Vestil HDD Series Bedienungsanleitung

03/10/03 9/7/2017 HDD, MANUAL

HDD-Series Hydraulic Drum Dumpers

Instruction Manual

Receiving instructions:

After delivery, remove the packaging from the product. Inspect the product closely to determine whether it

sustained damage during transport. If damage is discovered, record a complete description of it on the bill of

lading. If the product is undamaged, discard the packaging.

NOTE:

The end-user is solely responsible for confirming that product design, installation, use, and maintenance

comply with laws, regulations, codes, and mandatory standards applied where the product is used.

Table of Contents Table of Figures

Product Specifications……………………........... 2-3 FIG. 1: HDD-36-S exploded parts diagram……………….. 5

Signal Words……….……………….....................4 FIG. 2: HDD-48-S exploded parts diagram……………….. 5

Safe Use Recommendations……...................... 4 FIG. 3: HDD-60-S exploded parts diagram……………….. 6

Installation Instructions…………………………... 11 FIG. 4: HDD-72-S exploded parts diagram……………….. 6

Loading the Dumper………………………………11 FIG. 5: HDD-36-P exploded parts diagram..………..…….. 7

Inspections…………………………………………11-12 FIG. 6: HDD-48-P exploded parts diagram……………...... 8

Power unit operation……………………….......... 12-13 FIG. 7: HDD-60-P exploded parts diagram……………...... 9

Troubleshooting guide…………………………… 23 FIG. 8: HDD-72-S exploded parts diagram……………..... . 10

Labeling Diagram…….……………………………24 FIG. 9: Hydraulic Circuit Diagram………………………..... . 13

Limited warranty………………………………….. 25 FIGS. 10A-10F: Electrical Circuit Diagrams………………..14-19

FIG. 11: Motor Lead Diagrams & Transformer diagram…. 20

FIGS. 12A-12B: Modular Power Unit parts diagram…….. . 21-22

Vestil Manufacturing Corp.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Fax: (260) 665-1339

Web: www.vestilmfg.com e-mail: [email protected]

03/10/03 9/7/2017 HDD, MANUAL

Product Specifications:

Dimensions and other product attributes appear in the diagrams and table below:

Model A B C D E F Capacity Net weight

HDD-36-7-S 36” 93/4” 14” 60” 953/4” 611/2750 lb. 709 lb.

HDD-36-10-S 36” 93/4” 14” 60” 953/4” 611/21,000 lb. 727 lb.

HDD-36-15-S 36” 93/4” 14” 60” 953/4” 611/21,500 lb. 786 lb.

HDD-48-7-S 48” 93/4” 14” 72” 116” 711/2750 lb. 800 lb.

HDD-48-10-S 48” 93/4” 14” 72” 116” 711/21,000 lb. 792 lb.

HDD-48-15-S 48” 93/4” 14” 72” 116” 711/21,500 lb. 814 lb.

HDD-60-7-S 60” 93/4” 14” 84” 1363/4” 80” 750 lb. 988 lb.

HDD-60-10-S 60” 93/4” 14” 84” 1363/4” 80” 1,000 lb. 942 lb.

HDD-60-15-S 60” 93/4” 14” 84” 1363/4” 80” 1,500 lb. 937 lb.

HDD-72-7-S 72” 91/2” 131/2”

951/4” 1571/4” 92” 750 lb. 1,113 lb.

HDD-72-10-S 72” 91/2” 131/2”

951/4” 1571/4” 92” 1,000 lb. 1,055 lb.

HDD-72-15-S 72” 91/2” 131/2”

951/2” 1571/4” 92” 1,500 lb. 1,036 lb.

Stationary (bolt-down) HDD models

03/10/03 9/7/2017 HDD, MANUAL

Model A B C D E F Capacity Net weight

HDD-36-7-P 36” 93/4” 14” 633/4” 96” 611/2” 750 lb. 788 lb.

