Viessmann Vitocal 200-S Betriebsanleitung

Installation and service

instructions

for contractors

VIESMANN

Vitocal 200-S

Type AWS, 4 to 13 kW

Air/water heat pump, split version for heating operation

Type AWS-AC, 4 to 13 kW

Air/water heat pump, split version for heating and cooling opera-

tion

For applicability, see the last page

VITOCAL 200-S

5724 152 GB 5/2010 Please keep safe.

Please follow these safety instructions closely to prevent accidents and mate-

rial losses.

Safety instructions explained

Danger

This symbol warns against the

risk of injury.

!Please note

This symbol warns against the

risk of material losses and envi-

ronmental pollution.

Note

Details identified by the word "Note" con-

tain additional information.

Target group

These instructions are exclusively

designed for qualified personnel.

■ Work on electrical equipment must

only be carried out by a qualified elec-

trician.

■ The system must be commissioned by

the system installer or a qualified per-

son authorised by the installer.

Regulations

Observe the following when working on

this system

■ National installation requirements

■ All legal instructions regarding the pre-

vention of accidents,

■ All legal instructions regarding envi-

ronmental protection,

■ The Code of Practice of relevant trade

associations

■ All current safety regulations as

defined by DIN, EN, DVGW, VDE and

all locally applicable standards

aÖNORM, EN and ÖVE

cSEV, SUVA, SVTI and SWKI

Working on the system

■ Isolate the system from the power sup-

ply and check that it is no longer 'live',

e.g. by removing the separate fuse or

by means of a main isolator.

Note

In addition to the control circuit, there

may be several power circuits.

■ Safeguard the system against unau-

thorised reconnection.

!Please note

Electronic modules can be dam-

aged by electrostatic dis-

charges.

Before beginning work, touch

earthed objects, such as heating

or water pipes, to discharge static

loads.

Safety instructions

5724 152 GB

Repair work

!Please note

Repairing components that fulfil a

safety function can compromise

the safe operation of your sys-

tem.

Replace faulty components only

with original Viessmann spare

parts.

Auxiliary components, spare and

wearing parts

!Please note

Spare and wearing parts that

have not been tested together

with the system can compromise

its function. Installing non-author-

ised components and making

non-approved modifications or

conversions can compromise

safety and may invalidate our

warranty.

For replacements, use only orig-

inal spare parts supplied or

approved by Viessmann.

Safety instructions

Safety instructions (cont.)

5724 152 GB

Installation instructions

Preparing for installation

Requirements of on-site connections................................................................... 6

Overview of possible system schemes................................................................ 8

System example 1, ID: 4605169_1005_01.......................................................... 9

System example 2, ID: 4605170_1005_01.......................................................... 16

Installation sequence

Installing the external unit..................................................................................... 25

Installing the internal unit...................................................................................... 30

Connecting the refrigerant lines........................................................................... 32

Connecting the secondary circuit......................................................................... 36

Connecting a cooling circuit if required................................................................ 37

Electrical connection............................................................................................ 38

Power supply........................................................................................................ 58

Closing the heat pump......................................................................................... 64

Service instructions

Commissioning, inspection, maintenance

Steps - commissioning, inspection and maintenance.......................................... 66

Further details regarding the individual steps....................................................... 68

Troubleshooting

Steps if the room temperature is too low.............................................................. 85

Repairs................................................................................................................. 86

Parts lists

Parts list, internal unit........................................................................................... 97

Parts list, external unit, type AWS/AWS-AC 104.................................................. 101

Parts list, external unit, type AWS/AWS-AC 107.................................................. 102

Parts list, external unit, type AWS/AWS-AC 110/113........................................... 104

Commissioning/service reports

Hydraulic parameters report................................................................................. 108

Control parameters report.................................................................................... 108

Specification....................................................................................................... 113

Appendix

Heat pump commissioning order.......................................................................... 118

Index

5724 152 GB

Certificates

Declaration of conformity...................................................................................... 119

Keyword index.................................................................................................... 120

Index

Index (cont.)

5724 152 GB

■ Install hydraulic connections on site

stress-free.

