VES Heatline Bedienungsanleitung

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

Please ensure that this document is passed to the end user. This manual forms an integral

part of the product and should be kept for the working life of the product. Additional copies

of this and supporting documents are available by contacting VES Andover Ltd or by visiting

www.ves.co.uk and following the ‘Information centre O & M’s’ link.

This manual must be read in full before installation, operation and maintenance of the units.

Important

The following symbols used within this document refer to potential dangers or advice for

safe operation.

Indicates hazards associated with electric current and high voltages.

Indicates hazards that require safety advice for personnel and/or potential unit/property

damage.

Warning

Caution

Important Indicates important information.

Contents

Page

Introduction.................................................................................................................. 2

Unit Description........................................................................................................... 2

Receipt of Goods/Handling........................................................................................2

Product Overview ......................................................................................................... 3

Installation ................................................................................................................. 3

Duct Installation.......................................................................................................... 5

Coil Installation........................................................................................................... 7

Wiring............................................................................................................................ 8

Controls........................................................................................................................ 13

Maintenance .............................................................................................................. 32

Declaration of Conformity..........................................................................................33

Warranty....................................................................................................................... 34

ORIGINAL INSTRUCTIONS

VES Ref: ID 899 Issue: E

August 2014

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

Unit Description

Typical example

Part Number Coding

The VES HEATLINE Duct Mounted Heater Battery brings wider versatility to existing and new

ventilation installations. Intelligent control options for BMS or LCD room units, plus a

Thyristor (EHB option) /Valve actuator (LPHW option) heater make this the ideal solution to

accurately heat individual rooms. HEATLINE is also both simple to install and maintain.

Duct sizes form a slow as 100 Square/Round on EHB, 200 Square/Round on LPHW. Operating

temperature -20 to 70 ºC.

Introduction

For further technical details regarding dimensions and weights, contact VES Andover Ltd on

08448 15 60 60, quoting the sales order (SO) number and the unit type as found on the unit

nameplate or visit www.ves.co.uk.

Immediately upon receipt of goods, check for possible damage in transit.

Also check to ensure that any ancillary items are included. These will normally be

supplied fitted or taped to the unit (in the case of small items).

In the event of any damage having occurred or if any item found to be missing, it is

essential to inform VES Andover Ltd. within 3 working days of delivery quoting sales

order (SO) number and the unit type as found on the unit nameplate. After this period

we will be unable to accept any claim for damaged or missing goods.

Receipt of Goods

& Handling

Point Description Point Variants

Product HLD

HLC

HLS

Square Ducting

Circular Ducting

Square Ducting Stab-in

Duct Size 100 to 600

100 to 600

Diameter size for circular ducting

Lengths of sides for square ducting

Config /Null

Plantroom

Weatherproof

Heating 0.5 to 32

KW rating

Coil

Thyristor Heater Supply /Null

1x1

1x3

1 Phase

3 Phase

Control Options BMS

V/F enabled and 0-10V heat demand

control from remote source

LCD room unit control

Details (as appropriate)

EHB

HLC/ 200/ 4.5KW/ 1X1/ CP

1 2 3 5 6

LPHW

HLD/ 450/ W/ W/ BMS

1 2 3 4 6

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

Product Overview 4

 

 

     

 

     

   

     

 

Use with VES ECOBOX, filter and fan kits for compact, efficient heat recovery. (Refer to page 5).

External control

Control option 1 - BMS V/F enabled and 0-10 V dc control (no room unit).

  

 

 

 

 

 

 

 

minutes before V/F system run signal is removed.

Control option 2 - LCD Room Unit

As control option 1 PLUS...

 

  

 

  

 

 

          

4.2 Control types

4.2.1 BMS

4.2.2 CP

The entire system must be considered for safety purposes and it is the responsibility of the

installer to ensure that all of the equipment is installed to compliance with the

manufacturer’s recommendations, with due regard to the current HEALTH AND SAFETY AT

WORK ACT and conforms to all relevant statutory regulations.



  

ensure that access panels are not obstructed in any way and safe working access for

maintenance must be provided in accordance with the Health and Safety, and Building

Regulations. For confirmation of required access please see the appropriate unit outline

drawing.

Consideration must also be given by the installer for adequate illumination of the unit

location in order for safe maintenance. Further consideration should be given to the unit’s

position and secured into place as appropriate. This is especially important with external

mounting as the wind and elements may effect overall stability.

Installation 5

4.1 Features

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

When moving the unit, handle with care and in such a manner

as to avoid damaging the external finish as this may reduce

the ability to reduce corrosion. Units are to be rigged and

lifted using spreaders, taking into account the weight of the

unit, and lifting gear should be arranged so as not to bear on

the casework see right.

Caution Lids, housing and coil connections must NOT be used as lifting points.

Caution

Where units have been supplied, without feet fitted, take all necessary measures &



for full weight bearing.

Only experienced fitters should undertake this work. Take necessary safety precautions

when working in elevated positions.

