Vision REVO Betriebshandbuch

REVO

Product user manual

Date

Prepared By

Checked By

Approved By

2021.05.10

Ben

Alan

Neil

Term definition

The following acronyms meaning used in this manual

BMS

Battery Management System

SOC

State Of Charge

SOH

State Of Health

UPS

Uninterruptible Power Supply

Over temperature

Over voltage

Under voltage

HMI

Human Machine Interface

Charge OC

Charge over current

Discharge OC

Discharge over current

Cell OV

Cell over voltage

Pack OV

Pack over voltage

Contents

1.Overview ........................................................................................... ....................... 6

2.Product description.......................................................................... ....................... 7

3.Safety instruction............................................................................. ....................... 8

3. 1 Label description......................................................................................... ...........................8

3.2 Installation tools........................................................................................... ........................... 9

3.3 Attention Ietms............................................................................................. ......................... 10

4. MODULE ......................................................................................... ......................13

4.1 Module description....................................................................................... .........................13

4.2 Module size.................................................................................................. ......................... 13

5.CBMS Specification.......................................................................... ......................14

5.1 CBMS Overview .......................................................................................... .........................14

5.2 Type instruction .......................................................................................... ......................... 14

5.3 CBMS Facade ............................................................................................. ......................... 15

5.4 Size and Weight........................................................................................... ......................... 17

5.5 LED state and definition .............................................................................. .........................18

5.6 Breaker ........................................................................................................ .........................19

6.GBMS Specification ......................................................................... ......................20

6.1 GBMS Overview.......................................................................................... ......................... 20

6.2 GBMS appearance...................................................................................... .........................20

7.Communication scheme.................................................................. ......................22

7.1 Communication with UPS............................................................................ .........................22

7.2 Ethernet ....................................................................................................... .........................23

8.Combiner Cabinet (Option).............................................................. ......................24

9.System Installation........................................................................... ......................25

9.1 Unpack and store......................................................................................... .........................25

9.2 Loading list................................................................................................... ......................... 25

9.3 Mechanical installation ................................................................................ .........................26

9.3.1 Installation Place........................................................................................... ..............................26

9.3.2 Installation Requirements ............................................................................. ..............................26

9.3.3 Module handling ........................................................................................... ..............................28

10.Cable connection............................................................................ ......................29

10.1 Overview of electrical connections............................................................ .........................30

10.2 Terminal introduction................................................................................. ......................... 31

10.3 Electrical connection procedure................................................................ ......................... 32

11.Test Run.......................................................................................... ......................43

11.1 Start up...................................................................................................... .........................43

11.2 Troubleshooting and maintenance............................................................ .........................44

11.2.1 LED Display Fault....................................................................................... ..............................44

11.2.2 LCD Touch screen display troubleshooting ................................................ ..............................44

11.2.3 Routine maintenance.................................................................................. ..............................48

12.System Monitoring ....................................................................... ......................54

12.1 VISION APP Download and installation.................................................... ......................... 54

12.2 Monitor software........................................................................................ .........................51

12.3 HMI Mornitor.............................................................................................. .........................55

13.Firmware upgrade ......................................................................... ......................66

13.1 Prepare before upgrade ............................................................................ .........................66

12.2 Upgrade Steps........................................................................................... .........................66

13.3 Trouble Shooting....................................................................................... .........................69

14. Spare part ..................................................................................... ......................69

14.1 Spare part list............................................................................................. .........................64

14.2 Spare part replacement............................................................................. ......................... 65

14.2.1 Module replacement................................................................................... ..............................65

14.2.2 Fan replacement......................................................................................... ..............................72

14.2.3 GBMS replacement .................................................................................... ..............................75

14.2.4 CBMS replacement..................................................................................... ..............................77

15.Appendix......................................................................................... ......................82

15.1 Factory Warranty.......................................................................................................... ..............................82

15.2 Limitation of Liability...................................................................................................... ..............................82

15.3 About VISION............................................................................................................... ..............................83

16.Related annex................................................................................. ......................84

16.1 About storage ............................................................................................................... ..............................84

16.2 Maintenance................................................................................................................. ..............................84

1 Overview

Range of application

This manual introduces VISION REVO series product information, operation and

maintenance and others .VISION REVO system developed by SHENZHEN CENTER

POWER TECH.CO.,LTD. is suitable for high-voltage lithium battery system, which is

widely used in UPS backup Power, large energy storage and other applications.

