Vestil SWA-82-AW Bedienungsanleitung
SWA-82-AW, Manual
SWA-Series Semi-Automatic Stretch Wrapping Machines
Instruction Manual
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the packaging
and maintains the orientation of the product in the packaging; then inspect the product closely to determine
whether it sustained damage during transport. If damage is discovered during the inspection, immediately
record a complete description of the damage on the bill of lading. If the product is undamaged, discard the
packaging.
NOTES:
1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the
product is used is exclusively the responsibility of the owner/end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either:
a) Instructions in this manual; or b) Information provided on labels affixed to the product. Neither is Vestil
responsible for any consequential damages sustained as a result of failing to exercise sound judgment while
assembling, installing, using or maintaining this product.
VESTIL MANUFACTURING CORP.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Fax: (260) 665-1339
www.vestilmfg.com e-mail: [email protected]
I N D E X
1 Introduction................................................................................................................................... 1
2 Machine Dimension ...................................................................................................................... 2
3 Safety Instruction .......................................................................................................................... 3
3-
3-
3-
3-
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4-
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5-
5-
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5-
5-
9-
9-
11
11
1Warning labels............................................................................................................................ 3
2 Safety devices of turning table & interlocking function of safety guard .................................. 4
3 Safety guards ............................................................................................................................. 5
4 Moving elements ....................................................................................................................... 6
5 Safety related components......................................................................................................... 7
4 Installation of the machine............................................................................................................ 8
1 Setting the machine and choosing base..................................................................................... 8
2 Packing and Unpacking............................................................................................................. 8
3 Handling and Transportation.................................................................................................... 10
4 Installation of machine ............................................................................................................. 11
5 Assemble the Pre-stretch Unit.................................................................................................. 12
5 Control Panel................................................................................................................................ 13
1 Description of key pad’s function on the control panel............................................................ 14
2 Wrapping function control........................................................................................................ 16
3 Status indication ....................................................................................................................... 18
4 Breakdown indication............................................................................................................... 20
5 Motion indication ..................................................................................................................... 21
6 Film Loading................................................................................................................................ 23
7 Film Tension Adjust ..................................................................................................................... 24
8 Operation Procedure .................................................................................................................. 25
9 Maintenance................................................................................................................................. 26
1 Installing and removing turntable ............................................................................................ 26
2 Adjusting tightness of turntable chain...................................................................................... 27
10 Electrical .................................................................................................................................... 28
10-1 Parts list of electrical components ...................................................................................... 28
10-2 EMC component list........................................................................................................... 33
10-3 Electrical wiring diagram ................................................................................................... 34
11 Troubleshooting.......................................................................................................................... 46
-1-1 Power indication hasn’t lighted on...................................................................................... 46
-1-2 There isn’t DC12 Volt. On power supply PD-25A ............................................................. 47
i
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11
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11
11
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11
11
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13
12
12
12
12
12
12
12
12
12
12
12
12
12
-1-3 There isn’t DC24 Volt. On power supply PS-65-24............................................................ 48
-2-1 Turntable motor not operating (Inverter) ............................................................................ 49
-2-2 Turntable motor Speed not adjustable................................................................................. 49
-3-1 Film-seat motor brake (BK2) not working.......................................................................... 50
-3-2 Film-seat elevator motor not rising..................................................................................... 51
-3-3 Film-seat elevator motor not rising..................................................................................... 52
-4 Film-seat doesn’t stop when reached package limit ............................................................. 53
-5 Film-seat doesn’t pause .......................................................................................................... 53
-6-1 Film-seat doesn’t stop after reaching maximum packaging limit....................................... 54
-6-2 Film-seat doesn’t stop after returning to starting position .................................................. 54
-6-3 Film-seat motor speed not adjustable ................................................................................ 55
-7-1 Turntable hasn’t slowed down before completing wrapping cycle..................................... 55
-7-2 Turntable doesn’t stop after completing wrapping cycle .................................................... 56
-8 LS1, LS2, PS1, PS2 & PH not operating normally on PC board KS-050202-key ................ 56
-9 Control panel buttons not working ......................................................................................... 57
-10 Pre-stretch motor M3 hasn’t worked.................................................................................... 58
12 Machine parts diagram............................................................................................................... 60
-1-1 Fig-11000 Pillar parts diagram............................................................................................ 61
-1-2 Fig-11000 Pillar parts table ............................................................................................... 62
-2-1 Fig-12000 Film-seat elevator parts diagram ....................................................................... 65
-2-2 Fig-12000 Film-seat elevator parts table ............................................................................ 66
-3-1 Fig-14000 Bottom plate diagram ........................................................................................ 67
-3-2 Fig-14000 Bottom plate parts table..................................................................................... 68
-4-1 Fig-18000 Control box diagram.......................................................................................... 70
-4-2 Fig-18000 Control box table............................................................................................... 71
-5-1 Fig-18100 Control box diagram.......................................................................................... 74
-5-2 Fig-18100 Control box table............................................................................................... 75
-6-1 Fig-19000 Pre-Stretch Unit diagram................................................................................... 76
-6-2 Fig-19000 Pre-Stretch Unit table ........................................................................................ 77
-7-1 Fig-19100 Pre-Stretch Unit diagram................................................................................... 82
-7-2 Fig-19100 Pre-Stretch Unit table ........................................................................................ 83
13 Parts list...................................................................................................................................... 84
ii
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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1 Introduction
Thank you for purchasing a state-of-the-art SH II-MEEI stretch film pallet wrapping m achine.
