Viessmann VITOSOLIC 100 Kurzanleitung

VITOSOLIC 100

Installation and service

instructions

for heating engineers

VitosolicĂ100

Electronic temperature differential control unit for solar heating system

See Applicability on the last page.

5862Ă490ĂG ăăă9/2003 Please keep safe

Safety instructions

Please follow these safety instructions closely to prevent accidents and

material losses.

Safety regulations

Installation, initial start-up, inspection,

maintenance and repairs must only

be carried out by a competent

person (heating engineer/installation

contractor).

Observe all current safety regulations

as defined by DIN, EN, DVGW and

VDE or locally applicable standards.

See also the safety instructions sheet

in the Vitotec technical documentation

folder.

efore working on the equipment/

heating system/solar heating system,

isolate its mains electrical supply

(e.g. by removing a separate mains

fuse or by means of a mains

electrical isolator) and safeguard

against unauthorised reconnection.

Earthing/lightning protection of the

solar heating system

Install an electrical conductor on the

pipework system of the solar circuit

in the lower part of the building in

accordance with VDE or local

regulations.

The connection of the collector

system to an existing or new

lightning conductor system or the

creation of local earth bonding must

only be carried out by authorised

trained personnel under observation

of local conditions.

Repair work

It is not permitted to carry out

repairs on parts that fulfil a safety

function.

Use only original Viessmann spare

parts, or equivalent parts that have

been approved by Viessmann.

Initial start up

The initial start-up must be carried

out by the system installer or a

designated commissioning engineer.

All actual values should be recorded

in a commissioning/service report.

Instructing the system user

The system installer must hand the

operating instructions to the system

user and instruct him/her in the

operation of the system.

¨ĂSafety instructions

In this instruction manual, this

heading denotes information which

must be observed to prevent

accidents and material losses.

¨This symbol denotes information

which must be observed to

prevent material losses.

5862Ă490ĂG

Index

Page

System designĂ4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation and connections

Control unit installationĂ 7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical connectionsĂ 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Solar heating circuit pumpĂ 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High limit safety cut-outĂ 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SensorsĂ 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mains electrical connectionĂ 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Initial start up

StepsĂ 11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Further details regarding individual stepsĂ 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service scans

TemperaturesĂ 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heat volumeĂ 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circulation pump hours runĂ 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Software versionĂ 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting

Fault messagesĂ 15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking sensorsĂ 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing the fuseĂ 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System details/functions

SummaryĂ 18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special functionsĂ 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum cylinder temperature controlĂ 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Collector cooling functionĂ 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reverse cooling functionĂ 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts listĂ27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix

SpecificationĂ 28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Declaration of conformityĂ 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keyword indexĂ30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ApplicabilityĂ32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5862Ă490ĂG

System design

Dual mode DHW heating with VitocellĆBĂ100 or VitocellĆBĂ300

DHW heating without solar energy

The upper indirect coil of the DHW

cylinder is heated by a boiler. The

cylinder thermostat with cylinder

temperature sensorĂ6 of the boiler

control unit switches cylinder

loading pumpĂ7Ă.

DHW with solar energy

When a temperature difference

higher than the start-up temperature

differentialĂDO set in control unitĂ1

is measured between collector

temperature sensorĂ2 and cylinder

temperature sensorĂ3, solar circuit

pumpĂ4 is switched ON and the

DHW cylinder is heated up. The pump

will be switched OFF if the actual

temperature falls below shutdown

temperature differentialĂDF.

The temperature in the DHW cylinder

is limited by the electronic

temperature limiter (safety shutdown

at 90ĂºC) in control unitĂ1 or by high

limit safety cut-outĂ5 (if required).

When the preset temperature is

exceeded, these devices switch OFF

solar circuit pumpĂ4.

The pasteurisation requirements are

met by circulation pumpĂ8 and

sufficient heat input. Circulation

(relayering) starts if 60ĂºC is not

reached inside the DHW cylinder.

ĂSafety instructions

With temperatures higher than 60 ºC,

limit the HW temperature to 60 ºC

by installing a mixing device, e.g. a

thermostatic mixing valve ( HW

cylinder accessory). The mixing

equipment does not prevent the risk

of scalding at the tap. The

installation of a mixer tap at the

draw-off point is required.

5862Ă490ĂG

System design

System design (cont.)

ASolar panel

BSolarĆDivicon

CDraw-off point

DDHW circulation

EDHW circulation output of

boiler control unit or

on-site time switch

FHeating circuit

GOil/gas fired boiler

HDHW cylinder

KW Cold water

WW Hot water

RL Return

VL Flow

*1High limit safety cut-out, see pageĂ8.