HDD-36-10-P 36” 93/4” 14” 633/4” 96” 611/2” 1,000 lb. 763 lb.

HDD-36-15-P 36” 93/4” 14” 633/4” 96” 611/2” 1,500 lb. 776 lb.

HDD-48-7-P 48” 93/4” 14” 721/2” 1163/4” 711/2” 750 lb. 864 lb.

HDD-48-10-P 48” 93/4” 14” 721/2” 1163/4” 711/2” 1,000 lb. 862 lb.

HDD-48-15-P 48” 93/4” 14” 721/2” 1163/4” 711/2” 1,500 lb. 880 lb.

HDD-60-7-P 60” 93/4” 14” 841/2” 1371/4” 80” 750 lb. 1,019 lb.

HDD-60-10-P 60” 93/4” 14” 841/2” 1371/4” 80” 1,000 lb. 1,042 lb.

HDD-60-15-P 60” 93/4” 14” 841/2” 1371/4” 80” 1,500 lb. 1,026 lb.

HDD-72-7-P 72” 91/4” 131/2” 96” 1571/2” 92” 750 lb. 1,034 lb.

HDD-72-10-P 72” 91/4” 131/2” 96” 1571/2” 92” 1,000 lb. 1,100 lb.

HDD-72-15-P 72” 91/4” 131/2” 96” 1571/2” 92” 1,500 lb. 1,115 lb.

Portable HDD models

03/10/03 9/7/2017 HDD, MANUAL

Signal Words:

This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable seriousness

of those injuries, if the product is misused in the ways described. Other signal words call attention to uses of the

product likely cause property damage. The signal words used appear below along with the meaning of each word:

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS

INJURY. Use of this signal word is limited to the most extreme situations.

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS

INJURY.

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or

MODERATE injury.

Identifies practices likely to result in product/property damage, such as operation that might

damage the product.

Safe Use Recommendations:

We strive to identify all hazards associated with the use of our products. However, material handling is dangerous and

no manual can address every risk. Ultimately, the most effective way to avoid injury is to exercise sound judgment

whenever using this product.

Improper or careless operation of this drum dumper might result in serious personal injuries.

Failure to read and understand the entire manual before assembling, using or servicing the product

constitutes misuse.Read the manual whenever necessary to refresh your understanding of proper use and

maintenance procedures.

ONLY use the dumper as a means for mechanically emptying drum. ALWAYS properly load the dumper

according to the directions on p. 11.

DO NOT use a damaged dumper. Examples of structural damage include: broken container restraining tube,

broken fork pockets, and holes caused by rust or corrosion. Inspect the dumper before each use according to the

inspection instructions on p. 11-12. DO NOT use the HBD unless it passes every element of the inspection, or until

authorized maintenance personnel approve the dumper for service.

Inspect the unit before each use according to the inspection instructions on p. 11-12.

DO NOT stand beneath or travel under the dumper chute while it is elevated.

DO NOT use this dumper UNLESS every label shown in the “Labeling diagram” on p. 24 is in place, undamaged,

and easily readable.

DO NOT exceed the capacity of the dumper. The capacity of each model appears in the tables on pp. 2-3 as well

as on label 287 (see “Labeling diagram” on p. 24). The weight of the container to be dumped plus the weight of its

contents must not exceed the capacity.

DO NOT modify the dumper in any way UNLESS you first obtain written approval from Vestil. Modifying the

dumper without first receiving approval automatically voids the limited warranty and might make the dumper unsafe

to use.

DO NOT fill the hydraulic system with brake fluid or jack oils. Only fill the hydraulic system with

either anti-wear hydraulic oil, viscosity grade 150 SUS at 100°F (ISO 32cSt at 40°C) or Dexron transmission fluid.

03/10/03 9/7/2017 HDD, MANUAL

FIG. 1: HDD-36-S series stationary dumpers exploded parts diagram and bill of materials

Item

Part no. Description Qty.

