Viadrus G 700 Bedienungsanleitung

MANUAL

for boiler operation and installation

VIADRUS G 700

Dear customer

We thank you that you have bought the VIADRUS G 700 boiler thus having

shown your confidence in ŽDB a.s.Bohumín, VIADRUS Heating technology

Enterprise.

For you to get used to a correct way of handling your new product from the

beginning please read at first this manual for its usage (first of all the

chapter no.8 – Boiler operation by user ). Please follow the undermentioned

information and Regulation no. 91/93 Coll. issued by Czech Office for Labour

safety in order to ensure the safety at work in low-pressure boiler rooms.

Thereby a long-time and trouble-free boiler operation will be guaranteed to

both your and our satisfaction.

VIADRUS G 700 boiler was approved to be operated in the Czech Republic by:

Engineering Testing Institute, State Testing Laboratory no.. 202, Brno

Certificate ES type verification according to ES 90/42/EHS reg. no. E-37-0715-03

Certificate ES type verification according to ES 90/396/EHS reg. no. E-37-0723-03

Certificate according to 73/23/EHS reg. no. E-37-0721-03

Certificate according to 73/23/EHS reg. . no. E-30-0724-03

Certificate according to89/336/EHS reg. no. E-37-0722-03

Certificate according to89/336/EHS reg. no. E-30-0725-03

Certificate no. B-30-0726-03

Table of Contents :

1. Boiler use and advantages........................................................... 4

2. Boiler technical data............................................................… 5

3. Description ................................................................................ 6

3.1. Boiler construction ..........................................................…. 6

3.2. Electric wiring diagram ........................................… 10

4. Positioning and installation ............................................................12

4.1. Boiler positioning in a boiler room..........................................12

4.2. Regulations and guidelines ................................................... 13

5. Assembly procedure ……………………………………………….. 14

6. Commissioning …………………………………………….. 14

6.1. Verification activities before commissioning ……………. 14

6.2. Operation……………………………. 14

7. Boiler operation by user ………………………………………… 15

7.1 Regulation elements setting ……………………………….. 15

7.2. Electric panel …………………………………….. 15

8. Maintenance …………………………………………………………17

9. Instructions for product disposal after its service life ………………17

10. Guarantee and liability for defects ………………………………….18

Purchase order: Purchase order specification code

(type designation)

G 700 X X X X

Number of

sections:

10: 10 sections

11: 11 sections

12: 12 sections

13: 13 sections

14: 14 sections

15: 15 sections

Way of delivery:

S: composed

R: decomposed

Type of

regulation:

4: Electric

panel – basic design

6: Electric

panel – mounted

OS06

In the purchase order you must specify the data according to purchase order specification code

Type of burner:

0:without burner

1:with burner

1. Boiler use and advantages

A single-row cast-iron sectional hot-water boiler with an overpressure combustion chamber and a

direct firing designed for gas (natural gas) and fluid fuels ( furnace oil extra light ) central heating . The

pressure burners used in combination with boiler must correspond to:

ČSN EN 676: 2000 – Gaseous fuels burners with a ventilator and an automatic control

ČSN EN 267: 2000 – Fluid fuels burners wit a ventilator

ČSN EN 303-1:1999 – Boiler pro central heating with burners + ventilator

ČSN EN 303-2:1999 – Boiler pro central heating burners + ventilator

ČSN EN 303-3:1999 – Boiler pro central heating burners + ventilator

The boiler is produced exclusively for low-pressure hot-water central heating systems with

maximum 90 °C heating water operating temperature (optionally up to 115°C), minimum 60°C heating water

operating temperature at maximum 4 bar operating overpressure .

The boiler drum is tested by 8 bar testing overpressure.

Boiler advantages are as follows:

1. Longstanding service life of cast-iron boiler drum

2. Highly economical operation. Combustion efficiency in the whole power series is higher than 91,5 % for all

sorts of fuel

3. Optionally a delivery incl. the burner

4. Modern design

5. Fully automatic two-stage operation

6. Boiler operation and defects signalling, possibly use of signals for transfer into a superior control system

7. Possibility to operate boiler through the superior automatics or a spatial temperature sensor

8. According to the boiler layout the closing plate can either open to the left-or the right hand side

9. Easily accessible sight glass and the probe for overpressure measuring in combustion chamber.

10. In combination with recommended burners (see chapter “Boiler technical parameters”) this boiler is

environmentally friendly because the whole power series combustion results meet the strict environmental

standards and regulations.

2. Boiler technical data

Tab. č. 1 Boiler thermal-technical parameter boiler (fuel : natural gas H, furnace oil extra light)

Boiler size-number of sections ks 10 11 12 13 14 15

Nominal output kW 330 400 470 550 650 750

Reduced output kW According to the power range of particular type of burner

Input range kW 360 438 512 591 710 820

Efficiency min. % 91,5

temperature regulation range °C 60 – 90 (optionally 115)

Fuel consumption - natural gas H m3/h 36,1 43,9 51,4 60,2 71,1 82,3

- oil, furnace oil kg/h 30,2 36,8 43,1 50,5 58 65,5

Flue gases mass flow rate kg/s 0,088 0,10 0,12 0,135 0,156 0,180

flue gases temperature °C 165 - 190

flue gases temperature stage I. °C 130

flue gases way volume dm3610 676 742 808 874 940

Combustion chamber depth mm 1377 1527 1677 1827 1977 2127

Combustion chamber volume dm3314 347 381 414 447 480

Heat-delivery surface m2 21,35 23,8 26,26 28,7 31,14 33,58

Pressure loss on flue gases side mbar 0,9 1,4 2,2 3,2 5 6,2

Recommended chimney draught mbar min. 0,2

Boiler water volume l 252 277 302 327 352 377

Pressure loss on water side– dt =20 K mbar 0,9 1,35 1,9 2,6 3,34 4,2

- dt = 10 K mbar 3,4 3,9 5,3 8,6 12,4 16,7

Standby waste kW 0,89 0,95 1 1,06 1,11 1,16

Maximum operating overpressure bar 4

Dimensions - width mm 904

- height mm 1424

- depth L mm 1842 2142 2142 2442 2442 2592

Heat carrier connections φmm 100

Outlet neck diameter φmm 250 300

Flange for burner (part of boiler ) – H 70 mm 220

Connection dimensions for burner mm See in relevant type of burner documentation

boiler mass kg 1660 1815 1970 2125 2280 2430

Boiler size-number of sections pc 10 11 12 13 14 15

Recommended burners –

NATURAL GAS, BIOPLYN

INTERCAL SGN

77/2-350

SGN 77/2 SGN

88/2

BG 450 - 2

BG 450 - M

BG 550

– 2 (M)

BG 650 – 2 (M)

BENTONE

BG 450

BG 550 LN BG 600

BG 700 LN

WEISHAUPT WG 40 N/1-A G 5/1 – D (LN)

PBS TřebíčAPH-M 04 PZN,

PPN, PZ

APH-M 10 PZN,

PPN, PZ

DUNPHY TG05.100 HL

(MP)

Recommended burners - LIQUIDÉ

FUEL

INTERCAL (fa ESK Brno) SL 77/2 SL 88/2

CUENOD (fa ESK Brno) CUENOD

C. 100 H 201

BENTONE B 45 A2.2 B 55 - 2 B 65 - 2

WEISHAUPT WL 40 - A L3 Z-A

The gas flow is specified at the gas temperature and 0 °C and 1013,25 mbar air pressure For a particular

temperature and pressure the real consumption is calculated as follows :

1013,25 . (273 + t)

V = VE . ----------------------------------------

p . 273

V - gas volume at a given pressure and temperature

VE - gas volume at 0°C and 1013,25 mbar

t - gas temperature (°C)

p - absolute gas pressure (mbar)

273 - absolute temperature (K)

3. Description

3.1.Boiler construction

The boiler drum (see Fig. no. 1 – individual positions) consists of sections by means of forced on

insertions and secured by anchor bolts. The boiler has three-draught construction and the combustion chamber

and the convective part are created by sections; the boiler water space is inside. The boiler tightness is

guaranteed by the packing cord inserted in a groove on four sides of individual sections and the combustion

chamber plus the silicon sealant deposited in grooves at the point of sections joint after boiler drum constriction.

On the frontal section is there is mounted closing plate with insulation which can open either to the left

or to the right hand side. This must correspond with hinges and closures position. The flange for burner is a part

of closing plate. On the flange there is placed a sight glass with a probe for measuring the overpressure in

combustion chamber.

The opening φ126 mm in the upper part of the frontal section is closed by a flange with boring 3 x G 1/2“ for

the reservoir of thermostat, safety thermostat and thermometer and the reverse valve of manometer. In the

lower part of the frontal section there is an opening φ126 closed by a blank flange.

Input and output of heat carrier are situated on the rear section and is carried out by means of flanges with

a sleeve DN 100 and intermediate flanges DN 100. On the lower sleeve there is the discharge cock G 3/4“.

The restricting insertion belongs to the flange with the sleeve for heat carrier input. In the riser above the lower

flange with a sleeve there is positioned the outside protective clamp of boiler. In the upper and lower parts of

the rear section there are four small covers for cleaning.

Flue gases are carried away from boiler through the outlet neck positioned on the flue collector. Under the

outlet neck there is the explosive flap with a holder. On the outlet neck there are the measurement points for

temperature and flue gases analysis. .

The boiler drum is perfectly insulated by the mineral wool plates 100 mm thick. The steel shell of boiler

is suspended on two consoles of the shell positioned next to upper anchor bolts. The surface is treated by

comaxit paint. In the frontal part of boiler there is installed the electric panel in which there are installed the

switching, regulation and safety elements and the wiring block.

Fig.no.1 Boiler assembly

1. frontal section

2. insertion

3. central section

4. rear section collector

5. flue gases

6. small cover for cleaning

7. sealing cord

8. explosive flap

9. closure

10. closing plate with insulation

11. hinge

12. flange for burner with

insulation

13. sight glass with measuring

probe

14. flange 170x170 with boring

3x G1/2“

15. el. box console

16. flange 170x170

17. distribution pipe with a sleeve

18. return water flange

19. intermediate flange

20. heating water flange

21. anchor bolt

22. console of shell

23. connecting console

24. side part of shell frontal left

25. side part of shell frontal right

26. side part of shell

27. side part of shell rear

28. frontal part of shell segment 2 right

29. frontal part of shell segment 2 left

30. upper part of shell frontal

31. upper part of shell rear

32. upper part of shell

33. rear part of shell upper, lower

34. rear part of shell central

35.discharge cock

36. thermomanometer clack-valve

37. reservoirs of thermostats and

thermostat capillary

38. blind flange big

39. blind flange with

thermomanometer

40. network module

41. frontal cover of the shell

42. electric panel cover

43. frontal part of shell right

44. service clock ( hours?)

4.2. Electric wiring diagrams

Fig.no.2 Electric panel wiring diagram

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