All of us at SHII-MEEI would like to express our gratitude, and our desire to continue serving you
in the best possible way.
Please read all the instructions in this User’s Guide before attempting to operate the m achine.
This will enable you to operate the m achine safely and at peak efficiency. W e have m ade every
effort to ensure that all inf ormation in this Guide is up to date. However, our com mitment to
continuously improve all our products may result in you receiving a machine that does not conform
exactly to these instructions. Since we are quick to take advantage of new technology as it becom es
available, we must reserve the right to change our products and User’s Guide without prior notice.
All our distributors are fully knowledgeable about all aspects of our products. If you have any
need for advice or service, please do no hesitate to call upon them.
Vestil Mfg.
Vestil Mfg.
F:\Manual\SM-1517R-110V-100514 14.05.2010.
- 2 -
FILM
WEIGHT
STRETCH WRAPPING MACHINE
Taichung Hsien, Taiwan, R .O.C.
SHII MEEI INDUSTRIAL CO., LTD.
26, Sec. 1, Ta Fu Road, T an Tzu Hsiang,
TEL:886 4 533−6601
ITEM NO.
SM-
AIR
bar
0 OFF
l ON
FAX:886 4 533−6776
SERIES NO. POWER
R
V
DATE
A
Phase
Hz
Kgs.
Stand By (AUTO)
For SM-251 7 Only
Follower- Plat e Dow n
Follow er-P late Up
Turntable Slow Down
Film Seat Zer o Retu rn
Turntable Zero Return
FREQ. SET
LC-M2E
ENTER
MODE
RESET
STOP
RUN
DIGITAL KEYPAD
VFD-M
Missionary
BOX
CONTROL
87
45
PS2
Film Cut
LS3-Up
LS4-Down
12
Power
FREQ. SET
LC-M2E
ENTER
MODE
RESET
STOP
RUN
DIGITAL KEYPAD
VFD-M
LS2-2
6
9
M1
LS2-1
LS2
PS1
M1 Motor Trip- Out
BK2 Fuse Fail
BK2 Fail
M2 Motor Trip- Out
Emergenc y Stop
M2
LS1
BK2
PH
3M3
No Film (SM-15 17R)
Breakdown I ndi cator
Clearance area
2 Machine Dimension
Model L W H Turntable Weight
Ø2100
3378
Ø2100
SWA-82-AW
133"
82"
Ø 82"
90-1/4"
2168 lbs
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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3 Safety Cautions
3-1 Warning labels
Dangerous Area and Working Environment
Dangerous Location Precaution Marking Label
The dangerous location is inside the
control panel.
Hazardous voltage. Turn power of
f
before open the panel.
The dangerous location is inside the
right and left rising & descending
columns.
Keep hand, cloths and body clear o
f
the rotating chain. If hand tangled into
the chain and sprocket can cause
severe injury.
The dangerous location is in m otor
reduction gear head.
Keep hand, cloths and body clear o
f
the rotating gears. If hand tangled into
the gears can cause severe injury.
Dangerous location is on the driving
rollers of the pre-stretch unit. So, we
have stuck the label on the fixed guard
of the rollers.
Drawing-in hazard caused by driving
rollers.
The dangerous location is on the tape
cutter
Keep hand away from the cutter. If
hand placed under the cutter and the
cutter move downward can cause
severe injury.
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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3-2 Safety devices of turning table & interlocking function of safety guard
Buttons of emergency stop are SB1 which would disconnect to m ain power and SB2 which would
disconnect to controller.
SB1
Controller PCB input
SB2
Power disconnect
.
,----I
_-------'
.
,----I
_-------'
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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Fixed guard for knife
Fixed guard for roller
Fixed guard for chain
Fixed guard for chain
Fixed guard for chain
3-3 Safety guards
F:\Manual\SM-1517R-110V-100514 14.05.2010.
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Turntable
Pre-Stretch Unit
3-4 Moving elements
Moving parts name Movement Power source
Pre-Stretch Unit Up or down Motor
Turntable Up to open, down to close Motor
F:\Manual\SM-1517R-110V-100514 14.05.2010.
- 7 -
Lower limit switch
Emergency stop button
Main power switch
Lower limit switch
Upper limit switch
3-5 Safety related components
Dieses Handbuch passt für folgende Modelle
1
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