Item

Part no. Description Qty

1 09-512-001 Hinge block assembly 2 8 36102 Hex nut, grade A, zinc-plated,

/4” - 20

2 99-021-909-001

Hydraulic cylinder, 2

/2” x 18” 1 9 22805 Elevator bolt, limit switch 1

3 09-537-013 Assembly, drum clamp, casting 2 10 09-545-028

Weldment, subassembly, chute 1

4 37039 Nylock nut, zinc-plated,

/4” – 10

4 11 12365

/4” – 10UNC x 3” zinc-plated #5 bolt 4

5 24-612-003 Pin assembly, cylinder 1 12 99-158-008

Modular power unit, no push buttons 1

6 09-145-020 Threaded pipe cap 2 13 09-514-131

Weldment, frame, stationary 1

7 01-022-021 Switch, limit, roller arm 1

Item

Part no. Description Quantity

1 09-514-129

Weldment, frame,

stationary

2 09-512-001

Hinge block assembly 2

3 99-021-

909-001

Hydraulic cylinder, 2

/2”

x 18”

4 09-537-013

Assembly, drum clamp,

casting

5 37039 Nylock nut, zinc-plated,

” – 10

6 24-612-003

Pin assembly, cylinder,

box dumper

7 09-145-020

Threaded pipe cap 2

8 01-022-021

Switch, limit, roller arm 1

9 36102 Hex nut, grade A, zinc-

plated, 1/

” - 20

10 22805 Elevator bolt, limit

switch

11 09-545-030

Weldment,

subassembly, chute

12 13365

/4” – 10 UNC x 3” zinc-

plated #5 bolt

13 99-158-008

Modular power unit

w/out push buttons

FIG. 2: HDD-48-S series stationary dumpers exploded parts diagram and bill of materials

Pivot

shaft

Pivot

shaft

03/10/03 9/7/2017 HDD, MANUAL

FIG. 3: HDD-60-S series stationary dumpers exploded parts diagram and bill of materials

FIG. 4: HDD-72-S series stationary dumpers exploded parts diagram and bill of materials

Item

Part no. Description Quantity

1 09-514-127

Weldment, frame,

stationary

2 09-512-001

Hinge block assembly 2

3 99-021-

909-001

Hydraulic cylinder, 2

/2”

x 18”

4 09-537-013

Assembly, drum clamp,

casting

5 37039 Nylock nut, zinc-plated,

” – 10

6 24-612-003

Pin assembly, cylinder,

box dumper

7 09-145-020

Threaded pipe cap 2

8 01-022-021

Switch, limit, roller arm 1

9 36102 Hex nut, grade A, zinc-

plated, 1/

” - 20

10 22805 Elevator bolt, limit

switch

11 09-545-031

Weldment,

subassembly, chute

12 13365

/4” – 10 UNC x 3” zinc-

plated #5 bolt

13 99-158-008

Modular power unit

w/out push buttons

Item

Part no. Description Qty.

1 09-514-125 Weldment, frame,

stationary

2 09-512-001 Hinge block assembly 2

3 09-537-013 Assembly, drum clamp,

casting

4 37039 Nylock nut, zinc-plated,

/4”

– 10

5 24-612-003 Pin assembly, cylinder, box

dumper

6 09-145-020 Threaded pipe cap 2

7 01-022-021 Switch, limit, roller arm 1

8 36102 Hex nut, grade A, zinc-

plated, 1/

” - 20

9 22805 Elevator bolt, limit switch 1

10 09-545-032 Weldment, subassembly,

chute

99-021-909-001

09-021-018

Hydraulic cylinder:

21/2” x 18”

3” x 18” (HDD-72-15-S)

12 13365

/4” – 10 UNC x 3” zinc-

plated #5 bolt

13 99-158-008 Modular power unit w/out

push buttons

Pivot

shaft

Pivot

shaft

03/10/03 9/7/2017 HDD, MANUAL

FIG. 5: HDD-36-P series portable dumpers exploded parts diagram and bill of materials

Item

Part no. Description Qty.