5.1 Orientation

Installation 5

Correct

Not suitable

AIRFLOW

EagleClose,

ChandlersFord Ind. Estate,

ChandlersFord, Eastleigh,

Hampshire,SO53 4NF

Tel:(08702) 404340

Fax:(08702) 404550

Web:www.ves.co.uk

MODEL

SUPPLY

MAX.PERMISSIBLE LOAD

VESREF.

PLANTREF.

HLC200/3KW/1X1/CP

230V1PH 50Hz 400V3PH 50Hz

N/AA @ 230V 26.0A @ 400V

S/O. SERIALNo. PRA4143767

INSPECTED 18/10/10 ED

EagleClose,

ChandlersFord Ind. Estate,

ChandlersFord, Eastleigh,

Hampshire,SO53 4NF

Tel:(08702) 404340

Fax:(08702) 404550

Web:www.ves.co.uk

MODEL

SUPPLY

MAX.PERMISSIBLE LOAD

VESREF.

PLANTREF.

HLC200/3KW/1X1/CP

230V1PH 50Hz 400V3PH 50Hz

N/AA @ 230V 26.0A @ 400V

S/O. SERIALNo. PRA4143767

INSPECTED 18/10/10 ED

EagleClose,

ChandlersFord Ind. Estate,

ChandlersFord, Eastleigh,

Hampshire,SO53 4NF

Tel:(08702) 404340

Fax:(08702) 404550

Web:www.ves.co.uk

MODEL

SUPPLY

MAX.PERMISSIBLE LOAD

VESREF.

PLANTREF.

HLC200/3KW/1X1/CP

230V1PH 50Hz 400V3PH 50Hz

N/AA @ 230V 26.0A @ 400V

S/O. SERIALNo. PRA4143767

INSPECTED 18/10/10 ED

VESANDOVER LTD

EagleClose,Chandlers Ford Ind. Est.,

Eastleigh,Hampshire,SO53 4NF

Tel:08448-15-60-60

ELECTRIC HEATER

VESANDOVER LTD

EagleClose,Chandlers Ford Ind. Est.,

Eastleigh,Hampshire,SO53 4NF

Tel:08448-15-60-60

ELECTRIC HEATER

VESANDOVER LTD

EagleClose,Chandlers Ford Ind. Est.,

Eastleigh,Hampshire,SO53 4NF

Tel:08448-15-60-60

ELECTRIC HEATER

WARNING:DISCONNECT THE MAINS SUPPLY

BEFORE REMOVING THIS COVER

WARNING:DISCONNECT THE MAINS SUPPLY

BEFORE REMOVING THIS COVER

WARNING:DISCONNECT THE MAINS SUPPLY

BEFORE REMOVING THIS COVER

PHASE

STEPS

PHASE

STEPS

PHASE

STEPS

SUPPLY

VOLTS

SUPPLY

VOLTS

SUPPLY

VOLTS

MIN.AIR

VOLUME

MIN.AIR

VOLUME

MIN.AIR

VOLUME

m³/SEC

REF.

AIRFLOW

Continued

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

Duct Installation

Circular ducting

Square ducting

6Examples for illustrative purposes only

HLC****

Heatline c/w

circular spigots

RS***

Fan c/w

circular spigots

Ducting where

necessary

EBXEX****

Male & Female

couplings where

necessary

Self sealing spigot

as standard on sizes

up to Ø560 mm

CRSM****

Filter section

c/w circular spigots

ECO***

Ecobox unit

HLD****

Heatline c/w

square spigots

Ducting where

necessary

Securing nuts &

  

30 mm MEZ flanges

together

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

Duct Installation 6

For sensitive installations, VES can offer a 4 to 20 mA control option.

Important

Fan run on sequence determined by BMS.

Warning

To ensure safety and compliance, please refer to O&M manual for wiring, fan run-on, and

installation instructions.

Warning

6.1 Airflow

Caution The heater can be used for horizontal or vertical airflow. The air should be evenly

distributed across the duct and the minimum air volume as stated on the air heater name

plate must be maintained.

6.2 Thermal

Cutout (Auto)

(EHB option only)

Every heater is provided with a thermal cutout which will break contacts when the duct

temperature rises above 70 °C. This cutout is provided to comply with M & E specifications

and will require removal of the terminal cover to reset.

Supply must be isolated before removing cover.

Warning

N.B. It is very important that all electrical connections are properly made. Elements are

tested prior to dispatch and are within tolerance of ±7½ W of total load. If the elements are

found to be faulty they can be easily removed and replaced. Elements stored in damp

conditions may need drying to attain correct insulation readings - contact VES Andover Ltd. if

in doubt.

6.3 Testing

(EHB option only)

Continued

Supply to Heatline should be 1ph or 3ph and a neutral - refer to name plate for

correct supply.

The heater is fitted with a manual reset high temperature cutout which has NC

(normally closed) terminals and an air flow pressure switch. This is connected in

series with the main contactor coil circuit, to remove power from the heater in the

event of over-temperature or airflow failure. Under no circumstances is this circuit to

be by passed.