5862Ă490ĂG

230 V

12 13 14 15 16 17 18 19 20

NR2 NR1 N L

50 Hz

145

7654321

S3S2S1

4A (slow)

ST R2 R1

VL RL

System design

System design (cont.)

Item Description Number Part no.

Control of DHW cylinder loading by

solar energy

1VitosolicĂ100 1 7170Ă925

2Collector temperature sensor 1Included with itemĂ1

3Cylinder temperature sensor*1 1Included with itemĂ1

4Solar heating circuit pump

(included with Solar-Divicon)

1 7170Ă931

7170Ă932

5High limit safety cut-out*2 1 Z001Ă889

8Circulation pump (relayering) 1 Vitoset price list

9Connection extension (only required

for connection of circulation pumpĂ8

and/or high limit safety cut-out or

suppression of reloading by boiler for

systems with boiler control unit

without KM US, see pageĂ21)

1 7170Ă927

Control of DHW cylinder loading by

boiler

6Cylinder temperature sensor 1oiler control unit

standard delivery

7Cylinder loading pump 1 DHW cylinder

accessory

*1Use a threaded elbow (standard delivery for VitocellĆBĂ100, accessory for

VitocellĆBĂ300).

*2VitocellĆBĂ100: observe the max. connectable absorber surface area.

VitocellĆBĂ300: Use a cylinder cap ( HW cylinder accessory).

5862Ă490ĂG

Installation and connections

Control unit installation

Installation location

Near the DHW cylinder, observing the electrical connections or their

cable/lead lengths.

Make all electrical connections

before closing the control unit.

Electrical connections

1. Make all electrical connections in

accordance with the details on

pageĂ5.

2. Apply strain relief to cables.

5862Ă490ĂG

Installation and connections

Solar circuit pump

Installation

The "SolarĆ ivicon" pump

station includes the

circulation pump with

connecting cable.

Alternative pumps must be

type-tested and fitted in

accordance with

manufacturer's instructions.

Connection

(without connection extension)

3Ćcore cable with cross-section of

0.75Ămm2.

Rated current: max. 4 (2)ĂA

High limit safety cut out

In accordance with DINĂ4751 and DINĂ4753, install an additional high limit

safety cut-out when operating DHW cylinders with solar energy if the DHW

volume is

Hless than ă30Ălitres/m2 absorber surface area when using VitosolĂ100

Hless than 100Ălitres/m2 absorber surface area when using VitosolĂ200, 250

and 300.

Installation

Install the high limit safety cut-out

into the cylinder cap (accessory for

VitocellĂ300).

Separate installation

instructions

Connection

Only possible with connection

extension (accessory), see pageĂ22.

3Ćcore cable with cross-section of

1.5Ămm2.

Temperature setting

As delivered condition: 120ĂºC.

Adjustment to 95ĂºC required.

Separate installation

instructions

5862Ă490ĂG

230 V

12 13 14 15 16 17 18 19 20

NR2 NR1N L

50 Hz

4A (slow)

Installation and connections

Sensors

Collector temperature sensor

Installation

Collector installation

instructions

Connection

To S1 (terminals 1 and 2).

Extension:

2Ćcore cable with cross-section of

1.5Ămm2.

Cylinder temperature sensor

The cylinder temperature is recorded indirectly through measuring the return

temperature of the heat transfer medium inside the indirect coil. This results

in enabling a reloading of the DHW cylinder through solar energy, even if

only a little DHW is drawn off.

Installation

VitocellĆ Ă100

HW cylinder installation

instructions

VitocellĆ Ă300Ă

Connection

To S2 (terminals 3 and 4).

Extension:

2Ćcore cable with cross-section of

1.5Ămm2.

AHeating water return connector

5862Ă490ĂG

Installation and connections

Mains electrical connection

Regulations

Carry out the mains connection and all earthing measures (e.g. fault current

circuit) in accordance with IECĂ364, the requirements of your local electricity

supplier, VDE regulations or all local and national regulations. The power

supply to the control unit should be protected by a fuse with a max. rating of

16ĂA.

Make the mains power supply connection (230ĂV~) via a mains isolator

(two-pole) to be provided on site.

Disconnect the system by means of a device which simultaneously separates

all non-earthed conductors with at least 3Ămm contact separation.

AControl unit wiring chamber

BMains isolator, on-site

CMains connection 230ĂV~ă50ĂHz

¨ĂSafety instructions

o not interchange cores.

L: TerminalĂ20

N: TerminalĂ19

5862Ă490ĂG

230 V

12 13 14 15 16 17 18 19 20

NR2 NR1N L

50 Hz

4A (slow)

PE NL

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