Item

Part no. Description Qty.

1 09-514-131 Weldment, frame, stationary 1 15 33012

/2” flat washer, low carbon, zinc finish

2 09-512-001 Hinge block assembly 2 16 12365

/4” – 10 x 3” HHCS #5 plain bolt 4

3 99-021-909-

001

Hydraulic cylinder, 2

/2” x 18” 1 17 16-132-262

6” x 2” glass filled nylon swivel caster 2

4 09-537-013 Assembly, drum clamp, casting 2 18 16-132-216

Caster, 8”, glass filled nylon 2

5 99-158-008 Modular power unit, no push buttons 1 19 09-525-009

Weldment, handle bracket, right 1

6 37039 Nylock nut, zinc-plated,

/4” – 10 4 20 16-025-028

Handle, push handles, chromed 1

7 24-612-003 Pin assembly, cylinder 1 21 09-525-008

Weldment, handle bracket, left 1

8 09-145-020 Threaded pipe cap 2 22 11055

/16”–18 x 1” HHCS #2 zinc-plated bolt

9 01-022-021 Switch, limit, roller arm 1 23 36104

/16”–18 grade A zinc-plated hex nut 2

10 36102 Hex nut, grade A, zinc-plated,

/4” - 20

1 24 99-612-001

/8”–16 x 5” bolt and nut combo. 2

11 22805 Elevator bolt, limit switch 1 25 09-016-169

Bracket, wheel 2

12 09-545-028 Weldment, subassembly, chute 1 26 11219

/2”–13 x 4” hex head bolt 10

13 08-025-008 4-handle bolt, 4” 2 27 16-111-003

Sleeve bearing for 2” wheel 8

14 37030

/2” – 13 nylon insert lock nut 10

Pivot

shaft

03/10/03 9/7/2017 HDD, MANUAL

FIG. 6: HDD-48-P series portable dumpers exploded parts diagram and bill of materials

Pivot

shaft

Item

Part no. Description Qty.

Item

Part no. Description Qty.

1 09-512-001 Hinge block assembly 2 15 13365

/4” – 10 x 3” HHCS #5 plain bolt 4

2 99-021-909-

001

Hydraulic cylinder, 2

/2” x 18” 1 16 09-525-008

Weldment, handle bracket, left 1

3 09-537-013 Assembly, drum clamp, casting 2 17 09-525-009

Weldment, handle bracket, right 1

4 11219

/2”–13 x 4” hex head bolt 10 18 16-025-028

Handle, push handles, chromed 1

5 37039 Nylock nut, zinc-plated,

/4” – 10 4 19 16-132-216

Caster, 8”, glass filled nylon 2

6 24-612-003 Pin assembly, cylinder 1 20 16-132-262

6” x 2” glass filled nylon swivel caster 2

7 09-145-020 Threaded pipe cap 25 21 11005

/4”–20 x 1” HHCS #2 zinc-plated bolt 2

8 01-022-021 Switch, limit, roller arm 1 22 36104

/16”–18 grade A zinc-plated hex nut 2

9 36102 Hex nut, grade A, zinc-plated,

/4” - 20

1 23 09-016-169

Bracket, wheel 2

10 22805 Elevator bolt, limit switch 1 24 99-158-008

Modular power unit, no push buttons 1

11 09-545-030 Weldment, subassembly, chute 1 25 16-111-003

Sleeve bearing for 2” wheel 8

12 08-025-008 4-handle bolt, 4” 2 26 09-514-131

Weldment, frame, stationary 1

13 37030

/2” – 13 nylon insert lock nut 10 27 99-612-001

/8”–16 x 5” bolt and nut combo. 2

14 33012

/2” flat washer, low carbon, zinc finish

03/10/03 9/7/2017 HDD, MANUAL

FIG. 7: HDD-60-P series portable dumpers exploded parts diagram and bill of materials

Pivot

shaft

Item

Part no. Description Qty.