Ensure sufficient earth connection to terminal is provided.

The speed controller must not switch off fan independent of control system or

allow airflow to fall below stated volume on the electric heater battery.

Fan run on timer required. Turn off 0-10 V heat demand signal 2 minutes before fan

enable signal.

Separate cables should be installed for 0-10 VDC, Control signal and 24 VAC switched

enable signal in compliance BS7671/2008.

6.4 Notes

(EHB option only)

Warning

Caution

Important

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

Coil Installation 7 Coils should be piped according to any relevant local codes of practice. Where threaded

              



external piping is to be supported independently from the coil. Fluid filters are

recommended.

It is important that water and steam coils are protected against damage from extreme

weather conditions during the winter season. If the water is allowed to freeze in the coil

system, damage may occur potentially bursting pipes and resulting in emergency problems.

Fitting a frost thermostat at the unit inlet and ensuring that boilers run continuously in low

ambient temperatures can help to prevent this.

Heating coils do not cool immediately when the hot water supply is turned off. The residual

heat must be dissipated to avoid damage. The continuous running of the fan after

shutdown resolves this, by operation of a run-on timer; the recommended length of run-on

is 2 minutes minimum.

On HeatLine units, a Low Pressure Hot Water (LPHW) coil will be installed. Coils are normally

suitable for LPHW at 82 °C flow and 71 °C return temperature. LPHW coils are supplied as



the coil connection. The air vent should be at the highest point, with the drain at the

lowest. The coil should be regularly vented so as to avoid potential air locks, resulting in a

fall off of duty.

It is recommended that a check be made as to whether any treatment is required to the

water supply for prevention of corrosion and scaling of the equipment. Information

regarding the necessary action to be taken can be obtained from the relevant Local Water

Supply Authority.

The unit will have been supplied with connections either left or right-hand side looking in

direction of airflow. Please see order acknowledgment for confirmation of this handing.



invalidate your warranty.

LPHW units feature a coil connection cover. To access during installation carefully remove

the cover by unfastening the fixings around the cover. Holes have been provided in the

housing base for pipe work entry. Please follow the appropriate manufacturer’s instruction

carefully when fitting a valve actuator. Ensure that the cover and fixings are replaced upon

completion.

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

Wiring 8

Warning Do not connect any unit to an electrical supply voltage outside of the specification.

This document refers to 0-10 V control input.

In some cases a 4-20 mA control input may have been provided.

Important

Supply to Heatline should be 1ph or 3ph and a neutral - refer to name plate for

correct supply.

The heater is fitted with a manual reset high temperature cutout which has NC (normally

closed) terminals and an air flow pressure switch. This is connected in series with the

main contactor coil circuit, to remove power from the heater in the event of over-

temperature or airflow failure. Under no circumstances is this circuit to be by passed.

Ensure sufficient earth connection to terminal is provided.

The speed controller must not switch off fan independent of control system or allow

airflow to fall below stated volume on the electric heater battery.

Fan run on timer required. Turn off 0-10 V heat demand signal 2 minutes before fan

enable signal.

Separate cables should be installed for 0-10 VDC, Control signal and 24 VAC switched

enable signal in compliance BS7671/2008.

Warning

Caution

Important

The electrical supply must be fully isolated before attempting to affect any work on this unit.

All electrical connections to any unit must be carried put in accordance with the current

edition of the I.E.E Regulations, only competent Electricians should be allowed to affect any

electrical work to our units.

Warning

It is the customer’s responsibility to supply earth fault protection through the building

installation device and a dedicated, isolated power supply with overload protection.

Important

It is recommended that the cable entry point should be at the end of the control

section as shown in the figure below.

It is the responsibility of the installer to ensure that a suitable cable gland (giving

adequate protection and strain relief) is fitted, and in doing so also ensure that no

internal components are damaged during this installation. Make certain all swarf is

removed before use.

Important

Recommended

cable entry point

Recommended cable

entry point

Remove Cover before

making cable entry.

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

8.1 BMS 1ph

example wiring

diagram

Wiring 8 Continued

The following wiring diagrams are a guide to installing the standard fan and actuator

options found on Heatline units. If in any doubt, for units with fitted VES controls or for

special versions of the units, consult the wiring diagram in your document pack or contact VES

Customer Services Department on 08448 15 60 60, quoting the sales order (SO) number and

unit type as found on the unit name plate.

Note: Please refer to order

acknowledgement for specific controls

wiring information and heater load.

Warning Caution Important

ORIGINAL INSTRUCTIONS

Heatline - Duct mounted Heater with controls

Installation, Operation and Maintenance Manual

VES Andover Ltd. Eagle Close, Chandlers Ford Ind. Est, Eastleigh, Hampshire, SO53 4NF

Tel: 08448 15 60 60 Fax: 02380 26 12 04 E-mail: vesltd@ves.co.uk Web: www.ves.co.uk

Wiring 8

8.2 CP 1ph example

wiring diagram

Continued

Note: Please refer to order

acknowledgement for specific controls

wiring information and heater load.

Warning Caution Important

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