Vivax ACP-07CH21ZNLO Bedienungsanleitung

ACP-07CH21ZNLO

ACP-09CH25ZNLO

ACP-12CH35ZNLO

Service

manual

ENG

RoHS

The following safety precautions must be taken when using your air

conditioner.

SAFETY PRECAUTIONS

1. Warning: Prior to repair, disconnect the power cord.

2. Use proper parts: use only exact replacement parts. (Also, we recommend replacing parts rather

than repairing them.)

3. Use the proper tools: use the proper tools and test equipment, and know how to use them. Using

defective tools or test equipment may cause problems later-intermittent contact, for example.

4. Power cord: prior to repair, check the power cord and replace it if necessary.

5. Avoid using an extension cord, and avoid tapping into a power cord. This practice may result in

malfunction or fire.

6. After completing repairs and reassembly, check the insulation resistance.

Procedure: prior to applying power, measure the resistance between the power cord and the ground

terminal. The resistance must be greater than 30 megohms.

7. Make sure that the grounds are adequate.

8. Make sure that the installation conditions are satisfactory. Relocate the unit if necessary.

9. Keep children away from the unit while it is being repaired.

10. Be sure to clean the unit and its surrounding area.

Location of indoor unit

A place solid enough to bear the weight of the unit and not cause any shake.

Good ventilation, less dust, far from direct rain and sunshine.

Avoid places close to inflammable gas leakage.

Keep the air inlet and outlet at a far distance from the blockage.

Keep the height distance between the indoor and outdoor unit at most 5m.

Mount on the wall solid enough to bear the weight of the unit and not cause any shake.

Avoid direct sunshine.

A place easy for condensate drain and easy for connecting with the outdoor unit.

Keep a far distance away from the fluorescent lamp, it may influence the operation of remote controller.

Location of outdoor unit

Keep at least 1m away from the TV radio and other home appliances.

A place where the air discharged out of the outdoor unit or the operation noise will not annoy your

neighbours.

No blockage near the outdoor unit.

Avoid places close to inflammable gas leakage.

Selecting area for installation

INSTALLATION

Select an area for installation that is suitable to the customers needs.

It is harmful to the air conditioner if it is used in the following environments: greasy areas (including area

near machines). Salty area such as coastal areas, areas where sulfuric gas is present such as hot spring

areas. Contact your dealer for advice.

Caution:

front

right

back

Underside Left-back

back

Notice: do not elevate the

drain hose.

The copper pipe can be led

from back, right, underside,

or left-back side.

Cover connecting pipe with

adiabatic material.

Sponge plastic adiabatic

material with the

thickness of 8mm.

While installing the pipeline on the

thin armor plate or on the wall of

metal mesh, you should use the

wooden board to clamp between

the wall and the pipeline, or wrap

up the pipeline with 7-8 layers of

insulating plastic tape.

left

100mm以上

above 300mm

above 500mm

above 300mm

above 500mm

INSTALLATION

Installation diagram of indoor unit and outdoor unit

Confirm the installation position by the mark of the indoor mounting plate.

or or

above 155mm

above 250mm

Above 20mm

above 105mm

Securing the mounting plate and drill on the wall

Secure the mounting plate

The mounting plate should be attached to the structural part of wall (post etc).

fasten string at the central hole

105mm or more

from sidewall

155mm or more

at least 250mm

from sidewall

Tapping screw

ST4×25(5)

mounting plate

NOTICE: The holes at solid arrow position must be secured to avoid the shake of mounting plate.

When the expansion bolts are used, two holes ( 11×20 or 11×26 ) that the distance

between them is 450mm should be adopted.

Drill on the wall

Center of hole( 65mm)

Confirm the position of holes, and drill holes on the wall.

NOTICE:

Fasten string at the central hole

105mm or more

from sidewall 455mm or more

at least 250mm

from sidewall

Tapping screw

ST4×25(5)

mounting plate

plumb

40mm

at least 24mm

plumb

fasten string at the central hole

105mm

45mm

Center of hole( 65mm)

plumb

NOTICE:

The holes at solid arrow position must be secured to avoid the shake of mounting plate.

When the expansion bolts are used, two holes ( 11×20 or 11×26 ) that the distance

between them is 450mm should be adopted.

Confirm the position of holes, and drill holes on the wall.

