Vital Systems OCTO24 Bedienungsanleitung

Octo24 –pn8732

Ethernet PLC / Remote-I/O

User Guide

(Document Revision 3)

(Updated: May 14, 2020)

Buford, GA USA

Octo24 User’s Guide

www.vitalsystem.com

Contents

Overview ..................................................................................................................................................... 3

Operating Specifications ......................................................................................................................... 3

2. Hardware and Wiring.............................................................................................................................. 4

Digital I/O - M12-A Connectors............................................................................................................... 4

Ethernet - M12-D (FEMALE) Connector –Auto MDIX Capable............................................................... 5

PWR - M12-A (MALE) Connector ............................................................................................................ 5

I/O POWER - M12-A (MALE) Connector.................................................................................................. 5

Selecting Power for I/O ........................................................................................................................... 6

Powering Both CPU & Outputs from PWR Plug (MIX)......................................................................... 6

Powering CPU & Outputs Separately Using the PWR & I/O Power Plug (ISO).................................... 6

3. Device Configuration............................................................................................................................... 7

Network Settings..................................................................................................................................... 8

IP Address ............................................................................................................................................ 8

Subnet Mask ........................................................................................................................................ 9

Gateway............................................................................................................................................... 9

Conveyor Settings.................................................................................................................................... 9

Host ID ................................................................................................................................................. 9

Upstream ............................................................................................................................................. 9

Downstream ...................................................................................................................................... 10

Divert Right........................................................................................................................................ 10

Divert Left .......................................................................................................................................... 10

Merge................................................................................................................................................. 10

Miscellaneous Settings.......................................................................................................................... 10

Remote I/O ........................................................................................................................................ 10

CB:14.................................................................................................................................................. 10

CW:15 ................................................................................................................................................ 11

4. Operating Modes .................................................................................................................................. 12

Remote I/O Controller Mode................................................................................................................ 12

Programmable Logic Controller Mode.................................................................................................. 12

Control More than 8 In & 8 Out using one ladder program ................................................................. 12

CPU LED Blink Patterns.......................................................................................................................... 13

5. Network Communication Protocols...................................................................................................... 14

Ethernet/IP Protocol ............................................................................................................................. 14

Input/Produce Message Format (T O).......................................................................................... 16

Output/Consume Message Format (O T) ...................................................................................... 17

Explicit Requests................................................................................................................................ 18

Octo24 User’s Guide

www.vitalsystem.com

Modbus / TCP Protocol ......................................................................................................................... 19

S3G-Master/Slave Protocol................................................................................................................... 20

Profinet RT............................................................................................................................................. 21

Import XML Device Profile................................................................................................................. 21

Profinet Ethernet Configuration........................................................................................................ 22

Real Time Settings ............................................................................................................................. 23

I/O Data ............................................................................................................................................. 23

SICK Scanner Protocol ........................................................................................................................... 24

Scanner Configuration....................................................................................................................... 24

Barcode Operation in Superlogic....................................................................................................... 25

6. Programming and Configuring OCTO24 Devices .................................................................................. 27

SuperLogic Pro....................................................................................................................................... 27

Deploy3G............................................................................................................................................... 28

7. Control Words....................................................................................................................................... 29

8. Control Bit File....................................................................................................................................... 31

9. Network Topology Examples ................................................................................................................ 32

Octo24 User’s Guide

www.vitalsystem.com

Overview

The OCTO24 Smart Ethernet Programmable Controller provides networked 24volts Digital I/O for MDR

Powered Roller Conveyor systems using the G20 ZPA cards, as well as general purpose Fast

Local/Remote Machine I/O. These Devices are fully programmable for any type of control application,

and can act as a programmable master device, or a slaved Remote I/O device. The modules

communicate over Ethernet to master or peer devices using Ethernet/IP, Profinet RT, Modbus TCP and

S3G-Master Slave protocols. For MDR conveyors, interlocking messaging bits e.g., upstream,

downstream, merge, divert, etc are handled by the firmware for simplified Ladder Logic Programming.

Operating Specifications

CPU Input Power

18 –26V DC. Typical 24V, 150 mA

Digital Output Voltage

18 –26V DC

Digital I/O Circuit Type

PNP (Sourcing)

Digital Output Max Current

500 mA per Output, 2A Max per Unit

Digital Inputs Voltage

18 –26V

Network

Ethernet 100Mb/s

Ethernet Switch

2 Ports, Auto-MDIX

IP Rating

IP67

Octo24 User’s Guide

www.vitalsystem.com

2. Hardware and Wiring

Label

Connector

Description

M12-A Male

Digital Input 1, Output 1

M12-A Female

Digital Input 2, Output 2

M12-A Male

Digital Input 3, Output 3

M12-A Female

Digital Input 4, Output 4

M12-A Male

Digital Input 5, Output 5

M12-A Female

Digital Input 6, Output 6

M12-A Male

Digital Input 7, Output 7

M12-A Female

Digital Input 8, Output 8

NET 1

M12-D Female

Ethernet Port1

NET 2

M12-D Female

Ethernet Port2

I/O POWER

M12-A Male

Digital Outputs power Plug.