For the reader

This manual is suitable for Lithium battery professional technicians of installation,

operation and maintenance, as well as for relevant end users who may need view technical

information .

This product manual is suitable for the installation of all lithium batteries cabinet for the TP,

TPH and TPL series of REVO.

User manual

The user manual should be carefully checked before using the product, and the manual

should be properly stored and placed at an accessible place;All the information in the user

manual, including the pictures and symbols used, are owned by SHENZHEN CENTER

POWER TECH.CO.,LTD..Non-internal personnel of SHENZHEN CENTER POWER

TECH.CO.,LTD. shall not use part or all of the content without authorization;

The contents of this manual will be constantly updated and revised, and the user shall refer

to the products purchased;More information,please browse http://www.vision-batt.com/ or

through the sales channel for the latest user manual .

2 Product description

Brief introduction

REVO series lithium battery system is developed by SHENZHEN CENTER POWER

TECH.CO.,LTD. which is suitable for high-voltage lithium battery system. It is mainly

used in UPS backup Power field or energy storage field.High precision multi - string (16S)

cell voltage and temperature acquisition.The module adopts passive equalization, and the

maximum equalization current reaches 300mA.The external communication interface

adopts isolated CAN bus to realize the cascade communication of up to 15 BMU.This

manual describes the type and size, performance, technical characteristics, warnings and

precautions of REVO series lithium battery system.This specification only applies to

backup battery products provided by SHENZHEN CENTER POWER TECH.CO.,LTD.

Solution introduction

REVO series uses VISION high-rate LFP batteries and self-developed BMS system,

integrated remote cloud management system and intelligent fire protection module, with

high reliability, good stability, long service life and excellent safety performance.

Product functions and advantages

REVO series has four levels of safety protection to ensure the safety and reliability of the

system throughout the life cycle; adopts a three-level management architecture design to

accurately monitor the status of each component in the system to ensure stable system

performance and ensure the safety of user load power supply .

3 Safety instruction

3.1 Label description

In order to ensure the users personal safety when using this product, the manual provides

relevant identification information and uses appropriate symbols to remind users.

Please read carefully the following list of symbols used in this manual.

Table 3.1 safety symbols

Low potential danger, if not avoided, that may result in mild or moderate injury .

Indicates that there is a high risk of serious injury or death if not avoided.

Indicates there is high voltage inside the cabinet, touch may lead to electric shock

danger.

Wear safety goggles all time during installation or maintenance

Service by properly trained and qualified personnel only.

Disconnect charger and verify no voltage present before maintenance.

Turn Off the battery system and lock-out/tag-out before maintenance.

Please recycle your lithium-ion battery,don’t discard.

Indicates that in order to protect the grounding terminal (PE), it is necessary to

firmly grounding to ensure the safety of operators

To emphasize and supplement the content, there is a quick way for you to quickly

master this step, saving you time.

3.2 Installation tools

Table 3.2 tools

Tools prepared before installation as follow:

Items

Tools

Multi-meter

Protective gloves

Insulated shoes

Protection suit

Safety goggles

ESD wrist strap

Installation tools

Electric screwdriver

Cross screwdriver

Socket spanner

slot type screwdriver

wire stripper

Test tools

Clamp meter

Laptop

3.3Attention Items

3.3.1 Manual custody

This manual contains important information about REVO series Lithium battery. Reading

this manual carefully before the operation of REVO series products will help you get

familiar with this product.

This manual should be placed in good storage, to ensure that maintenance

personnel and other personnel easy to access at any time.

Please operate REVO series products strictly according to the description,

otherwise, it may cause equipment damaged, casualties, property loss and so

on.

3.3.2 Identity protection

The warning labels on the REVO series contains important and safe

protection information of the product. Tear and damage are strictly prohibited

REVO series back panels and front doors are equipped with nameplates that

contain product important information .Tear and damage are strictly

prohibited

3.3.3 Safety warning label

In the process of installation, daily maintenance, overhaul and other operations of REVO

series products, in order to prevent irrelevant personnel misoperation ,be near or

accidents ,the following agreements shall be observed:

The front and rear switches of REVO products should be clearly marked to

prevent accidents caused by false switching.

Set up warning signs or safety warning belts near the operation area to prevent

irrelevant personnel from approaching.

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