INSTALLATION

440mm

fasten string at the central hole

at least250mm

230mm

440mm

at least 120mm

90mm

plumb

90mm

Pipe hole

40mm

Pipe hole

plumb

fasten string at the central hole

at least 250mm

at least 180mm

at least 140mm

120mm

Center of hole( ) 65mm

Wiring

Open the front grille;

Remove the screw from electrical box cover, pull the

electrical box cover away from the unit and set aside.

Remove the screw from fastener, pull the fastener

away from the unit and set aside.

Connect the cable.

Replace the fastener and electrical box cover.

Indoor unit terminal

Screw

Connecting cable

Diagram

INSTALLATION

The drain hose must be arranged beneath the copper pipe.

The drain hose must not be hunched or twisted.

While wrapping up the drain hose, do not pull it.

The drain hose through the room must be wrapped up by the

thermal insulation materials.

The copper pipe and the drain hose must be wrapped up by felt

strip. Adiabatic pad should be used at where the pipe contacts

the wall.

NOTE:

ROUTE OF PIPE

If pipe comes out of the right side of the indoor unit, cut part

“1” of the unit;

If pipe comes out of the lower-right side of the indoor unit, cut

part “2” of the unit;

If pipe comes out of the left side of the indoor unit, cut part “3”

of the unit.

Installation of the drain hose

Drain hose

gas pipe

Liquid pipe

felt

Adiabatic

underlay

drain hose

If pipe comes out of the left side of the indoor unit, the drain hose

must be refitted, otherwise water leakage may occur.

Refit methods: Interchange the position of drain hose and drain

rubber plug.

Clearance is not allowed after refit, it would lead to water leakage.

Drain rubber

plug

REFIT OF DRAIN HOSE

NOTE:

The appliance shall be installed in accordance with national wiring regulations.

The appliance must not be installed in the laundry.

The appliance must be installed 2.3m above the floor.

The appliance must be positioned so that the plug is accessible.

For some models whose cooling capacity are above 4600W (17000BTU/h),

an all-pole disconnection device which has at least 3mm separation distance in

all pole and a residual current device(RCD)with the rating of above 10mA shall

be incorporated in the fixed wiring according to the national rule.

Arrangement of the drain hose

To drain the condensate water easily, the drain hose should be declined downwards.

The following 5 arrangement methods are incorrect.

Decline

downward

(Fig. 1) (Fig. 2) (Fig. 3) (Fig. 4)

Water

leak

Standing water

air

Dip

into water

hose

(Fig. 5)

50mm or less

above floor

Decline

downward

Water

leak

Water

leak

If you find the drain hose not long enough to connect with the indoor

unit, you can extend it with the hoses in the accessory box.

The drain hose through the room must be wrapped up with the special

adiabatic material.

Drain hose

Hose(ID 15cm)

PVC hard

INSTALLATION

Pipe Connection

DIAMETER OF PIPE

6.35mm ( 1/4”)

9.52mm ( 3/8”)

12.7mm ( 1/2”)

TORQUE(N·m)

13.7---17.6

34.3---41.2

49.0---56.4

Align the centre of joint in line with that of flare and tighten the nut of connecting pipe with wrench.

Put some seal oil to cover the joint and the flare.

15.88mm ( 5/8”)73.0---78.0

The number of bent position of the pipe in the indoor unit should not exceed 10.

The number of bent position of the pipe in the indoor unit and the outdoor unit should not exceed 15.

The radius of bent position should be more than 10cm.

Evaporator

craft tube

Do not exhaust the inside air just by loosing the nut since there is the air of certain pressure

inside the tube of indoor unit. Please do not make extra effort for fear of damaging the flare.

Attention:

Please break the evaporator craft tube with pincers before connecting. After exhausting the inside air,

use the wrench to twist down the nut of connecting tube of the evaporator.

Installation of the indoor unit

Let pipe go through the wall hole and attach the indoor

unit to the mounting plate.(Press the rib of indoor unit

inside the hook of the mounting plate.) the rib of indoor unit

the mounting plate

Bottom

Indoor unit

Wall sealing and Pipe fastening

Use putty to seal the wall hole.

Use clamp (pipe fastener) to secure the pipe at specified position.

Indoor unit

clamp

screw

get rid of unwanted part

seal with putty

secure the connecting

pipe with clamp

INSTALLATION

Connecting

cable

Outdoor unit terminal

Wiring

1 Remove the self-tapping screws (2 pcs)

on the maintenance board and take out the

maintenance board.

Maintenance

board

Terminal board

Fix the cable wire

with anchor cable

Piping cover

Please utilize outdoor pipe support when

the cable wire is led from the backside.

Outdoor pipe support

(Outdoor pipe support is not required

when leading the cable wire from other places).

The cable wire can be led from the back hole

of the piping hole or ejecting hole.

Maintenance

board

Piping cover E

ectin

hole

Right wiring

Back wiring

Sponge

Piping cover

2 Loosen the self-tapping screws (2 pcs) on

the fixing clip to loosen the fixing clip.

5 Install the maintenance board. After the pipes

and cable wire are installed, please seal the

sponge block as per drawing indication.

3 Loosen the fixing screw of the wire terminal

board, pass the power wire and signal wire

through the fixing clip. Then firmly fix the

power wire and signal wire on the terminal

board with the fixing screw. (Earth wire

must be connected firmly.)

4 Tighten the self-tapping screw on the fixing clip.

Wiring For Above 6000W Model (Above 21000BTU/h Model)

Connecting

cable

Outdoor unit terminal

Installation diagram of indoor unit and outdoor unit

INSTALLATION

If the interconnection cord for power supply has to be replaced, please see the

following table for reference.

Notice:

If the signal wire has to be bought separately, choose electric wire above 0.75mm.

SERIES MODEL

IMPEDANCE

6800W (24000BTU/h)

5100W (18000BTU/h)

3200W (1000BTU/h)

3500W (12000BTU/h)

R22

series

≤0.042Ω

≤0.160Ω

≤0.132Ω

≤0.121Ω

2500W (9000BTU/h) ≤0.457Ω

MODEL SPECS (Interconnection cord)

≤2700W(10000BTU/h) ≥1.0mm

3000W(11000BTU/h) -4000W(15000BTU/h)

4500W(18000BTU/h) -8000W(28000BTU/h) ≥2.5mm

1.5mm≥

WARNING:

Special cable must be used to connect indoor unit and outdoor unit. It should be ensured

that the terminals are not influenced by external force. Poor connection may cause fire.

The electric box cover must be mounted and secured in position, otherwise fire or electrical

shock may occur because of dust or moisture.

The connecting cables must be clipped together.

Please take the electric circuit diagram attached to the indoor/outdoor units as major

reference while installing.

The power wire and signal wire between the indoor/outdoor units must be connected

one by one as per corresponding number on the wiring terminal board.

All the models shall be connected with the mains which has system impedance limitations.

While installing the unit, please see the following table for impedance information or

consult with the supply authority.

The temperature of refrigerant circuit will be high, please keep the interconnection cable away

from the copper tube.

Burr

Oblique

Copper pipe

90 Roughness

Reamer

Burr

Outer diameter A(mm)

2.0--2.5

3.0--3.5

3.5--4.0 D

6.35mm ( 1/4”)

9.52mm ( 3/8”)

12.7mm ( 1/2”)

15.88mm(5/8 )”4.0--4.5

Air exhausting

Installation of the drain joint(only for heat pump type)

Bottom

Double-channel

drain joint Drain hose

Joint of the connecting pipe

Put some seal oil to cover the joint and the flare.

Align the centre of joint in line with that of flare and tighten the nut of connecting pipe

with wrench. ( Adjust the torque by the same method of connecting pipe for indoor unit.)

Insert the outdoor double-channel drain joint in one of the

bottom holes of the suitable size then connect drain hose

and joint together.

gas shut-off

valve

liquid shut-off valve

service port

gas connecting

pipe

liquid connecting pipe

valve nuts

service port cap

allen wrench

Screw down the cap of both gas shut-off valve and

liquid shut-off valve as well as the nut of service port.

Use Allen wrench to turn the valve cork of liquid side

at 90 counter-clockwise, and close it after 10 seconds.

Use soapy water to check the gas leakage especially

at all joint. If there is no gas leakage, please turn the

valve cork of liquid side at 90 counter-clockwise again.

Press the cork of service port at gas shut-off valve, 10

seconds later, when you see foggy gas discharged, that

means inner air is exhausted out.

Use Allen wrench to turn the valve cork of both liquid

shut-off valve and gas shut-off valve counter-clockwise

until they are completely open and then replace the

valve caps and tighten them.

Process of flared tube

Use the pipe cutter to cut off the broken part of flare.

Remove burrs at the cut of the flare.

Insert a nut into the connecting pipe and do flaring

with specified flaring tools, reamers for example.

Check the quality of flaring technique.

INSTALLATION

Remove burrs at the cut of the flare.

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