■ Observe DIN VDE 0100.

Internal unit

850

450

114

105

116

360

230 V~

400 V~

<42 V >42 V

1160

Preparing for installation

Requirements of on-site connections

5724 152 GB

Symbol Explanation Connection

Refrigerant lines from/to the

external unit:

■ Hot gas line ■ 4 kW: 7 12 mm

■ 7 kW: 7 16 mm

■10 kW: 7 16 mm

■13 kW: 7 16 mm

■ Liquid gas line ■ 4 kW: 7 6 mm

■ 7 kW: 7 10 mm

■10 kW: 7 10 mm

■13 kW: 7 10 mm

DHW cylinder flow (heating

water side)

G 1¼

Heating water return and DHW

cylinder return

G 1¼

Heating water flow G 1¼

Safety valve —

1. Prepare the connections on the heat-

ing water and the DHW side.

Flush the heating system.

2. Prepare the electrical connections.

Note

You can route the BUS cable along-

side and can be secured to the refrig-

erant line.

Cable lengths inside the internal/external unit plus wall clearance:

Cables Internal unit External unit

Power cables:

Heat pump control unit (230 V~) 2.0 m —

Compressor (230 V~) — 1.5 m

Additional connecting cables:

230 V~, e.g. for pumps 2.0 m —

< 42 V, e.g. for sensors 2.0 m —

Connecting cables between the internal/external units:

12 V BUS 1.0 m 1.5 m

43 V BUS 1.5 m 1.5 m

Preparing for installation

Requirements of on-site connections (cont.)

5724 152 GB

Installation

Recommended power cables:

Rated heating output 4 kW 7 kW 10 kW 13 kW

External unit (compressor)

230 V~

Cable cross-section 3 x 2.5 mm23 x 2.5 mm23 x 4.0 mm23 x 6.0 mm2

Max. cable length 25 m 25 m 25 m 30 m

Heat pump control unit

(internal unit)

230 V~

3 x 1.5 mm23 x 1.5 mm23 x 1.5 mm23 x 1.5 mm2

Instantaneous heating

water heater 9 kW (if instal-

led, internal unit)

Cable cross-section

■ 400 V~ (phase symmetri-

cal/asymmetrical)

5 x 2.5 mm25 x 2.5 mm25 x 2.5 mm25 x 2.5 mm2

■ 230 V~ (phase asymmet-

rical)

7 x 2.5 mm27 x 2.5 mm27 x 2.5 mm27 x 2.5 mm2

Max. cable length 25 m 25 m 25 m 25 m

Overview of possible system schemes

The following table provides an overview

of all possible system schemes ("Sys-

tem scheme").

Preparing for installation

Requirements of on-site connections (cont.)

5724 152 GB

Components System scheme (parameter 7000)

0 1 2 3 4 5 6

Heating circuit

A1 – X X – – X X

M2 – – – X X X X

DHW cylinder

X – X – X – X

Heating water buffer cylinder

– 0 0 X X X X

External heat source

– 0*1 0*1 0 0 0 0

Solar thermal system

0–0–0–0

Cooling

A1 0 0 0 0

M2 0 0 0 0

Sep. cooling circuit 0 0 0 0 0 0 0

X Selected component.

0The component can be added.

System example 1, ID: 4605169_1005_01

Setting system scheme 6

■ Internal unit of heat pump type AWS

with or without instantaneous heating

water heater

■ 1 radiator heating circuit without mixer

(A1)

■ 1 underfloor heating circuit with mixer

(M2)

■ DHW heating

■ External heat source

■ Heating water buffer cylinder

Note

This scheme is a basic example without

shut-off valves or safety equipment. This

does not replace the local technical engi-

neering task.

*1 Only in conjunction with a heating water buffer cylinder.

Preparing for installation

Overview of possible system schemes (cont.)