Item

Part no. Description Qty.

1 09-512-001 Hinge block assembly 2 15 13365

/4” – 10 x 3” HHCS #5 plain bolt 4

2 99-021-909-

001

Hydraulic cylinder, 2

/2” x 18” 1 16 09-525-008

Weldment, handle bracket, left 1

3 09-537-013 Assembly, drum clamp, casting 2 17 09-525-009

Weldment, handle bracket, right 1

4 99-158-008 Modular power unit, no push buttons 1 18 16-025-028

Handle, push handles, chromed 1

5 37039 Nylock nut, zinc-plated,

/4” – 10 4 19 16-132-216

Caster, 8”, glass filled nylon 2

6 24-612-003 Pin assembly, cylinder 1 20 16-132-262

6” x 2” glass filled nylon swivel caster 2

7 09-145-020 Threaded pipe cap 2 21 11005

/4”–20 x 1” HHCS #2 zinc-plated bolt 2

8 01-022-021 Switch, limit, roller arm 1 22 36104

/16”–18 grade A zinc-plated hex nut 2

9 36102 Hex nut, grade A, zinc-plated,

/4” - 20

1 23 09-016-169

Bracket, wheel 2

10 22805 Elevator bolt, limit switch 1 24 16-111-003

Sleeve bearing for 2” wheel 8

11 09-545-031 Weldment, subassembly, chute 1 25 11219

/2”–13 x 4” hex head bolt 10

12 08-025-008 4-handle bolt, 4” 2 26 09-514-127

Weldment, frame, stationary 1

13 37030

/2” – 13 nylon insert lock nut 10 27 99-612-001

/8”–16 x 5” bolt and nut combo. 2

14 33012

/2” flat washer, low carbon, zinc finish

03/10/03 9/7/2017 HDD, MANUAL

FIG. 8: HDD-72-P series portable dumpers exploded parts diagram and bill of materials

Pivot

shaft

Item

Part no. Description Qty.

Item

Part no. Description Qty.

1 09-512-001 Hinge block assembly 2 15 09-525-008

Weldment, handle bracket, left 1

2 09-537-013 Assembly, drum clamp, casting 2 16 09-525-009

Weldment, handle bracket, right 1

3 99-158-008 Modular power unit, no push buttons 1 17 11005

/4”–20 x 1” HHCS #2 zinc-plated bolt 2

4 37039 Nylock nut, zinc-plated,

/4” – 10 4 18 16-025-028

Handle, push handles, chromed 1

5 24-612-003 Pin assembly, cylinder 1 19 16-132-216

Caster, 8”, glass filled nylon 2

6 09-145-020 Threaded pipe cap 2 20 16-132-262

6” x 2” glass filled nylon swivel caster 2

7 01-022-021 Switch, limit, roller arm 1 21 36104

/16”–18 grade A zinc-plated hex nut 2

8 22805 Elevator bolt, limit switch 1 22 99-612-001

/8”–16 x 5” bolt and nut combo. 2

9 09-545-032 Weldment, subassembly, chute 1 23 36102 Hex nut, grade A, zinc-plated,

/4” - 20 1

10 08-025-008 4-handle bolt, 4” 2 24 09-016-169

Bracket, wheel 2

11 37030

/2” – 13 nylon insert lock nut 10 25 16-111-003

Sleeve bearing for 2” wheel 8

12 33012

/2” flat washer, low carbon, zinc finish

20 26 11219

/2”–13 x 4” hex head bolt 10

99-021-909-

001

09-021-018

Hydraulic cylinder:

21/2” x 18”

3” x 18” (HDD-72-15-P)

27 09-514-125

Weldment, frame, stationary 1

14 13365

/4” – 10 x 3” HHCS #5 plain bolt 4

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