Viking Professional VUC181 Service-Handbuch

TABLE OF CONTENTS

DUC Cover------------------------------------------------------------------------------------ 00

Table of Contents---------------------------------------------------------------------------- 03

SERVICE INSTRUCTIONS

Back Panel---------------------------------------------------------------------------- 04

Side Panel----------------------------------------------------------------------------- 04

Frame Top Assembly---------------------------------------------------------------- 04

Door Front Panel Insert-------------------------------------------------------------- 04

Drawer Assembly--------------------------------------------------------------------- 05

Drawer Latch Mechanism----------------------------------------------------------- 05

Drawer Handle------------------------------------------------------------------------ 05

Drawer Track-------------------------------------------------------------------------- 06

Kick Board----------------------------------------------------------------------------- 06

Control Panel-------------------------------------------------------------------------- 06

Blower Motor-------------------------------------------------------------------------- 07

Drive Chain---------------------------------------------------------------------------- 07

Motor Drive Belt---------------------------------------------------------------------- 08

Ram Unit------------------------------------------------------------------------------- 09

Jack Screws---------------------------------------------------------------------------- 10

Motor Sprocket & Drive Pulley Assembly---------------------------------------- 11

Motor & Pulley------------------------------------------------------------------------ 11

Electrical Power Cord---------------------------------------------------------------- 12

Directional Switch-------------------------------------------------------------------- 12

Drawer Front Interlock Switch------------------------------------------------------ 12

Interlock Bypass Switch------------------------------------------------------------- 13

Ram Switch---------------------------------------------------------------------------- 13

Pictorial Wiring Diagram------------------------------------------------------------ 14

Schematic Wiring Diagram---------------------------------------------------------- 15

Service Tips------------------------------------------------------------------------------------- 16

Component Breakdown

Unit Cut-A-Way---------------------------------------------------------------------- 17

Frame Assembly--------------------------------------------------------------------- 18

Container Assembly----------------------------------------------------------------- 19

Ram Assembly----------------------------------------------------------------------- 20

SERVICING INSTRUCTIONS

NOTE: IT WILL BE NECESSARY TO

REMOVE THE UNIT FROM ITS

INSTALLED POSITION.

NOTE: DISCONNECT ELECTRICAL

POWER SUPPLY BEFORE SERVICING

UNIT.

Top (Fig. 1)

1. Remove three top retaining screws (1)

from rear of compactor.

2. Slide top toward rear to disengage from

key slots. Lift off top

BACK PANEL (Fig. 1)

1. Remove three screws (1) at top.

2. Remove four screws (2) from each side.

3. Remove two screws (3 & 6) from back

panel. Remove plate (4) and slide relief

(5) up and out of slot. Feed cord

through rectangular hole in back panel.

SIDE PANELS (Fig. 1)

1. Remove top and back panel.

2. Open litter bin door and remove two

retaining screws (9).

3. Open drawer and remove remaining

front retaining screws (7 & 8).

FRAME TOP ASSEMBLY (Fig. 10)

1. Remove top, back panel and side panels.

2. Remove three jack screw retainer nuts

(4).

3. Remove two truss head retaining screws

(3).

4. Lift off enclosure plate (1).

5. Remove four truss head retaining screws

(2).

6. Disconnect the two ram switch leads

from start-stop program switch (3) and

remove frame top assembly.

DOOR FRONT PANEL INSERT (Fig. 2)

1. Open door and remove three retaining

screws from pull handle (1) and remove

handle.

2. Slide panel insert out through opening in

top of litter bin door.

DRAWER ASSEMBLY (Fig. 3)

1. With drawer forward, remove two

drawer retaining screws (1), from

drawer tracks.

2. Remove drawer from drawer tracks.

DRAWER FRONT PANEL INSERT

(Fig. 4)

1. Remove drawer.

2. Stand drawer on rear and remove the

three trim panel retaining screws (1)

from bottom of drawer.

3. Remove bottom trim. Slide panel insert

out through opening in bottom of drawer

front.

DRAWER LATCH MECHANISM (Fig. 3)

1. To service the drawer latch rod, springs,

and hook assembly, remove the upper

three retaining screws (2) from each side

of drawer panel.