5724 152 GB

Installation

Hydraulic installation scheme

--2/212.3--

--2/F13--

--2/F0--

--2/F20--

--2/F6--

--2/F7--

--2/222.1;2--

--2/F4--

--2/212.2--

--2/224.7--

-2/222.4-

--212.3--

--222.1;2--

--224.7--

--212.2--

--222.4--

--F6--

--F7--

--F20--

--F0--

--F13--

--F4--

-2/211.2-

--105/52--

--105/20--

--105/2--

--KM-BUS--

--211.2--

--230V--

--52--

--2--

-KM-BUS-

--20--

-230V-

105

--145--

-8/145- -8/145-

--145--

Pos. Description

Heat source

1Internal unit of the heat pump

2Heat pump control unit

3Outside temperature sensor

4Instantaneous heating water heater with control module

53-way diverter valve "Heating/DHW"

6Secondary pump

8KM BUS distributor

Preparing for installation

System example 1, ID: 4605169_1005_01 (cont.)

5724 152 GB

Andere Handbücher für Vitocal 200-S

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Viessmann Wärmepumpe Handbücher

Viessmann

Viessmann VITOCAL 300-A Kurzanleitung

Viessmann

Viessmann VITOCAL 222-G Kurzanleitung

Viessmann

Viessmann Vitocal 300-G BW Kurzanleitung

Viessmann

Viessmann VITOCAL 350-A Kurzanleitung

Viessmann

Viessmann Vitocal 242-S Bedienungsanleitung

Viessmann

Viessmann VITOCAL 300-G Bedienungsanleitung

Viessmann

Viessmann BWT 241.A Series Kurzanleitung

Viessmann

Viessmann VITOCAL Series Kurzanleitung

Viessmann

Viessmann VITOCAL 300-G Bedienungsanleitung

Viessmann

Viessmann BW 35 .AHT PW Series Kurzanleitung

Viessmann

Viessmann VITOCAL 300-G PRO Type BW 2150 Betriebsanleitung

Viessmann

Viessmann Vitocal 200-S Kurzanleitung

Viessmann

Viessmann Vitocal 100-A Series Benutzerhandbuch

Viessmann

Viessmann Vitocal 200-S Kurzanleitung

Viessmann

Viessmann VITOCAL 300-G PRO Type BW 2150 Betriebsanleitung

Viessmann

Viessmann VITOCAL 242-G Kurzanleitung

Viessmann

Viessmann Vitocal 200-S Kurzanleitung

Viessmann

Viessmann Vitocal 222-S Kurzanleitung

Viessmann

Viessmann VITOCAL 222-G Kurzanleitung

Viessmann

Viessmann VITOCAL 200-S AWS Kurzanleitung

Viessmann

Viessmann VITOCAL 200-G Kurzanleitung

Viessmann

Viessmann VITOCAL 150-A Kurzanleitung

Viessmann

Viessmann Vitovalor PT2 Bedienungsanleitung

Viessmann

Viessmann BWC 201.B Gebrauchsanweisung

Beliebte Wärmepumpe Handbücher anderer Marken

MICROWELL

MICROWELL HP 1000 GREEN Bedienungsanleitung

Sanyo

Sanyo SAP120FCH Bedienungsanleitung

Daikin

Daikin EHYHBH05AA Bedienungsanleitung

Panasonic

Panasonic WH-SDF03E3E5 Leitfaden

Bryant

Bryant 544B Bedienungsanleitung

Airxcel

Airxcel 45000 Series Handbuch

Mitsubishi Electric

Mitsubishi Electric PUZ-SWM60VAA Bedienungsanleitung

Dimplex

Dimplex LI 16I-TUR Benutzerhandbuch

Carrier

Carrier WSHP Open v3 Kurzanleitung zur Einrichtung

TGM

TGM CTV14CN018A Bedienungsanleitung

Carrier

Carrier 38MGQ Series Bedienungsanleitung

Kokido

Kokido K2O K880BX/EU Fehlerbehebungshandbuch

Carrier

Carrier 48EZN Bedienungsanleitung

Ariston

Ariston NIMBUS Bedienungsanleitung

Weishaupt

Weishaupt WWP L 7 Benutzerhandbuch

GE Zoneline AZ85H09EAC Bedienungsanleitung

Bryant

Bryant Preferred Series Bedienungsanleitung

Daikin

Daikin altherma EJHA04AAV3 Bedienungsanleitung