Volvo 240 1975 Bedienungsanleitung

Service

Manual

Repairs

andmaintenance

Section8 (87)

Climateunit

(Heater

unit)

240,260

1975-

Heater

unit

Thismanualdealswith

therepairandmaintenance

of the standardand combined(CU) heating

Standardsystem

{except

USA-Canadal

Combinedunit(CU)(USA-Canada)

IP 30282t2

4500.1

2.83

UK/USA

Group87 Climate

Contents

unit

(Heater

unit)

Standard

unit

Control

panel

and,/orcable,replacement

Operation

A1-A10

B1_82

cl c24

D1-D23

E1_E9

F1-F20

Page

Fanmotorswitch,replacement

Heat

exchangerand,/orfanmotol

Heatercontrol

valve,replacement

Airdistribution

1975-1980

1981-

replacement

(removed

heater)

Combined

unit

(CU)

USA-Canada

Heatercontrcland,/orconrol cable,repla

cemeni c 1

-G

Contrcl

panel

and,/orfan motor

switch,replacement

.. .... . ...

Shutteractuatorfor rcar

floorvent,replacemenr

REC

shLtte'.replacement

Hedler,.emoval

...

Insrallarron

Hedl

erchanger.repldLement

rremov€d

h.ater)

t.n motor replacemenr

Heatercontro

valve.replacement.......

H1-H7

t1-t6

J] J2

K] K26

L1 t21

M] Ml6

N1-N36

o1-06

P1-P13

R1-R17

Charts

A. Heatercontrols,

standad lnit

B. Healer

convols,CIJ

C. Standard

heaterunit

D. Heater

housing,standard

unit

E. Combinedheater

unit,CU

F. Heater

housing,

G. Holetemplate,

standard

unit

H. Conversion

table metric,/IJSA

standard

Index

page

fhismanualdealswith heaterunits

only.Air conditioning

dealtwlthinanothernran!al.

Volvos

aresold

inversionsadaptedfordifferentmarkets.

Theseadaptionsdependonmanyfactors

includinglegal,

laxation

and

market

requirements,

This

manualmaylhereforeshowillustrations

andtext

whichdonotapplytocarsin

you.

country.

Group

87 Standa.dunit

Control

paneland/or cable,replacement

Standard

unit

(except

USA-Canada)

A.Control

panel

and/or

cable,replacement

Disconnect

the

ground

leadfiombattery

Remove:

- slde

pane

s andsound

proofing

onbothsides

- ladio

{if

installed).

Remove

the cefire control paneland tront panel

on central console

Remove the screws securing the control panel

moufirng

Pullthemountingforwadsomewhat.

knob

(1)on thecontrolwherethe cable

- cablesheathclip(2)

- lockingwasher

(3)

Slacken the disc and unhook the cable

Disconnect

the control cablefrom the shutter

Adjust the control cable

Install:

control

mounting

- front panelfor cenrral

console

andcontrot

panel

- radio

(if

installed)

- sidepanels

andsoundproofing

on borhsides.

GroupB7 Standardunit

Fanmotor switch, replacement

Ato

Install:

- cable

sheathclip

- contro cableto shutter

Reconnect

the battery ground lead

Standard

unit

B.Fan

motor

switch,replacement

Remove:

- soundprcofing

andside

panels

onrighthand

side.

- controlknoband nut. Mark up rhe cabes and

disconnect

theswitch.

Install:

- cableandswitch

- sidepanels

andsoundproofng

oB2

Gtoup87 Standad unit

The

heatercontrol

valvecapiLlarv

tube

isinsened

between

bothparis

ofthehealerhousing,

and

rsconnectcn

to the

heatexchanger

by clLps.

Standard

unit

C.Removal

of heatel

Note:

Twodiffercnt

installations,

tvpeA and

Bare

in'rse'

Type A (modifled)

The

controlvalve

capilla

tubecanbe

removedthrough

holeinthe left handsideof the heater

housing

Dlsconn.ct thc bettery ground lcad

Movethe heater controlsto closed

Remove

the side paneland soundproofing

Disconnectl

- defroster

hose

ircmthe

heater

Foldbackthe floor carpetin9.

Placea drip pan underthe heater I

Gtoup87 Standatd unit

Removal

of healer

Type

Attach two hosepliers:

- oneto

theconvolvatve

inter

hose

)

- the

other

totheheat

erchanger

inputhose

(2).

Disconnect

the hoses1 and 2 as indicated C7

oDisconnect

and remove hose3

Remove

the control

Disconnect

rheconrrol

Continued

atCl3.

valve{rom the bracket

cablefrom

thecontrolvave.

Type

Bcto

Attach a pair

of hose

pliers

tothe heatexchanger

inlet hose

cll

Disconnect

the hoses

as indicared

ct2

Removethe heater control valve capillary tube

from the heater housing. Carefully pull out-

Donotremove

thecontrolvalve

frcmthebracket

Group

87 Standardunit

Removalol heater

Starting

frcmCl3 thework

procedures

arethesame

cl4

Disconnectr

thecontrolcableforaiFmix

{1)and

removeboth

the

mountingscrews

intheheaterhousing

(2)alongwith

thefan motorground

l€ad.

Note:Theillustlationshows

type B.Thecontrol

valveis

Irmovedfrom the bracketontypeA.

ct5

Removethe glove compartment

ct3

Remove:

- both

screwsfortheheater

lowermounting

- attaching

screwfortheah

ductto rearfloor.

Lower

the

ductslightly.

ct6

Remove

theextra

instrumentcover

plate

Nots 1981-modelsonly.

Grcup87 Standa.d unit

ct7

Remove:

- theframearound

thecentre

airvents

- thear vents.

Theyarcsecured

by ascrew.

Note:

A 1981 modet

isshowninthe i ustration.

Theair

vents

are

secured

bytwo screws

in 1975_198o modets.

The

screws

arelocated

under

thevents.

cl8

Remove

the air duct connecting

the heater

to the

NoteA 1981modet

shown

inthe

i usrrarion.

Remove

thesoundinsulation

Fold

back

thecarpeting

ct9

and

side

panel

c20

Remove:

- thedefroster

hosefrom the heater

- theattaching

screws

forthe rearftoorairducr Lower

it sljghtly

- lhe screw

for the tower

mounring

onftoor

- the heat

exchanqer

drain

hose.

..---

Group87 Standatd unit

Disconnectl

- fan motorswitchfrom panel

- pos

tiveleadfrom theswilch

Disconnect

the control

de{roster

shutters

c22

cables for the floor and

c23

Remove both the screws in the firewall for the

upper mounling. Then remove the heater and

mountingasone unit,

c24

Remove

the heatervia right-handside

FortypeAr the controlvalveand capillarytube are

attachedtotheheater

FortypeB:thecontrolvalveismountedonthebracket.

Andere Handbücher für 240 1975

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