2. Loosen, but do not remove, the bottom

retaining screw (3) on each side of the

drawer panel.

3. Pivot drawer front away from storage

bin.

4. Disengage latch rod hook from handle

and remove latch rod assembly from

drawer front.

DRAWER HANDLE (Fig. 5)

1. It is not necessary to remove the

drawer front to service drawer

handle or hinge & mounting bracket

assembly.

2. Use a short handled Phillips

screwdriver to remove retaining

screws (1) to remove drawer handle.

3. To remove hinge & handle

mounting bracket assembly,

withdraw the two screws (2) from

inside storage cover.

DRAWER TRACK / SPRING (Fig. 6)

1. Remove top.

2. Remove back panel.

3. Remove side panels.

4. Remove drawer.

5. Loosen, then remove the two track

mounting nuts and washers (1), (two in

front and two in back).

6. Remove bolts and washers, then

disconnect springs (2) and remove

drawer tracks.

7. When installing drawer tracks, first

connect springs to frame (spring hooks

facing out), then to track mounting

brackets.

8. Force the track downward until the hole

in the track mounting bracket lines up

with the slot in the frame, permitting

installation of the bolt, washer and nut

NOTE: At reassembly the bolt head should

be on the inside of the frame.

KICKBOARD

1. Remove drawer.

2. Stand drawer on rear and remove four

retaining screws from kickboard and

kickboard support plate.

3. Remove kickboard and support plate.

CONTROL PANEL (Fig. 7)

1. Open litter bin door and remove two

retaining screws (1) from inside top of

litter bin.

2. Slide console forward to clear unit and

disconnect wire leads from charcoal air

filter switch, and key lock switch.

3. Remove control panel (2).

1. Connect electrical power supply and

run ram to bottom position.

2. Disconnect power supply.

3. Remove back panel.

4. Disconnect two lead wires from

blower motor.

5. Remove two blower motor

mounting screws (1).

6. Remove blower motor and fan from

housing.

NOTE: The nylon blower motor fan is

lightly pressed onto the motor shaft.

This is removable for service

replacement.

CHAIN TENSION REGULATOR (Fig. 9)

1. Remove top and top frame cover

plate.

2. Remove chain tension regulator

spring (2).

3. Remove retaining nut (1) and lock

washer from idler arm.

4. Remove screw (5) from idler plate

assy. (4). Shift idler plate to allow idler

arm (3) to clear sprocket cover.

5. Lift off idler arm (3).

DRIVE CHAIN

1. Remove top, back panel, side panel

and frame top assembly.

2. Remove chain tension regulator

spring (2, Fig. 9).

3. Pull drawer half way open. locate

ram on top of drawer. Ram can be

operated manually by using the 5/8” hex

socket on the motor sprocket (6, Fig.

11).

4. Remove the four sprocket cover and

brace screws from the ram top brace.

Then loosen (only) the two remaining

screws in the ram top brace. Remove

the drive sprocket covers (1, 3 and 6,

Fig.10).

5. Remove chain (5, Fig.10) from sprocket.

6. Install replacement chain making certain

chain is properly positioned onto drive

and idler sprockets. Install tension

regulator spring (4, Fig.10).

CAUTION: All three drive sprockets must

be level (same height). Measure distance

from top of each jack screw to top of drive

sprocket.

7. Adjust drive chain for correct tension by

loosening the four motor sprocket

bracket mounting blots (7, Fig.10), and

moving the sprocket in the proper

direction to the distance from the center

of the two idler sprocket retaining

screws is 6–¼” minimum to 6-1/2”

maximum as shown (see Fig. 9). It is

IMPORTANT this distance is

maintained.

8. The four sprocket bracket mounting

bolts (7, Fig.10) must be securely

tightened. Check the two side flange

bearing mounting bolts (8, Fig.10) and if

necessary, retighten. Recheck the chain

adjustment.

9. Reinstall drive sprocket covers and ram

top brace

10. Manually rotate motor sprocket

clockwise to check for free operation of

ram drive mechanism.

MOTOR DRIVE BELT

To remove:

1. Remove top and top frame cover plate.

2. Locate ram approximately 4 inches from

top position. Ram can be operated

manually by using the 5/8” socket on the

motor sprocket (6, Fig.11).