PWR

M12-A Male

CPU and optional Digital Outputs power Plug.

Digital I/O - M12-A Connectors

MALE connector used for I/O 1, 3, 5,

and 7

Description

Pin1

Output (+)

Pin2

Output (-)

Pin3

Input (+)

Pin4

Input (-)

FEMALE connector used for I/O 2, 4, 6,

and 8

Description

Pin1

Input (+)

Pin2

Input (-)

Pin3

Output (+)

Pin4

Output (-)

Octo24 User’s Guide

www.vitalsystem.com

Ethernet - M12-D (FEMALE) Connector –Auto MDIX Capable

Description

Pin1

Tx (+)| Rx(+)

Pin2

Rx (+)| Tx(+)

Pin3

Tx (-)| Rx(-)

Pin4

Rx (-)| Tx(-)

PWR - M12-A (MALE) Connector

Description

Pin1

Power +24V

Pin2

Pin3

GND 0v

Pin4

I/O POWER - M12-A (MALE) Connector

Description

Pin1

I/O Power +24V

Pin2

Pin3

I/O GND 0v

Pin4

IMPORTANT: When Supplying power to the controller using separate CPU

and I/O plugs, make sure both power supplies –ve terminals are earth

grounded. Without common negative, the unit may sustain excessive

damage.

Octo24 User’s Guide

www.vitalsystem.com

Selecting Power for I/O

To select the power source for the unit, open the cover and locate the jumper header with the labels

ISO and MIX. The default setting is configured as MIX, causing both the unit & I/O to be powered from

the PWR plug.

Powering Both CPU & Outputs from PWR Plug (MIX)

Install the two jumpers in the ISO position as shown below. Remove any plugs connected to the I/O

POWER connector.

Powering CPU & Outputs Separately Using the PWR & I/O Power Plug (ISO)

Install the two jumpers in the ISO position as shown below. Use both PWR and I/O POWER plugs to

power the unit. Make sure both power supplies share the same Earth Ground on the

negative terminal.

Octo24 User’s Guide

www.vitalsystem.com

3. Device Configuration

The OCTO24 device configuration window can be accessed from either the SuperLogicPro, or Deploy3G

application.

Accessing the device configuration from SuperLogic Pro

Accessing the device configuration from Deploy3G

The Device Configuration Window

Octo24 User’s Guide

www.vitalsystem.com

Network Settings

IP Address

The Device IP address is configured partly by the rotary switches and partly within the device

configuration window. The first three bytes of the IP address are configured from the Device

Configuration window, while the last byte is configured using the rotary switches. The default IP

address is set to 192.168.0.1.

The rotary switches configure the last byte (Device ID) of the IP Address (e.g. 0 –99 for decimal rotary

switches, and 0 –255 for hexadecimal rotary switches).

For decimal rotary switches, the hundreds digit of the last byte can be set by simply inputting the

desired value, clicking OK, then rebooting the device (e.g. 47, 147, 247).

NOTE: Hexadecimal rotary switches are only available on some OCTO24 models.

NOTE: IP addresses use unsigned byte minimum and maximum values (0 –255). A value of 255

indicates a broadcast value, and should not be used.

NOTE: For semantics, the first 3 bytes of the Device IP Address will be referred to as the “Device

Network”, while the last byte will be referred to as the “Device ID”.

NOTE: The Device ID can only be set to a value of 1 –250. Any

values beyond this range will result in the device entering an error

state due to an invalid IP Address.

Octo24 User’s Guide

www.vitalsystem.com

Subnet Mask

The subnet mask of the OCTO24 device which assists in packet routing and is typically used by network

routers and switches. This is typically set to a value of 255.255.255.0 for most standard network

setups.

Gateway

The default Gateway IP address for the device network which usually indicates the IP address for the

network router/switch that routes packets on the Local Area Network. This value is usually obtained by

taking the first three bytes of the Device IP Address, and setting the last byte to 1. (Example: if the

OCTO24 device is set to an IP address of 192.168.0.20, then the Gateway should be set to 192.168.0.1)

Conveyor Settings

These settings are used in OCTO24 device networks to accomplish

specialized tasks/behaviors such as those required in conveyor

sections.

Host ID

The last byte of the Control PC IP address. This is used by the OCTO24 device as the destination IP

address for forwarding received barcode messages via Ethernet/IP. The default value is “NONE”, which

means that the OCTO24 device will not forward any received messages to a host, and will write the

barcode to CW:61 –80.

Upstream

The device ID of the upstream OCTO24 card. The default value is “-ONE”, which means the current

device ID minus 1. CB:18 is updated by the upstream card to signal that a package is available. CB:12 is

used to signal the upstream device that the card is ready and the upstream can send a new package.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Vital Systems Controller Handbücher

Vital Systems

Vital Systems DSPMC pn7762 Bedienungsanleitung

Vital Systems

Vital Systems Smart3G-pn5732P Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Rockwell Automation

Rockwell Automation 1769-L31 Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Samson

Samson Type 5824 Service-Handbuch

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

Siemens OpenAir GMA 1 Series Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Fishman

Fishman TriplePlay Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung