Vmac S700078 Bedienungsanleitung

C# 001126

VR70 Air Compressor

Installation Manual

Kubota V3600

SYSTEM S700078

VMAC –Vehicle Mounted Air Compressors 
Toll Free: 1-888-241-2289 Local: 250-740-3200 
Fax: 1-250-740-3201 

CONTENTS 
 
 
0 Information............................................................................... 4 
1 Foreword ............................................................................ 4 
2 Important Safety Notice...................................................... 4 
3 Safety Messages................................................................ 5 
4 System................................................................................ 8 
5 Auxiliary Air Tank................................................................ 10 
0 Routine Maintenance............................................................... 11 
1 Maintenance Schedule....................................................... 11 
2 Start-up Procedure............................................................. 12 
3 Shutdown Procedure.......................................................... 13 
4 Check oil level in oil/air separator tank............................... 14 
5 Check pressure supply valve ............................................. 16 
6 Check compressor for damage.......................................... 17 
7 Check air lines and hoses for damage............................... 17 
8 Change compressor oil ...................................................... 18 
9 Change compressor oil filter............................................... 19 
10 Change compressor air filter ............................................ 21 
11 Change coalescing filter................................................... 23 
12 Electrical........................................................................... 24 
0 System Diagnosis.................................................................... 25 
0 Illustrated Parts Lists ............................................................... 27 
1 Manifold and Filters............................................................ 27 
2 Oil/Air Separator Tank........................................................ 28 
3 Compressor and Brackets.................................................. 29 
4 Electrical Components ....................................................... 30 
5 Hoses, Tubing and Harness............................................... 31 
 
 
 
 
 
 
 

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289 Local: 250-740-3200

Fax: 1-250-740-3201

Owner’s Manual —Document 1930224

S700078 Air Compressor System

Changes and Revisions

Version

Revision Details

Revised by/date

Approved by/date

Implemented

Original manual issue

MH Aug 05/2014

ECN: 14-076 –Updated hose lengths

ECN: 14-045 –Solenoid change to

4800664

MP –12NOV2014

RD 14 Nov 2014

14 Nov 2014

ECN: 14-094 –Solenoid change to

4800679

JR –20JAN2015

MP/RD 06 Feb 2015

12 Feb 2015

ECN : 15-080: Updated pg. 28

MRH - 07AUG2015

JR/GB 27 Aug 2015

04 Sep 2015

ECN 15-135

RAR 08 Dec 2015

CH/RD 23 Dec 2015

26 Feb 2016

ECN 18-070: Tank Fitting Changes

DSM 24 Apr 2019

Trademarks:

S700078 and VMAC are registered trademarks of VMAC Global Technologies

Loctite is registered trademarks of Loctite Corporation

Notice: Manuals and products are subject to change without notice

Important Information

The VMAC warranty form is located at the back of this manual or

online at:

http://vmacair.com/support/warranty/

This warranty form must be completed and mailed or faxed to

VMAC at the time of installation for any subsequent warranty claim

to be considered valid.

To order parts, contact your VMAC dealer. Your dealer will ask for

the VMAC serial number, part number, description and quantity. To

locate your nearest dealer, call 1-888-241-2289 or go to:

http://vmacair.com/dealer-locator/

VMAC recommends covering all hoses and wires for

protection.

All trademarks used in this manual are the property of the respective copyright

holder. The contents of this manual may not be reproduced in any form without the

express written permission of VMAC, 1333 Kipp Road, Nanaimo, BC V9X 1R3.

PD/RD/AM 10May2019 10 May 2019

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289 Local: 250-740-3200

Fax: 1-250-740-3201

Printed in Canada

Serial Number Breakdown Description

P170023|X|X|X|000X

Part

Revision

Year

Month

Manufacturing

H, J

N, P, R, T

W, Y ONLY AS PER ASME STANDARD: Y14.35M

YEAR

2009

2010

2011

A - 2012

B - 2013

MONTH

JANUARY

BRUARY

MARCH

APRIL

MAY

JUNE

JULY

AUGUST

SEPTEMBER

OCTOBER

NOVEMBER

DECEMBER

C - 2014

D - 2015

E - 2016

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289 Local: 250-740-3200

Fax: 1-250-740-3201

1.0 Information

1.1 Foreword

This manual provides maintenance, repair and troubleshooting

instruction for the S700078 air compressor system. Proper and

regular servicing provide continuing high performance and long life at

low cost. For more information contact VMAC.

KEEP THIS MANUAL WITH THE AIR COMPRESSOR UNIT FOR

USER REFERENCE

1.2 Important Safety Notice

WHEN THE ENGINE IS RUNNING, EVEN WITH THE

COMPRESSOR OFF, THE COMPRESSOR WILL

PRODUCE UP TO 50 PSI (414 kPa) OF COMPRESSED

AIR. NEVER WORK ON THE COMPRESSOR SYSTEM

WITH THE ENGINE RUNNING. ALWAYS ALLOW

PRESSURE TO DRAIN FOR A MINIMUM OF 5 MINUTES,

OPEN THE SUPPLY VALVE AND TRIGGER ANY TOOLS

ATTACHED TO DEPRESSURIZE THE SYSTEM BEFORE

SERVICING THE COMPRESSOR AND COMPONENTS.

The information contained in this manual is based on sound

engineering principles, research, extensive field experience and

technical information. Information is constantly changing with the

addition of new models, assemblies and service techniques. If a

discrepancy is noted in this service manual, contact VMAC prior to

initiating or proceeding with service. Current information may clarify

the matter. Any person with knowledge of such discrepancies who

performs service and repair assumes all risks.

Only proven service procedures are recommended. Anyone who

departs from the specific instructions provided in this manual must

first assure that their safety and that of others is not being

compromised and that there will be no adverse effects on

performance or the operational safety of the equipment.

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289 Local: 250-740-3200

Fax: 1-250-740-3201

VMAC will not be held responsible for any liability, injuries, loss or

damage to individuals or to equipment as a result of the failure of any

person to properly adhere to the procedures set out in this manual or

standard safety practices. Safety should be your first consideration in

performing service operations. If you have any questions concerning

the procedures in this manual or require any more information on

details that are not included in this manual, please contact VMAC

before beginning repairs.

1.3 Safety Messages

This symbol is used to call your attention to instructions

concerning your personal safety. Watch for this symbol;

it points out important safety precautions, it means

“attention, become alert!” Your personal safety is

involved. Read the message that follows and be alert to

the possibility of personal injury or death. Be alert; your

safety is involved. While it is impossible to warn about

every conceivable hazard, let good common sense be

your guide.

This symbol is used to call your attention to instructions

on a specific procedure that if not followed may damage

or reduce the useful life of the compressor.

This symbol is used to call your attention to additional

instructions or special emphasis on a specific procedure.

Safety Precautions

Read this information before operating the compressor for the first

time. Follow the information and procedures in this manual for

operation, maintenance and repair. Observe the following items to

reduce the chance of personal injury or equipment damage.

Follow all safety precautions for mechanical work. Moving drive belts

or fan blades are an extreme hazard. Stay clear of all moving parts

when the system is operating. Only qualified personnel should

perform maintenance and repair on system components with the

compressor shutdown.

Proper service and repair are important to the safety of the service

technician and the safe, reliable operation of the equipment. Always

use genuine VMAC replacement parts; do not use a substitute.

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289 Local: 250-740-3200

Fax: 1-250-740-3201

The procedures described in this service manual are effective

methods of service and repair. Some procedures may require the

use of tools specially designed for a specific purpose. Anyone using

a replacement part, service procedure or tool must first determine

that neither their safety nor the safe operation of the equipment will

be compromised by the replacement part, service procedure or tool

selected.

This manual contains various warnings, cautions and notices that

must be observed to reduce the risk of personal injury during service

or repair and the possibility that improper service or repair may

damage the equipment or render it unsafe. Be aware that it is

impossible to warn of all the possible hazardous consequences that

might result from failure to follow these instructions.

Fire and Explosion Hazards

Fire in the compressor can cause an explosion and flame

projection. Should this occur, there is potential for serious

injury or death.

Vaporized oil propelled by high-pressure air is an explosive

mixture.

You must observe the following when operating the compressor:

•constant vigilance is necessary around high-energy

equipment

•be attentive for unexplained changes in operation

parameters and record any changes

•never bypass or disable the oil temperature switch

•never expose the tank or compressor to extreme heat

•ensure that the air entering the compressor is free of

flammable vapors

Personal Hazards

Follow all safe work practices. Wear the appropriate safety

equipment.

Do not breathe the compressor air. Vaporized oil is a

respiratory hazard.

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289 Local: 250-740-3200

Fax: 1-250-740-3201

Always use the appropriate personal protective

equipment, particularly eye and hearing protection

when operating air-powered equipment.

The compressor system is under sufficient pressure

that a leak could force the oil/air mixture through the

skin directly into your bloodstream. This will cause

death.

Never adjust or attempt to make any repairs to the

compressor system while engine is running. Components

and hoses under pressure could separate suddenly and fly

out and cause serious injury or death.

Never perform maintenance procedures on the system until

the Compressor has been shut down for 5 minutes. After 5

minutes open the pressure supply valve to ensure the

system is depressurized. Failure to depressurize the system

could cause parts to separate explosively. Flying parts could

cause serious injury or death. Oil/air mixture could be

sprayed out with sufficient force to penetrate the skin, which

could cause serious injury or death.

The compressor and the compressor system gets very hot

during operation, contact with the components or the oil can

cause serious burns.

Components and hoses under pressure could separate

suddenly and fly out and cause serious injury or death. The

auxiliary air tank must be drained before servicing any

components in the compressor system.

Pressure regulator and/or lubricator

The compressor can produce air pressures up to

approximately 150 PSI (896 kPa). It is the responsibility of

the user to know the pressure and air flow requirements of

the tools powered by the air compressor system. An

appropriate air pressure regulator and lubricator can be

externally installed to the outside of the pressure supply

valve. Failure to regulate the air pressure could cause

damage to the tool.

VMAC –Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289 Local: 250-740-3200

Fax: 1-250-740-3201

1.4 System

The compressor system is protected from over pressurization by a

mechanical inlet control in the compressor that regulates air flow in

response to the demand. There is also a 200 PSI (1,379 kPa)

pressure relief valve in the oil/air separation tank to protect the

system from over pressurization. If the oil temperature exceeds

290°F (143°C) the system is switched off, draining the high pressure

air and reducing the load on the engine.

VMAC certified oil is used to lubricate the compressor and is the only

approved lubricant. Any other oil will void the warranty. The oil/air

separator tank removes most of the oil from the compressed air and

the coalescing separating filter removes the remaining oil. The oil is

passed through a replaceable filter to remove contaminants.

The compressor intake is equipped with a replaceable paper filter

element.

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