3. Remove chain tension regulator spring

(4, Fig.10).

4. Loosen four motor mounting bolts (2,

Fig.10). Slide motor toward sprocket

drive pulley and remove belt.

To replace:

5. Position belt around motor sprocket

drive pulley.

6. Move belt toward motor and around

motor pulley making certain teeth in belt

are meshed in both sprocket drive pulley

and motor pulley.

7. Slide motor toward front and finger

tighten mounting blots (2, Fig.10)

8. Rotate motor sprocket manually

approximately two revolutions to align

belt.

9. Loosen motor mounting bolts (2,

Fig.10), slide motor toward front until

belt is taut (approximately 30 to 40 lbs.).

10. Replace chain tension regulator spring

(4, Fig.10).

RAM UNIT

1. Remove top, back panel, side panels and

frame top assembly.

2. Pull drawer out half way.

3. Locate ram on top of drawer. Ram can

be operated manually by using the 5/16”

hex socket on the motor sprocket (6,

Fig.11).

4. Remove Drive Chain (5, Fig.11).

5. Unscrew all three drive sprockets (1,

Fig.12) from jack screws (2, Fig.12).

6. Remove drive sprocket grease retainers

(Fig.13).

CAUTION: DO NOT INTERCHANGE

jack screw sprocket assemblies. On

reinstallation be certain to return each

sprocket assembly to its original jack screw

location.

7. Remove drawer interlock actuator

bracket from rear of upper ram housing.

8. Loosen main wiring harness by

removing strain relief bushing (1,

Fig.14) from frame and harness retainer

(4, Fig. 17) from idler plate.

9. Move wiring harness aside. Grasp side

of ram and lift from jack screws.

NOTE: Should further disassembly be

requested for the ram, disconnect all ram

wiring connections.

JACK SCREWS

1. Remove ram. (Jack screws are now

accessible for removal).

2. Remove hex mounting bolts (2, Fig.15).

3. Pull jack screw (1, Fig.15) down

through hole in frame and withdraw jack

screw retainer out (3, Fig.15) and screw

retaining plate (4, Fig.15) from

underside of cross member of frame.

CAUTION: At reassembly of jack screw

make certain square end of jack screw (1,

Fig.16) extends through square hole and is

flush with bottom of screw retainer plate (2,

Fig.16). Screw retainer plate (2, Fig.16)

must be drawn up tight against the mating

face of the jack screw retainer nut (3,

Fig.16).

MOTOR SPROCKET AND DRIVE

PULLEY ASSEMBLY (Fig.17)

1. Remove top, top frame cover plate and

one side panel.

2. Ram must be located in “top” position

(if necessary, use 5/8” hex socket

wrench to manually raise ram).

3. Remove drawer.

4. Tape the ram spacer to ram top for

holding spacer in place before removing

ram bottom. (Use 6 or 8 strips of

masking tape.)

5. Remove four retaining screws from ram

bottom.

NOTE: To reassemble ram bottom, masking

tape should again be used to hold ram

bottom in place (6 or 8 strips are necessary).

Start one of the front retaining screws to

secure the ram bottom. Install remaining

screws. Tighten securely and remove tape.

6. Loosen four mounting bolts (1) and

slide motor sprocket bracket toward

motor.

7. Remove chain tension regulator spring

(2).

8. Disengage chain (5) from motor

sprocket.

9. Remove four motor sprocket bracket

mounting bolts (1) and lower the drive

pulley assembly.

NOTE: Repairs to the motor sprocket and

drive pulley assembly should not be

attempted. If unit is faulty, replace with

complete new unit.

MOTOR AND PULLEY (Fig.17)

1. Remove top and top frame cover plate.

2. Remove drawer.

3. Locate ram in “down” position. (If

necessary, use 5/8” hex socket to

manually lower ram.)

4. Remove four retaining screws from ram

bottom.

5. Remove ram bottom and the ram spacer.

6. Disconnect motor lead wires.

7. Loosen motor mounting bolts (3) and

slide motor toward motor drive sprocket

assembly.

8. Remove motor drive belt.

9. Insert ram bottom and spacer and place

as support under motor. Remove motor

mounting bolts (3). Slightly raise ram

manually to clear top of motor. Lower

and remove motor.

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