv™ Liebert® EXM2 UPS User Manual

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Vertiv™ Liebert® EXM2 UPS User Manual

1 Important Safety Instructions

Personnel Safety

1. This product must be installed and commissioned by professional engineers of the manufacturer or its

authorized agent. Failure to observe could result in product malfunction or personal safety risk.

2. Take the time to read this product manual and the safety precaution thoroughly before installing and

commissioning this product. Failure to observe could result in product malfunction or personnel safety risk.

3. This product is not intended for life support equipment application.

4. Never dispose of the internal or external battery of this product in fire, as it may explode and jeopardize

personnel safety when exposed to flame.

Product Safety

1. If this product will be stored or remain de-energized for a long period, it must be placed in a dry and clean

environment within specified temperature range.

2. This product should be used in an appropriate operating environment. For details, refer to the section on the

environmental requirement in this manual.

3. This product is not designed for application in an environment:

•Where the temperature and relative humidity are outside the specifications

•Subjected to vibrations or shocks

•Where conductive dusts, corrosive gases, salts, or flammable gases are present

•Near heat sources or strong electromagnetic interferences.

Disclaimer

Vertiv disclaims any and all responsibility or liability for the defects or malfunction caused by:

•Application range or operating environment outside the specifications.

•Unauthorized modification, improper installation or operation.

•Force majeure.

•Other actions not in compliance with the instructions in this manual.

Safety Precaution

This manual contains information concerning the installation and operation of the Vertiv™ Liebert® EXM2 100kVA to 250kVA

UPS.

Read this manual thoroughly before installing, using and servicing the UPS.

IMPORTANT! The UPS with standard configuration is a category C3 product for commercial and industrial application

in the second environment. Installation restrictions or additional measures may be needed to prevent disturbances.

IMPORTANT! The UPS adding C2 EMC option based on the standard configuration is a category C2 product for a

residential environment or commercial and industrial application in the second environment.

Conformity and standards

This product conforms to the following European directives and UK Regulations:

Vertiv™ Liebert® EXM2 UPS User Manual

2014/35/EU

Directive of the council for adapting the legal regulations of member states on electrical equipment for use within specific

voltage limits.

Electrical Equipment (Safety) Regulations: 2016

Regulations implemented according to EU Directive (2014/35/EU) on electrical equipment designed for use within specific

voltage limits approved on the GB market.

2014/30/EU

Directive of the council for adapting the legal regulations of member states on electromagnetic compatibility.

Electromagnetic Compatibility Regulations: 2016

Regulations concerning the aspects on electromagnetic compatibility approved on the GB market.

Conformity is established through compliance with the following standards:

•IEC/EN/BS 62040-1:2008+A1:2013

•IEC/EN/BS 62040-2:2018

Additional information regarding adherence to these directives and regulations is included in the appendices NSR and EMC

to the Declarations of Conformity. If needed, the Declarations of Conformity can be requested to Vertiv.

2011/65/EU

Directive of the council for adapting the legal regulations of member states on the restriction of the use of certain hazardous

substances that can be used in the manufacture of electrical and electronic equipment.

The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012.

The restriction of the use of certain hazardous substances that can be used in the manufacture of electrical and electronic

equipment approved on the GB market.

WARNING! High earth leakage current: Earth connection is critical before connecting the input supply

(including both mains supply and battery).

This equipment is installed with an EMC filter.

Earth leakage current is less than 3000 mA.

Transient and steady state earth leakage currents, which may occur when the equipment is started, should be

taken into account in the selection of instantaneous RCCBs or RCD devices.

RCCB which is sensitive to unidirectional DC pulse (class A) and insensitive to transient state current pulse

must be selected.

Note also that the earth leakage currents of the load will be carried by the RCCBs or RCDs.

The equipment must be earthed in accordance with the local electrical code of practice.

WARNING! The selection of the upstream distribution protection equipment of the UPS shall be selected in

accordance with the details and shall comply with the local electrical regulations.

Vertiv™ Liebert® EXM2 UPS User Manual

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